Carry with composition material, preparation method and pallet application
Technical field
The present invention relates to Material Field and pallet manufacture field, and in particular to a kind of carrying composition material, use material
The pallet and the preparation method of pallet for processing.
Background technology
Flyash is a kind of solid waste produced in coal-burning power plant's production process, yield account for coal-fired total amount 5~
20%.About 500,000,000 tons of China's flyash annual emissions, high-volume more than 2,000,000,000 tons of current China's flyash heap, storage ash field land occupation
About 4 × 104km2, this not only severe contamination environment, also occupies substantial amounts of land resource.It is prepared by the flyash that adulterated at present
The technology applications such as light material, refractory material, heat-insulating heat-preserving material, construction material, domestic ceramics material, but flyash is entered
The effect of row high value added utilization is not apparent.
During ferrosilicon ash is smelting ferrosilicon, the flue dust escaped with waste gas is collected treatment and is formed through special capturing device
A kind of industrial residue.At present, the accumulating amount and yield of domestic ferrosilicon ash cause severe contamination up to more than 1,000,000,000 tons to environment.
At present for the grey use of ferrosilicon primarily as cement, the additive of refractory material, the adhesive of metallurgical briquetting, chemical products
Cast of the inserts of dispersant, rubber and plastics, the plastic packaging material of electron trade and electrician trade etc..These technologies cannot be to silicon
Iron ash carries out high value added utilization, it is therefore desirable to seek new method to comprehensively utilize ferrosilicon ash.
Polyvinyl chloride (PVC) resin is the thermal plasticity high polymer being polymerized by vinyl chloride (VC) monomer, is in the world four
One of big general-purpose plastics.It is estimated that, the demand of China PVC is with annual 10% speed increase, and PVC's is a large amount of using inevitable
Cause the generation of a large amount of waste products, these waste products pollute the environment for the survival of mankind such as river, lake.The recycling of PVC,
Can not only solve environmental issue, and the pressure of resource scarcity can be alleviated, especially in the present of PVC cost of material continuous rises
My god, its recycling has great importance.
It is used for the pallet of bearing article currently on the market, material is broadly divided into wooden, plastics and steel, but each
There is irremediable shortcoming:Wood pallets have make moist after it is perishable, for assemble iron nail easily exposure destroy outside
Product appearance;Common plasticses pallet intensity is relatively low, bearing capacity is low, size fixed and flexible is poor, aging be not durable easily;Iron pallet
Weight weight, price are high, and waste a large amount of iron and steel resources.
Patent CN102993604A discloses a kind of fly ash foamed sheet material, is added using flyash, Corvic etc.
Work is obtained foaming plate, for indoor floor or outdoor wallboard.Patent 104177794A discloses a kind of pallet and its preparation side
Method, is prepared from using recycled PET and Paris white etc..
The content of the invention
Technical problem present in currently available technology is that conventional art lacks takes into account moisture resistance, intensity and bearing capacity
Strong and lightweight carrying pallet, on preparing carrying material using flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials
Or the patent of novel environment friendly pallet there is no report.Do not propose ferrosilicon ash at present for loading material, be not proposed for powder yet
Coal ash, the ferrosilicon ash method related to the comprehensive utilization of polyvinyl chloride reclaimed materials, for by waste product flyash, ferrosilicon it is grey and
Polyvinyl chloride reclaimed materials carries out high added value processing and recycles not specified (NS).
The present inventor has found to solve above-mentioned technical problem, containing substantial amounts of sieve and silica-sesquioxide in flyash, in ferrosilicon ash
Containing a large amount of unsetting Si oxides, if flyash be used with the main component in ferrosilicon ash, and combine poly-
Processability and physical and chemical performance that vinyl chloride reclaimed materials has, it is possible to " turning waste into wealth ", reach the mesh of environmental protection
's.One kind carryings composition material of the invention, using including flyash, ferrosilicon be grey, polyvinyl chloride reclaimed materials raw material, and
Fine particle calcium carbonate, wood powder, stabilizer, modifying agent, foaming agent, foaming control agent, the first lubricant and the second lubrication for adding as needed
Agent is made.Pallet carrying provided by the present invention of the invention is obtained with composition material by rational technique.
Conventional art document for using flyash, ferrosilicon ash and polyvinyl chloride (PVC) reclaimed materials prepare loading material or
Novel environment friendly pallet does not do related description.Therefore, the product and method in existing document prepare carrying composition with the present invention
Material and pallet are different.The present invention carries out recycling to waste flyash, ferrosilicon ash and polyvinyl chloride, using simple work
Skill prepares novel bearing composition material, and the material is used to prepare Environment protection pallet, improves value-added content of product and recovery
Utilization rate.
Specifically, the present invention proposes following technical scheme:
The invention provides a kind of carrying composition material, it is made of the raw material containing following compositions:Flyash, ferrosilicon
Ash and polyvinyl chloride reclaimed materials.
Preferably, in above-mentioned carrying composition material, the consumption of flyash is 25~40wt%, preferably 27~
30wt%;The consumption of ferrosilicon ash is 3~20wt%, preferably 6~10wt%;The consumption of polyvinyl chloride reclaimed materials be 25~
40wt%, preferably 29~35wt%.
Preferably, in above-mentioned carrying composition material, the chemical composition of the flyash includes silica and three
Al 2 O, the content of the silica is 50-60wt%, preferably 51-52wt%;The content of the alundum (Al2O3) is
20-40wt%, preferably 26-30wt%;The content of Cl element of polyvinyl chloride reclaimed materials is 50-86wt%, and calcium oxide content is
2-28wt%.
Preferably, in above-mentioned carrying composition material, the middle dioxide-containing silica of the ferrosilicon ash accounts for ferrosilicon ash
More than 80wt%.
Preferably, in above-mentioned carrying composition material, the Tyler screen of flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials
Screen size is 20~200 mesh.
Preferably, in above-mentioned carrying composition material, 10~20wt% fine particle calcium carbonates, 0~8wt% wood are contained in raw material
Powder, 1~3wt% stabilizers, 1~2.5wt% modifying agent, 0.1~1wt% foaming agents, 2~5wt% foaming control agents, 0.1~
The lubricants of 1wt% first and the lubricants of 0.1~1wt% second.
Preferably, in above-mentioned carrying composition material, the content of the stabilizer is 2~2.5wt%;It is described modified
The content of agent is 1.2~2.5wt%;The foaming agents content is 0.3~0.6wt%;The content of the foaming control agent be 3~
4wt%;The content of first lubricant is 0.4~0.8wt%;The content of second lubricant is 0.2~0.5wt%.
Preferably, in above-mentioned carrying composition material, the modifying agent contains haloflex and/or acrylate
Copolymer.
Preferably, in above-mentioned carrying composition material, the foaming agent contains azodicarbonamide and/or bicarbonate
Sodium.
Preferably, in above-mentioned carrying composition material, first lubricant is stearic acid, Solsperse 2000, tristearin
Acid should or zinc stearate in one or more;Second lubricant is selected from paraffin, Tissuemat E, polypropylene wax or oxygen
Change Tissuemat E in one or more.
Preferably, in above-mentioned carrying composition material, the stabilizer is selected from complex lead salt stabilizer or calcium zinc is multiple
Close stabilizer.
The present invention also provides the preparation method of above-mentioned carrying composition material, comprises the following steps:
(1) material screening:Flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials are sieved;
(2) dispensing mixing:Flyash that step (1) is obtained, ferrosilicon ash, polyvinyl chloride reclaimed materials and as needed plus
Other raw materials by weight mixing for entering, mixing temperature is 110-130 DEG C, then is cooled to 20-50 DEG C;
(3) extrude:The material extrusion moulding for being obtained step (2) using extrusion shaping machine, obtains carrying composition material
Material.
Preferably, in above-mentioned preparation method, wherein, in step (3), the extrusion shaping machine includes extruder member, institute
Stating extruder member includes extruding barrel and main-machine screw, and the extruding barrel is divided into the first barrel along material outbound course,
Second barrel, the 3rd barrel and the 4th barrel, the main-machine screw are provided with merging core and head;In extruding, the extrusion
The material that forming machine obtains step (2) under the rotation of main-machine screw, sequentially passes through the first barrel, along material outbound course
Two barrels, the 3rd barrel and the 4th barrel, the temperature range of the first barrel is 175~185 DEG C, and the temperature range of the second barrel is
172~182 DEG C, the temperature range of the 3rd barrel is 170~180 DEG C, and the temperature range of the 4th barrel is 165~180 DEG C, interflow
Core temperature range is 160~170 DEG C, and head temperature scope is 167~177 DEG C.
Preferably, in above-mentioned preparation method, the one of the ingredients mixture obtained by step (1) and step (2)
Part waste and old carrying composition material or the substitution of waste and old pallet broken material, the adding proportion 5 of preferably described broken material~
15%.
The present invention also provides a kind of pallet, is prepared with composition material by above-mentioned carrying.
The present invention also provides a kind of method for preparing above-mentioned pallet, comprises the following steps:
(1) it is molded:Carrying composition material is passed sequentially through into tube calibration device according to the requirement of tray panel basic-cell dimensions
Carry out that sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain pallet face
Plate elementary cell finished product;Carrying composition material is passed sequentially through into tube calibration device according to the requirement of basetray basic-cell dimensions to enter
Row sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain basetray
Elementary cell finished product;
(2) assemble:According to pallet dimension requirement, the tray panel elementary cell finished product that step (1) is obtained laterally is arranged
It is on the basetray elementary cell finished product that step (1) is obtained and basic with base in each panel elementary cell with steel nail gun
The junction of unit hammers into steel nail, obtains pallet finished product.
Application of the carrying composition material of the invention on pallet.
The present invention provides application of the ferrosilicon ash in carrying composition material is prepared.
Preferably, ferrosilicon ash is applied in terms of the preparation of pallet.
Beneficial effects of the present invention include:
The present invention obtains carrying composition using flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials by scientific matching
Material, and novel environment friendly pallet is prepared by reasonable process, its primary raw material (fly ash grain 25~40%, ferrosilicon ash 3~
20%th, the large industrial solid castoff of polyvinyl chloride reclaimed materials 25~40%) belong to thus cost of material is extremely low;The present invention utilizes powder
Coal ash, ferrosilicon ash and the polyvinyl chloride reclaimed materials method for preparing novel environment friendly pallet, raw material by screening, dispensing mixing, extrusion,
The simple procedures such as shaping, assembling can obtain pallet finished product, and technique is extremely simple, and added value is high;What is produced in production is unqualified
Product and more than service life product by break process, can serve as raw material carries out reproduction, and Product recycling utilization rate is high,
Good economic benefit can be obtained;The present invention is flyash, the comprehensive utilization of ferrosilicon ash and polyvinyl chloride reclaimed materials is provided
One new technical support, can obtain good environmental benefit;Reclaimed the invention enables flyash, ferrosilicon ash and polyvinyl chloride
Material " turning waste into wealth ", has filled up the sky that novel environment friendly pallet field is prepared using flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials
In vain.
The method that the present invention prepares novel environment friendly pallet using flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials, in raw material
Waste (flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials) proportion of utilization is 53~80%, and twice laid ratio is high.
After the present invention adds ferrosilicon ash in flyash and polyvinyl chloride reclaimed materials, density of material reduction, intensity are may be such that
Improve, material is not easy to crack.The pallet of preparation is lightweight, pallet bearing capacity is strong and low cost.
Below in conjunction with the accompanying drawings with each specific embodiment, the present invention and its Advantageous Effects are described in detail,
Wherein:
Brief description of the drawings
Fig. 1 is pallet preparation technology flow chart of the invention.
Fig. 2 is the pallet finished product structure figure prepared by embodiments of the invention 1-4, by tray panel elementary cell finished product and
Basetray elementary cell finished product is constituted.
Fig. 3 is tray panel elementary cell finished product prepared by embodiments of the invention 1-4 A-A directional profiles in fig. 2
Figure.
Fig. 4 is basetray elementary cell finished product prepared by embodiment of the present invention 1-4 B-B directional profiles figure in fig. 2.
Wherein tray panel elementary cell finished product length is L1, one side of panel elementary cell finished product is opened along its length
Two grooves.
Basetray elementary cell finished product length is L2, it is I-shaped structure perpendicular to the section of length direction.It is I-shaped
Structure is made up of middle linkage section and two parallel constructions.
Specific embodiment
As described above, it is an object of the invention to:Using flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials, by science
Proportioning and reasonable process obtain carrying composition material, and prepare novel environment friendly pallet using carrying composition material.
The method for preparing carrying composition material, comprises the following steps:
(1) material screening:Flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials raw material are sieved, encapsulation is stand-by, preferably
Sieved using 20~200 eye mesh screens;
(2) dispensing mixing:Flyash that step (1) is obtained, ferrosilicon ash, polyvinyl chloride reclaimed materials and add as needed
Fine particle calcium carbonate, wood powder, stabilizer, modifying agent, foaming agent, foaming control agent, the first lubricant and the second lubricant by weight
Even mixing, obtains carrying and is mixed with composition material, and wherein mixing temperature is 110-130 DEG C, then is cooled to 20-50 DEG C;
It is preferred that pressing ferrosilicon ash, polyvinyl chloride reclaimed materials and fine particle calcium carbonate, wood powder, stabilizer, modifying agent, foaming agent, foaming control agent, the first profit
Lubrication prescription and the second lubricant are (25~40) by weight:(3~20):(25~40):(10~20):(0~8):(1~3):(1
~2.5):(0.1~1):(2~5):(0.1~1):(0.1~1) is cooled to 20-50 DEG C in 120-140 DEG C of uniform mixing;
Stabilizer used by the present invention can be the conventional stabilizer of market purchase.The preferred complex lead salt stabilization of stabilizer
Agent, more preferably dustless lead salt compound stabilizer, the wherein content of lead oxide are 53~57wt%, the content of calcium oxide for 40~
44wt%.Calcium zinc stabilizer contains the main components such as calcium salt, zinc salt, lubricant, antioxidant, and conventional has liquid calcium zinc stabilization
Agent, solid calcium zinc stabilizer and pasty state calcium zinc stabilizer.It is preferred that calcium zinc stabilizer 10-20wt% containing zinc stearate, calcium stearate
5-10wt%, calcium carbonate 40-50wt%, hydrotalcite 10-20wt%, calcium hydroxide 5-10wt%, pentaerythrite 1-3wt%, stone
Wax 1-3wt%, ethylene bis stearic acid amide 3-8wt%, dibenzoyl methane 1-3wt%, composite antioxidant 0-1wt%.
Modifying agent used by the present invention can be the conventional stabilizer of market purchase.Modifying agent preferably comprises haloflex
And/or acrylate copolymer.Acrylate copolymer used by modifying agent preferably is selected from butyl acrylate thing, methacrylic acid
In methyl esters-butadiene-styrene graft copolymer, polyacrylate, methyl methacrylate-butyl acrylate copolymer one
Plant or several.
It is unqualified after testing or using after scrapping and reclaiming in carrying composition material, at the techniques such as broken, milling
Reason is recycled material, is added in the form of external feeding, and additional ratio is 5~15%, for example:In the normal raw materials for production of 100kg, can
It is well mixed to use to add the reclaimed materials of 5~15kg.
(3) extrude:The material extrusion moulding for being obtained step (2) using extrusion shaping machine, obtains carrying composition material
Material.Wherein, the extrusion shaping machine includes feeding part and extruder member, and the feeding part includes feeding motor, hello barrel
Body and feed screw;The extruder member includes main motor, extruding barrel and main-machine screw, and the main-machine screw is defeated in material
The one end for going out is provided with merging core and head, and the extruding barrel is divided into the first barrel, the second material along material outbound course
Cylinder, the 3rd barrel, the 4th barrel.When wherein extruding, the material that the extrusion shaping machine obtains step (2) is along material output side
Extruded to the first barrel, the second barrel, the 3rd barrel and the 4th barrel under the rotation of main-machine screw, is sequentially passed through, the
One barrel temperature scope is 175~185 DEG C, and the second barrel temperature scope is 172~182 DEG C, and the 3rd barrel temperature scope is 170
~180 DEG C, the 4th barrel temperature scope is 165~180 DEG C, and merging core temperature range is 160~170 DEG C, head temperature scope
It it is 167~177 DEG C, extrusion obtains carrying composition material;
First barrel is gradually reduced to the temperature of the 4th barrel, and the too high or too low for temperature of the first barrel can influence material
Quality, the temperature of the first barrel is too high, and material can be charred sizing, and the temperature of the first barrel is too low, can cause that material is difficult to
Plasticating extrusion.
Carrying composition material can be obtained different types of bearing part by processing and forming, be applied to pallet etc..
The method that pallet is prepared using carrying composition material, is comprised the following steps:
(1) it is molded:Carrying composition material is passed sequentially through into tube calibration device according to the requirement of tray panel basic-cell dimensions
Carry out that sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain such as Fig. 3 institutes
The tray panel elementary cell finished product for showing;
By carrying with composition material according to basetray basic-cell dimensions requirement pass sequentially through tube calibration device carry out sizing,
Circulating water cooling system is cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtains pallet as shown in Figure 4
Base elementary cell finished product;
(2) assemble:According to pallet dimension requirement, the tray panel elementary cell finished product that step (1) is obtained laterally is arranged
It is on the basetray elementary cell finished product that step (1) is obtained and basic with base in each panel elementary cell with steel nail gun
The junction of unit hammers into steel nail, obtains pallet finished product.
Wherein, the tube calibration device, hauling machine, cutting machine and steel nail gun are the conventional equipment or work of those skilled in the art
Tool, every conventional equipment or instrument may be incorporated in the present invention, and the condition of specific shaping and assembling is this area
The condition that technical staff can routinely determine.
Carrying composition material of the invention is illustrated below by specific embodiment, is combined using carrying of the invention
Pallet prepared by thing material, and pallet performance is detected.
Used each reagent and instrument source are as follows in example below:
Embodiment 1
Environment protection pallet 1# is made by the steps:
(1) material screening:Flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials raw material are carried out with 20 mesh and 200 eye mesh screens
Screening, encapsulates stand-by;
(2) dispensing mixing:Constituted according to percentage by weight:Flyash 25%, ferrosilicon ash 20%, polyvinyl chloride reclaimed materials
35%th, fine particle calcium carbonate 11%, stabilizer complex lead salt 2%, modifying agent haloflex 2.5%, foaming agent azodicarbonamide
0.3%th, foaming control agent methyl acrylate 3%, the first lubricant stearic acid 0.8%, the second lubricant paraffin 0.4% are claimed
Material, above-mentioned all materials are uniformly mixed, and wherein mixing temperature is 110 DEG C, then is cooled to 20 DEG C;
(3) extrude:Mixed material extrusion moulding is obtained into carrying composition material, the first barrel using extrusion shaping machine
Temperature is 185 DEG C, and the second barrel temperature is 182 DEG C, and the 3rd barrel temperature is 180 DEG C, and the 4th barrel temperature is 180 DEG C, interflow
Core temperature is 170 DEG C, and head temperature is 177 DEG C;
(4) it is molded:Carrying composition material is passed sequentially through into tube calibration device according to the requirement of tray panel basic-cell dimensions
Carry out that sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain such as Fig. 3 institutes
The tray panel elementary cell finished product for showing;Tray panel elementary cell finished product 1000mm long, one side of panel elementary cell finished product
Two grooves are opened along its length in face.
By carrying with composition material according to basetray basic-cell dimensions requirement pass sequentially through tube calibration device carry out sizing,
Circulating water cooling system is cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtains pallet as shown in Figure 4
Base elementary cell finished product;Basetray elementary cell finished product length is 1200mm, is I-shaped perpendicular to the section of length direction
Type structure.I-shaped structure is made up of middle linkage section and two parallel constructions.
(5) assemble:By six roots of sensation L1Tray panel elementary cell finished product=1000mm long is laterally arranged in four L2=
On special-shaped basetray elementary cell finished product 1200mm long, and with steel nail gun in each panel elementary cell finished product and base base
The junction of this unit finished product hammers into the steel nail that length is 4.5cm;Obtain pallet finished product 1# as shown in Figure 2.
The pallet performance test is as follows:
Carrying composition material density is 1390kg/m3, tray panel elementary cell MOR (GB/T17657-
1999) it is 24.5MPa, pallet stack intensity (No. 4 experiments in GB/T4995-2014) 4600kg.
Embodiment 2
Environment protection pallet 2# is made by the steps:
(1) material screening:Flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials raw material are carried out through 20 mesh and 200 eye mesh screens
Screening, encapsulates stand-by;
(2) dispensing mixing:Constituted according to percentage by weight:Flyash 40%, ferrosilicon ash 3%, polyvinyl chloride reclaimed materials
29%th, fine particle calcium carbonate 15%, wood powder (80 mesh) 3%, stabilizer complex lead salt 2.3%, modifying agent 2.1% (haloflex 1.5%,
Acrylate copolymer 0.6%), foaming agent 0.6% (azodicarbonamide 0.35%, sodium acid carbonate 0.25%), foaming regulation
Agent methyl acrylate 4%, the first lubricant stearic acid 0.8%, the second lubricant 0.2% (paraffin 0.1%, PE waxes 0.1%) enter
Row weighing, above-mentioned all materials are uniformly mixed, and wherein mixing temperature is 130 DEG C, then is cooled to 50 DEG C;
(3) extrude:Mixed material extrusion moulding is obtained into carrying composition material, the first barrel using extrusion shaping machine
Temperature is 178 DEG C, and the second barrel temperature is 175 DEG C, and the 3rd barrel temperature is 172 DEG C, and the 4th barrel temperature is 169 DEG C, interflow
Core scope is 161 DEG C, and head scope is 172 DEG C;
(4) it is molded:Carrying composition material is passed sequentially through into tube calibration device according to the requirement of tray panel basic-cell dimensions
Carry out that sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain such as Fig. 3 institutes
The tray panel elementary cell finished product for showing, its structure is same as Example 1;
By carrying with composition material according to basetray basic-cell dimensions requirement pass sequentially through tube calibration device carry out sizing,
Circulating water cooling system is cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtains pallet as shown in Figure 4
Base elementary cell finished product, its structure is same as Example 1;
(5) assemble:By six roots of sensation L1Tray panel elementary cell finished product=1000mm long is laterally arranged in four L2=
On special-shaped basetray elementary cell finished product 1200mm long, and with steel nail gun in each panel elementary cell finished product and base base
The junction of this unit finished product hammers into the steel nail that length is 4.5cm;Obtain pallet finished product 2# as shown in Figure 2.
The pallet performance test is as follows:
Carrying composition material density is 1490kg/m3, tray panel elementary cell MOR (GB/T17657-
1999) it is 22.4MPa, pallet stack intensity (No. 4 experiments in GB/T4995-2014) 4500kg.
Embodiment 3
Environment protection pallet 3# is made by the steps:
(1) material screening:Flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials raw material are carried out through 20 mesh and 200 eye mesh screens
Screening, encapsulates stand-by;
(2) dispensing mixing:Constituted according to percentage by weight:Flyash 27%, ferrosilicon ash 6%, polyvinyl chloride reclaimed materials
40%th, the dustless lead salt multi-functional composite stabilizer 2.5% of fine particle calcium carbonate 10%, wood powder (120 mesh) 8%, stabilizer, modifying agent 1.2%
(haloflex 0.7%, acrylate copolymer 0.5%), foaming agent 0.6% (azodicarbonamide 0.35%, sodium acid carbonate
0.25%), foaming control agent methyl acrylate, the 4%, first lubricant stearic acid 0.4%, the second lubricant PE waxes 0.3% enter
Row weighing, above-mentioned all materials are uniformly mixed, and wherein mixing temperature is 120 DEG C, then is cooled to 30 DEG C;
(3) extrude:Mixed material extrusion moulding is obtained into carrying composition material, the first barrel using extrusion shaping machine
Temperature is 182 DEG C, and the second barrel temperature is 180 DEG C, and the 3rd barrel temperature is 178 DEG C, and the 4th barrel temperature is 178 DEG C, interflow
Core temperature is 168 DEG C, and head temperature is 175 DEG C;
(4) it is molded:Carrying composition material is passed sequentially through into tube calibration device according to the requirement of tray panel basic-cell dimensions
Carry out that sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain such as Fig. 3 institutes
The tray panel elementary cell finished product for showing, its structure is same as Example 1;
By carrying with composition material according to basetray basic-cell dimensions requirement pass sequentially through tube calibration device carry out sizing,
Circulating water cooling system is cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtains pallet as shown in Figure 4
Base elementary cell finished product, its structure is same as Example 1;
(5) assemble:By six roots of sensation L1Tray panel elementary cell finished product=1000mm long is laterally arranged in four L2=
On special-shaped basetray elementary cell finished product 1200mm long, and with steel nail gun in each panel elementary cell finished product and base base
The junction of this unit finished product hammers into the steel nail that length is 4.5cm;Obtain pallet finished product 3# as shown in Figure 2.
The pallet performance test is as follows:
Carrying composition material density is 1350kg/m3, tray panel elementary cell MOR (GB/T17657-
1999) it is 19.7MPa, pallet stack intensity (No. 4 experiments in GB/T4995-2014) 4100kg.
Embodiment 4
Environment protection pallet 4# is made by the steps:
(1) material screening:Flyash, ferrosilicon ash and polyvinyl chloride reclaimed materials raw material are carried out through 20 mesh and 200 eye mesh screens
Screening, encapsulates stand-by;
(2) dispensing mixing:Constituted according to percentage by weight:Flyash 30%, ferrosilicon ash 10%, polyvinyl chloride reclaimed materials
25%th, fine particle calcium carbonate 20%, wood powder (100 mesh) 6%, stabilizer the complex lead salt 2.4%, (haloflex 1.3%, third of modifying agent 2%
Olefin(e) acid ester copolymer 0.7%), foaming agent 0.4% (azodicarbonamide 0.25%, sodium acid carbonate 0.15%), foaming control agent
Methyl acrylate, the 3.2%, first lubricant stearic acid 0.5%, the second lubricant 0.5% (paraffin 0.3%, PE waxes 0.2%) enter
Row weighing, above-mentioned all materials are uniformly mixed, and wherein mixing temperature is 125 DEG C, then is cooled to 40 DEG C;
(3) extrude:Mixed material extrusion moulding is obtained into carrying composition material, the first barrel using extrusion shaping machine
Temperature is 180 DEG C, and the second barrel temperature is 178 DEG C, and the 3rd barrel temperature is 176 DEG C, and the 4th barrel temperature is 171 DEG C, interflow
Core temperature is 165 DEG C, and head temperature is 174 DEG C;
(4) it is molded:Carrying composition material is passed sequentially through into tube calibration device according to the requirement of tray panel basic-cell dimensions
Carry out that sizing, circulating water cooling system are cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtain such as Fig. 3 institutes
The tray panel elementary cell finished product for showing, its structure is same as Example 1;
By carrying with composition material according to basetray basic-cell dimensions requirement pass sequentially through tube calibration device carry out sizing,
Circulating water cooling system is cooled down, hauling machine is drawn, cutting machine carries out fixed length cutting, obtains pallet as shown in Figure 4
Base elementary cell finished product, its structure is same as Example 1;
(5) assemble:By six roots of sensation L1The tray panel elementary cell finished product of=1000mm is laterally arranged in four L2=1200mm
On special-shaped basetray elementary cell finished product long, and with steel nail gun in each panel elementary cell finished product and base elementary cell
The junction of finished product hammers into the steel nail that length is 4.5cm;Obtain pallet finished product 4# as shown in Figure 2.
The pallet performance test is as follows:
Carrying composition material density is 1420kg/m3, tray panel elementary cell MOR (GB/T17657-
1999) it is 20.3MPa, pallet stack intensity (No. 4 experiments in GB/T4995-2014) 4200kg.
Comparative example 1
It is 23%, the weight percent of polyvinyl chloride reclaimed materials with the percentage by weight that the difference of embodiment 1 is flyash
Than being 37%.
The material for obtaining cannot be applied to the production of pallet product.
Comparative example 2
It is 22%, the weight percent of polyvinyl chloride reclaimed materials with the percentage by weight that the difference of embodiment 1 is ferrosilicon ash
Than being 33%.
Because ferrosilicon ash light weight viscosity is big, this experiment equipment used is used, it is impossible to the technological parameter stablized.
Comparative example 3
Difference with embodiment 2 is that the percentage by weight of ferrosilicon ash is 1%, the weight percent of polyvinyl chloride reclaimed materials
Than being 31%.
There is layering, easy to crack, the adhesion performance deficiency such as loosely in extrusion board.
Comparative example 4
It it is 188 DEG C with the temperature that the difference of embodiment 1 is the first barrel.
The material of extrusion is charred, and influence is molded and foaming effect, it is impossible to pallet is obtained.
By example 1 above -4 as can be seen that carrying composition material density of the invention can obtain 1350
~1490kg/m3, tray panel elementary cell MOR (GB/T17657-1999) reaches 19.7~24.5MPa, pallet heap
Code intensity (No. 4 experiments in GB/T4995-2014) reaches 4100~4600kg, it can therefore be seen that the present invention uses waste and old powder
Pallet intensity made by the waste materials such as coal ash, ferrosilicon ash and polyvinyl chloride is high and density is low, excellent performance.Can by comparative example 1-4
It is raw when the raw material dosage for adding exceedes the temperature process parameter of the application scope or barrel more than the application scope to find out
The material of product is not used to the production of carrying composition material, is more not used to pallet making.