CN106802080B - A kind of charcoal shuttle-type takes glost kiln and its takes glaze handicraft - Google Patents
A kind of charcoal shuttle-type takes glost kiln and its takes glaze handicraft Download PDFInfo
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- CN106802080B CN106802080B CN201611223754.9A CN201611223754A CN106802080B CN 106802080 B CN106802080 B CN 106802080B CN 201611223754 A CN201611223754 A CN 201611223754A CN 106802080 B CN106802080 B CN 106802080B
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- kiln
- kiln car
- sawdust
- takes
- glost
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B17/00—Furnaces of a kind not covered by any preceding group
- F27B17/0016—Chamber type furnaces
- F27B17/0041—Chamber type furnaces specially adapted for burning bricks or pottery
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D3/123—Furnace cars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/15—Composition, conformation or state of the charge characterised by the form of the articles
- F27M2001/1504—Ceramic articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Coke Industry (AREA)
Abstract
A kind of charcoal shuttle-type takes glost kiln and its takes glaze handicraft, including kiln top, wicket, kiln car system and Yao Qiang, and wicket is arranged below kiln top, is partially submerged into kiln within the walls;The setting of kiln car system is taking glost kiln bottom;It cooperates between kiln top, wicket, kiln car system and kiln wall, kiln car system includes refractory material, kiln car steelframe, kiln vehicle wheel, kiln car axis and rail, refractory material laying is on kiln car steelframe, kiln car steelframe is arranged on kiln car axis, kiln vehicle wheel walking is connected on rail and through kiln car axis, takes the layering of glaze product to be placed on kiln car, the two sides Yao Qiang are provided with sawdust dispensing port, the end of sawdust dispensing port is connected with sawdust vaporizer, and the gas vent through kiln top is offered on kiln top.This takes glost kiln simple structure and reasonable design, and product layering is placed on kiln car, and product uniformly adsorbs biological carbon granule, reduces the appearance of color spot and the artificial breakage of product;In addition it is also provided with sand sealing groove and skirtboard, entrance and the thermal loss of air is reduced, ensure that and take glaze quality.
Description
Technical field
The invention belongs to ceramic high temperature firing technical fields, and in particular to a kind of shuttle for take using charcoal glaze
Formula takes glost kiln and its takes glaze handicraft.
Background technique
Currently, various ceramics manufactures have been more and more extensive, shuttle kiln conducts under the premise of the modern industry rapid development
A kind of intermittence kiln, has many advantages, such as that occupied area is small, one-time investment is few and production is flexible, by vast medium-sized and small enterprises
Favor, be widely used in the firing of ceramics, brick and tile, refractory material, metal heat treatmet industry and chemical material, roasting and dry
It is dry.Shuttle kiln using more and more, utilize shuttle kiln to produce domestic ceramics, the art pottery, even special cermacis, realize product
In 1000 DEG C or more fast burnings, it is made to reach required temperature in a short time, the kiln temperature of generation, atmosphere must adapt to burn
At the firing process of product, guarantee 99.5% or more product sintering qualified rate, product can be burnt into and burn by reaching
At the time, the purpose of the energy is saved.But for the glaze that takes of Yingjing sand device, after presently mainly greenwave is burnt into kiln,
Temperature naturally cools to 800 DEG C or so, and using manually choosing product in inlet pocket kiln, iron plate seals the mouth of pocket kiln and uses wet-milling
Coal seals its gap, completes sawdust thermal cracking to achieve the purpose that take glaze, causes to take glaze unevenness, artificial badly broken in this way.
Summary of the invention
The technical problem to be solved in the present invention is that providing a kind of charcoal shuttle-type takes glost kiln, this takes glost kiln structure simple,
Entrance and the thermal loss that air can be reduced, ensure that and take glaze quality.
In order to solve the above-mentioned technical problem, the present invention is accomplished by the following way:
A kind of charcoal shuttle-type takes glost kiln, including kiln top, wicket, kiln car system and Yao Qiang, the wicket to be oppositely arranged on
Below kiln top, and wicket is partially submerged into kiln within the walls;The bottom for taking glost kiln, kiln top, wicket, kiln car system is arranged in kiln car system
Cooperate connection between kiln wall, and the kiln car system includes refractory material, kiln car steelframe, kiln vehicle wheel, kiln car axis and rail,
In on kiln car steelframe, kiln car steelframe is fixed on kiln car axis refractory material laying, kiln vehicle wheel walking connect this firing and
It takes on the rail between glost kiln, and is connected by kiln car axis, take the layering of glaze product to be placed on kiln car, the two sides of kiln wall are provided with
Sawdust dispensing port, the end of the sawdust dispensing port are connected with sawdust vaporizer, the row through kiln top are offered on the kiln top
Stomata.
In order to reduce the entrance of air and scattering and disappearing for heat, the present invention is provided with sand sealing groove in kiln bottom at both sides, in kiln
Kiln car skirtboard is provided on vehicle, for completely cutting off air in heat-resisting sand in the kiln car skirtboard insertion sand sealing groove.
The kiln car and kiln wall use song to be sealed seal structure, are provided with thrust brake at the bottom kiln vehicle wheel of kiln car, wherein
Thrust brake is made of bolt and fixation hole.
Compared with prior art, the invention has the benefit that
The present invention takes glost kiln simple structure and reasonable design, from this firing to taking glost kiln vehicle once to complete to shift, than tradition
Take glaze speed fast, be suitble to especially big piece continuous burnt, take glaze more uniform, reduce the appearance of color spot;The layering of glaze product is taken to put
It sets on kiln car, is conducive to product and uniformly adsorbs biological carbon granule, reduce the probability of human contact's product, greatly reduce product people
The breakage for caused by;Manipulation strength is reduced simultaneously and improves operating environment;The process equipment utilizes the clean energy resourcies such as natural gas,
Conducive to the protection of environment, it is in addition also provided with sand sealing groove and skirtboard, entrance and the thermal loss of air is reduced, effectively prevent product
There is a phenomenon where glaze cannot be taken during taking glaze, it ensure that and take glaze quality.
Detailed description of the invention
Fig. 1 is cross-sectional view of the Fig. 2 at C-C;
Fig. 2 is cross-sectional view of the Fig. 1 at A-A;
Fig. 3 is cross-sectional view of the Fig. 2 at B-B.
Each mark is respectively as follows: 1, Yao Ding in figure, 2, wicket, 3, kiln car system, 31, kiln car steelframe, 32, kiln vehicle wheel, 33,
Kiln car axis, 34, rail, 35, kiln car skirtboard, 4, sawdust dispensing port, 5, gas vent, 6, sawdust vaporizer, 7, sand sealing groove, 8, kiln
Wall.
Specific embodiment
Specific embodiments of the present invention will be described in further detail in the following with reference to the drawings and specific embodiments.
As shown in Figures 1 to 3, a kind of charcoal shuttle-type takes glost kiln, including kiln top 1, wicket 2, kiln car system 3 and kiln wall 8, institute
It states wicket to be oppositely arranged below kiln top, and wicket is partially submerged into kiln within the walls;The bottom for taking glost kiln, kiln is arranged in kiln car system
Cooperate connection between top, wicket, kiln car system and kiln wall, and the kiln car system includes refractory material, kiln car steelframe 31, kiln
Wheel 32, kiln car axis 33 and rail 34, on kiln car steelframe, kiln car steelframe is fixed on kiln car axis refractory material laying,
Kiln vehicle wheel walking is connecting this firing and is taking on the rail between glost kiln, and is connected by kiln car axis, and the layering of glaze product is taken to place
On kiln car, the two sides of kiln wall are provided with sawdust dispensing port 4, and the end of the sawdust dispensing port is connected with sawdust vaporizer 6, institute
State the gas vent 5 offered on kiln top through kiln top.
In order to reduce the entrance of air and scattering and disappearing for heat, the present invention is provided with sand sealing groove 7 in kiln bottom at both sides, in kiln
Be provided with kiln car skirtboard 35 on vehicle, for completely cutting off air in heat-resisting sand in the kiln car skirtboard insertion sand sealing groove, the kiln car and
Kiln wall is sealed seal structure using song, is provided with thrust brake at the bottom kiln vehicle wheel of kiln car, and wherein thrust brake by bolt and is consolidated
Determine Kong Zucheng.
A kind of technique for carrying out taking glaze using charcoal, comprising the following steps:
1) after keeping 30~60 minutes firing semi-finished product with 1200 DEG C~1300 DEG C high temperature in this firing after product, then
Cease fire after it is cooled to 800 DEG C, semi-finished product, which together with kiln car pass through rail and are sent to shuttle-type, to be taken in glost kiln, and wicket is closed;
2) the sawdust dispensing port on glost kiln is taken to enter to sawdust, sawdust is put into inside it by sawdust input port by shuttle-type
The mass ratio of sawdust vaporizer, input sawdust and semi-finished product is 1:10~1:15, closes sawdust dispensing port iron plate;
3) high temperature of semi-finished product and kiln car is utilized, sawdust starts burning 3~5 minutes in vaporizer, consumes to oxygen in kiln
It finishes, sawdust no longer burns and thermal cracking occurs, and generates a large amount of biological carbon granule, spreads rapidly and full of taking glaze room, semi-finished product
More structure holes of pottery adsorb biological carbon granule and carry out taking glaze;
4) finished product after taking glaze naturally cools to 300 DEG C hereinafter, opening wicket, and pull-out kiln car, completion takes glaze.
The above is only embodiments of the present invention, is stated again, and those skilled in the art are come
It says, without departing from the principle of the present invention, several improvement can also be carried out to the present invention, these improvement are also included in the present invention
In scope of protection of the claims.
Claims (5)
1. a kind of charcoal shuttle-type takes glost kiln, it is characterised in that: including kiln top, wicket, kiln car system and Yao Qiang, the wicket phase
To setting below kiln top, and wicket is partially submerged into kiln within the walls;The bottom for taking glost kiln is arranged in kiln car system;Kiln top, wicket,
Cooperate connection between kiln car system and kiln wall;The kiln car system includes refractory material, kiln car steelframe, kiln vehicle wheel, kiln car
Axis and rail, on kiln car steelframe, kiln car steelframe is fixed on kiln car axis refractory material laying, and kiln vehicle wheel walking is connecting
It this firing and takes on rail between glost kiln, and is carried out by kiln car axis connected;The layering of glaze product is taken to be placed on kiln car, kiln wall
Two sides be provided with sawdust dispensing port, the end of the sawdust dispensing port is connected with sawdust vaporizer;It is offered on the kiln top
Gas vent through kiln top, it is a kind of to take glaze handicraft using what charcoal shuttle-type took glost kiln, comprising the following steps:
1) after keeping 30~60 minutes firing semi-finished product with 1200 DEG C~1300 DEG C high temperature in this firing after product, then cease fire
After it is cooled to 800 DEG C, semi-finished product, which together with kiln car pass through rail and are sent to shuttle-type, to be taken in glost kiln, closes wicket;
2) the sawdust dispensing port on glost kiln is taken to enter sawdust by sawdust input port to sawdust, sawdust is put into inside it by shuttle-type
The mass ratio of vaporizer, input sawdust and semi-finished product is 1:10~1:15, closes sawdust dispensing port iron plate;
3) high temperature of semi-finished product and kiln car is utilized, sawdust starts burning 3~5 minutes in vaporizer, is exhausted to oxygen in kiln,
Sawdust no longer burns and thermal cracking occurs, and generates a large amount of biological carbon granule, spreads rapidly and full of taking glaze room, semi-finished product pottery
More structure holes adsorb biological carbon granule and carry out taking glaze;
4) finished product after taking glaze naturally cools to 300 DEG C hereinafter, opening wicket, and pull-out kiln car, completion takes glaze.
2. a kind of charcoal shuttle-type according to claim 1 takes glost kiln, it is characterised in that: further include sand sealing groove and kiln car skirt
Plate, the sand sealing groove are arranged in kiln bottom at both sides, and kiln car skirtboard is arranged on kiln car, in the kiln car skirtboard insertion sand sealing groove
For completely cutting off air in heat-resisting sand.
3. a kind of charcoal shuttle-type according to claim 1 takes glost kiln, it is characterised in that: the kiln car and kiln wall are using bent
It is sealed seal structure.
4. a kind of charcoal shuttle-type according to claim 1 takes glost kiln, it is characterised in that: the bottom kiln vehicle wheel of the kiln car
Place is provided with thrust brake.
5. a kind of charcoal shuttle-type according to claim 4 takes glost kiln, it is characterised in that: the thrust brake by bolt and
Fixation hole composition.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611223754.9A CN106802080B (en) | 2016-12-27 | 2016-12-27 | A kind of charcoal shuttle-type takes glost kiln and its takes glaze handicraft |
Applications Claiming Priority (1)
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CN201611223754.9A CN106802080B (en) | 2016-12-27 | 2016-12-27 | A kind of charcoal shuttle-type takes glost kiln and its takes glaze handicraft |
Publications (2)
Publication Number | Publication Date |
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CN106802080A CN106802080A (en) | 2017-06-06 |
CN106802080B true CN106802080B (en) | 2019-04-02 |
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CN201611223754.9A Active CN106802080B (en) | 2016-12-27 | 2016-12-27 | A kind of charcoal shuttle-type takes glost kiln and its takes glaze handicraft |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200996789Y (en) * | 2006-10-20 | 2007-12-26 | 葛青山 | Ceramic flat kiln |
CN103629925A (en) * | 2012-08-27 | 2014-03-12 | 巨野县大鹏窑炉有限公司 | Assembled type tunnel kiln |
CN203657471U (en) * | 2013-12-21 | 2014-06-18 | 勤贸实业股份有限公司 | Modified firewood kiln |
KR20150130160A (en) * | 2014-05-13 | 2015-11-23 | 황복은 | Charcoal Kiln and Saenghee Pottery |
CN105314964A (en) * | 2015-12-04 | 2016-02-10 | 雅安农耕时代生态农业有限公司 | Black sand device and preparation method thereof |
CN205718523U (en) * | 2016-06-28 | 2016-11-23 | 淄博科浩热能工程有限公司 | Double sand seal structures of the periodic kilns the kiln of high sealing performance |
-
2016
- 2016-12-27 CN CN201611223754.9A patent/CN106802080B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200996789Y (en) * | 2006-10-20 | 2007-12-26 | 葛青山 | Ceramic flat kiln |
CN103629925A (en) * | 2012-08-27 | 2014-03-12 | 巨野县大鹏窑炉有限公司 | Assembled type tunnel kiln |
CN203657471U (en) * | 2013-12-21 | 2014-06-18 | 勤贸实业股份有限公司 | Modified firewood kiln |
KR20150130160A (en) * | 2014-05-13 | 2015-11-23 | 황복은 | Charcoal Kiln and Saenghee Pottery |
CN105314964A (en) * | 2015-12-04 | 2016-02-10 | 雅安农耕时代生态农业有限公司 | Black sand device and preparation method thereof |
CN205718523U (en) * | 2016-06-28 | 2016-11-23 | 淄博科浩热能工程有限公司 | Double sand seal structures of the periodic kilns the kiln of high sealing performance |
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CN106802080A (en) | 2017-06-06 |
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