CN106796155B - Change colour sensor and its manufacturing method - Google Patents

Change colour sensor and its manufacturing method Download PDF

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Publication number
CN106796155B
CN106796155B CN201680002629.7A CN201680002629A CN106796155B CN 106796155 B CN106796155 B CN 106796155B CN 201680002629 A CN201680002629 A CN 201680002629A CN 106796155 B CN106796155 B CN 106796155B
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CN
China
Prior art keywords
photochromic layer
substrate
coating
sensing compounds
sensing
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CN201680002629.7A
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Chinese (zh)
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CN106796155A (en
Inventor
徐亨卓
卡兰努尔·尚卡拉斯
李英安
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Ajou University Industry Academic Cooperation Foundation
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Ajou University Industry Academic Cooperation Foundation
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/04Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
    • G01M3/20Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/75Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated
    • G01N21/77Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator
    • G01N21/78Systems in which material is subjected to a chemical reaction, the progress or the result of the reaction being investigated by observing the effect on a chemical indicator producing a change of colour
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N31/00Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
    • G01N31/22Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods using chemical indicators

Abstract

A kind of discoloration sensor and its manufacturing method disclosed, and discoloration sensor includes being formed on substrate and the first photochromic layer of the first sensing compounds including generating hydroxide ion with reaction of moisture and the hydroxide ion generated with the first sensing compounds or the second sensing compounds for react generation color change from the hydroxide ion that outside provides.This discoloration sensor can easily sense liquefied compound matter.

Description

Change colour sensor and its manufacturing method
Technical field
The present invention relates to discoloration sensor and its manufacturing method more particularly to a kind of discoloration senses for detecting liquid chemical Survey device and its manufacturing method.
Background technique
In general, the various industry spots such as petrochemistry, steel, semiconductors manufacture utilize the stream for supplying, moving raw material Road, that is, pipeline.The raw material of industry largely contains to the very harmful toxicant of environment and human body, therefore these content leaks will It is abnormally dangerous.For gas, multiple gases sensor is had been developed for, therefore can be easy whether detection gas occur Leakage and leakage place.
But for liquid chemical or water (hereinafter, liquid substance), to sense whether these substances are revealed And utilization electronics sensor, but the disadvantage is that can only confirm whether material solution is let out in the case where use electronics sensor Dew, location of leak then need directly with the naked eye to confirm or confirmed using other equipment.Therefore need one kind can be with less Amount expense is easy, intuitively finds the detection device of liquid location of leak.
Summary of the invention
Technical problem
The purpose of the present invention is to provide one kind to be easy, intuitively whether sensing liquid leaks, can The discoloration sensor manufactured by simple manufacturing process.
Another object of the present invention is to provide a kind of manufacturing methods of discoloration sensor.
Technical solution
Discoloration sensor of the invention for reaching above-mentioned purpose includes substrate and the first discoloration for being formed thereon face Layer.First photochromic layer includes generating the first sensing compounds of hydroxide ion with reaction of moisture and sensing with described first Second sensing chemical combination of hydroxide ion or the hydroxide ion reaction generation color change provided from outside that compound generates Object.
According to one embodiment, first sensing compounds may include sodium carbonate (Na2CO3), second sensingization Closing object may include phenolphthalein.
According to one embodiment, the discoloration sensor further includes being configured between the substrate and first photochromic layer The second photochromic layer, second photochromic layer may include reacted with hydrogen ion occur color change third sensing compounds.
According to one embodiment, the third sensing compounds may include methyl orange.
According to one embodiment, the substrate can be flexible base film or paper.
The manufacturing method of the discoloration sensor of another object according to the present invention, comprising: prepare to contain and reaction of moisture generation First sensing compounds of hydroxide ion and the hydroxide ion generated with first sensing compounds are provided from outside Hydroxide ion reaction occur color change the second sensing compounds first coating solution the step of;And it is applied on substrate The step of first coating solution described in cloth forms the first photochromic layer.
According to one embodiment, solution coating can be coated with described in for described first by method of spin coating or spray coating method Substrate.
According to one embodiment, the manufacturing method can also include before forming first photochromic layer in the substrate Upper coating forms the second discoloration containing the second coating solution for reacting the third sensing compounds that color change occurs with hydrogen ion The step of layer.
According to one embodiment, the step of forming first photochromic layer may include being coated with solution in base with described first The step of the step of coating is formed on plate and the dry coating.
Technical effect
Discoloration sensor according to the present invention and its manufacturing method, only can be intuitively with the color change of discoloration sensor Sense whether aqueous or chemical substance liquid leaks.Due to discoloration sensor be no matter the pH value of liquid It (pH) is how many integral sensors that color change all occurs when there are liquid, there is no need to according to liquid Type uses different sensors.Discoloration sensor is able to maintain the state to change colour by liquid, therefore even if not in liquid State content leaks time point, which is confirmed, is also able to confirm that whether leak.This discoloration sensor can be at normal temperature with low Honest and clean expense is made.
Detailed description of the invention
Fig. 1 is the sectional view for illustrating discoloration sensor according to an embodiment of the invention;
Fig. 2 is the schematic diagram of variable condition when being exposed to neutral liquid substance for the discoloration sensor of explanatory diagram 1;
Fig. 3 is the sectional view for illustrating discoloration sensor according to another embodiment of the present invention;
Fig. 4 is the flow chart of the manufacturing method of the discoloration sensor for explanatory diagram 3.
Description of symbols
101,102: discoloration sensor
110: substrate
120: the first photochromic layers
130: the second photochromic layers
TCM: chemical substance
RI: the first sensing compounds
R2: the second sensing compounds
Specific embodiment
The embodiment of the present invention is illustrated referring to attached drawing below.The present invention can carry out various deformation, can have a variety of shapes State shows specific embodiment below in the accompanying drawings and is specifically described below.But its purpose not limits the invention to Specific open form, it should be understood that include belonging to being had altered of inventive concept and technical scope, equivalent and replacing For object.In terms of illustrating each attached drawing, similar appended drawing reference is added to element is similarly comprised.
Term used herein is only intended to illustrate specific embodiment, purpose and the non-limiting present invention.The table of odd number Existing form further includes the form of expression of plural number in the case where context is clearly stated without other.In the application " comprising " or Terms such as " having " for illustrating to deposit the feature recorded in the description, step, movement, constituent element, component or combinations thereof, and And the non-predetermined presence for excluding one or more other features, step, movement, constituent element, component or combinations thereof or Additional possibility.
If without separately defining, the equal table of all terms used in this specification including technical term or scientific term Show the identical meaning of general understanding with general technical staff of the technical field of the invention.Usually used dictionary definition mistake Term should be interpreted that the meaning consistent with the context of the relevant technologies, must not under the premise of undefined in the application It is construed to ideal or excessively formality meaning.
Fig. 1 is the sectional view for illustrating discoloration sensor according to an embodiment of the invention.
Referring to Fig. 1, the sensor 101 that changes colour includes the first photochromic layer 120 being formed on substrate 110.
Substrate 110 can be with substrate flexible.Substrate 110 is such as can be flexible base film or paper.Substrate 110 has It is flexible, therefore can be easy for the sensor 101 that changes colour to be attached to the surface of the various forms of various devices.
First photochromic layer 120 includes the first sensing compounds and the second sensing compounds.
First sensing compounds are the compounds that hydroxide ion is generated with reaction of moisture, it may include sodium carbonate (Na2CO3)。 For example, in the case that the first sensing compounds are exposed to water or liquid containing liquid chemical, the first sensing compounds Hydrolysis occurs by the moisture in liquid and generates hydroxide ion.
Second sensing compounds are that the compound that color change occurs is reacted with hydroxide ion, with the first sensing compounds Color change occurs for the hydroxide ion of generation or the hydroxide ion reaction provided from outside.Second sensing compounds for example may be used To be phenolphthalein.
Second sensing compounds itself can directly be reacted with the chemical substance of alkalinity occurs color change.That is, the second sense In the case where compound is surveyed as phenolphthalein, become powder from colourless in the case that the second sensing compounds are exposed to alkaline chemical The color of the red colour systems such as red, red.However, the second sensing compounds do not react with neutral chemical substance, thus only by The photochromic layer that second sensing compounds are constituted can not be confirmed whether in the presence of neutral liquid chemical.And according to the present invention, the When being exposed to neutral liquid substance color change can also occur for one photochromic layer 120.It is explained referring to fig. 2 below, Fig. 2 In " R1 " indicate that the first sensing compounds, " R2 " indicate that the second sensing compounds, " TCM " indicate neutral liquid.
Fig. 2 is the schematic diagram of variable condition when being exposed to neutral liquid substance for the discoloration sensor of explanatory diagram 1.
Referring to fig. 2 and Fig. 1, neutral liquid substance (TCM) is in the case where the first photochromic layer 120 is exposed to situation therein, although It does not react with the second sensing compounds, but is reacted with the first sensing compounds and generate hydroxide ion.Herein, the second sensing Compound and the first sensing compounds react the hydroxide ion reaction generated with liquid (TCM) and color change occur.
As above, the first photochromic layer 120 contains the first sensing compounds and the second sensing compounds, therefore the sensor that changes colour Face from colourless to coloured can occur for the liquid that 101 liquids for no matter being exposed to alkalinity are also exposed to neutrality Color change, thus can by being visually easily confirmed whether there are liquid, have No leakage etc..In particular, once becoming to have Just no longer Back Up and is to maintain the state, therefore even if not vertical at the time point for being exposed to liquid at colourless after color Confirmed, also with the naked eye can easily be confirmed whether to leak afterwards.
First photochromic layer 120 is will to contain the first coating solution coating of the first sensing compounds and the second sensing compounds to arrive It is formed on substrate 110.
The first sensing compounds can be mixed and the second sensing compounds prepare the first coating solution.For example, passing through ball milling Process prepares the sodium carbonate in fine-powder punishment day, and is dissolved into organic solvent and prepares the first solution, and phenolphthalein has been dissolved in Solvent mixes the first solution and the second solution after preparing the second solution the first coating solution is made.Above-mentioned preparation first is coated with The process of solution can carry out at normal temperature.
First coating solution can be applied on substrate 110 by method of spin coating.Alternatively, the first coating solution can lead to Spray coating method is crossed to be applied on substrate 110.And drying process can also be performed.
According to the above description, discoloration sensor 101 with the naked eye can easily be sensed by the color change of liquid With the presence or absence of liquid.In particular, either alkaline or neutral liquid substance, can feel this by color change It surveys.Above-mentioned discoloration sensor 101 can be made using simple process and cheap expense at normal temperature.
Fig. 3 is the sectional view for illustrating discoloration sensor according to another embodiment of the present invention.
Referring to Fig. 3, the sensor 102 that changes colour includes substrate 110, the first photochromic layer 120 and the second photochromic layer 130.Substrate 110 And first photochromic layer 120 it is substantially identical as the substrate 110 that Fig. 1 and Fig. 2 illustrate and the first photochromic layer 120.Therefore it omits and repeats Explanation.
Second photochromic layer 130 is formed between substrate 110 and the first photochromic layer 120, and including third sensing compounds. Third sensing compounds are that the compound that color change occurs is reacted with hydrogen ion, it may include methyl orange.That is, third senses chemical combination Color change occurs when being exposed to acid liquid substance for object, therefore is able to confirm that with the presence or absence of acid liquid and whether there is or not let out Dew.In the case that third sensing compounds are methyl orange, the second photochromic layer 130 shows yellow before being exposed to liquid, and Color becomes red colour system in the case where being exposed to acid liquid substance, therefore can sense with the presence or absence of liquid.
It is sudden and violent by the color change display discoloration sensor 102 of the second photochromic layer 130 in the case that liquid is acid It is exposed to liquid.In the case that liquid is alkalinity, discoloration is shown by the second sensing compounds of the first photochromic layer 120 Sensor 102 is exposed to liquid.Also, in the case that liquid is neutral, pass through the reaction of the first sensing compounds And the color change display discoloration sensor 102 of the second sensing compounds occurred is exposed to liquid.
In the case where forming the second photochromic layer 130 on the first photochromic layer 120, the process mistake of the second photochromic layer 130 is formed The first sensing compounds and the second sensing compounds of third sensing compounds and the first photochromic layer 120 react to each other and nothing in journey Method plays the function of discoloration sensor.The first photochromic layer 120 is formed by wet corrosion process and when the second photochromic layer 130, due to the One photochromic layer, 120 containing sodium carbonate and phenolphthalein, be used to form the second photochromic layer 130 is the solution of the sensing compounds containing third, especially It is aqueous solution, therefore has sodium carbonate the problem of 130 manufacturing process of the second photochromic layer reacts.Therefore, second is formed The first photochromic layer 120 is formed after being allowed to completely dry after photochromic layer 130 just can ensure that the first photochromic layer 120 and the second photochromic layer 130 normally play the function of each layer respectively in a discoloration sensor 102.
It as above, can be easily since discoloration sensor 102 includes the first photochromic layer 120 and the second photochromic layer 130 Neutral, the alkaline or acid liquid of sensing.
Fig. 4 is the flow chart of the manufacturing method of the discoloration sensor for explanatory diagram 3.
Referring to fig. 4 and Fig. 3, prepare the first coating solution in step S210 first and be coated with solution with second, in step S220 The second photochromic layer 130 is formed on substrate 110 with the second coating solution.
Third sensing compounds can be dissolved into distilled water and prepare the second coating solution.In order to make the surface of substrate 110 The second coating solution is absorbed, can be placed the predetermined time in the second coating solution, then this is dried to form the second change Chromatograph 130.
For example, the methyl orange of 100g, which is mixed into distilled water, prepares the second coating solution, and protected in the second coating solution Pipe substrate one day.It later, can be in 50-80 DEG C of oven drying 5 to 8 hours the second photochromic layers 130 of formation.
Then in step S230, the is formed on the substrate 110 for foring the second photochromic layer 130 using the first coating solution One photochromic layer 120.
The first coating solution that first coating solution substantially illustrates with Fig. 1 is identical.It can use method of spin coating or spray Coating is coated on the substrate 110 for being formed with the second photochromic layer 130.It can be so as to form the first photochromic layer 120.Further, The process that the first coating solution of coating is dried can also be performed.
According to one embodiment, prepares the sodium carbonate of 1g attritive powder state by ball milling process, powder is dissolved into 200mLn- butanol prepares the first solution.Removal impurity can be filtered to the first solution.Furthermore it is possible to be added to n- butanol 100mg phenolphthalein prepares the second solution, then mixes the first solution and prepares the first coating solution with the second solution for several minutes and rotate Coating the first coating solution forms the first photochromic layer 120.
As above, it is formed thereon the first photochromic layer 120 after forming the second photochromic layer 130, therefore is capable of providing discoloration sense Each layer of survey device can play consistently the discoloration sensor of the high reliability of function.
It is illustrated above by reference to the preferred embodiment of the present invention, those skilled in the art should understand that: It, still can be to above-mentioned each implementation under the premise of so that the essence of corresponding technical solution is detached from the range of technical solution of the present invention Technical solution documented by example is modified, or equivalent substitution of some or all of the technical features.

Claims (7)

1. a kind of discoloration sensor characterized by comprising
Substrate;
First photochromic layer is formed on the substrate, and the first sensing including generating hydroxide ion with reaction of moisture Compound and with first sensing compounds generate hydroxide ion or from outside provide hydroxide ion react generation Second sensing compounds of color change;And
Second photochromic layer is configured between the substrate and first photochromic layer,
Second photochromic layer includes that the third sensing compounds that color change occurs are reacted with hydrogen ion,
When liquid is alkalinity or is neutral, the color of first photochromic layer changes,
When the liquid is acid, the color of first photochromic layer contacted with the liquid is constant, described The color change of second photochromic layer.
2. discoloration sensor according to claim 1, it is characterised in that:
First sensing compounds include sodium carbonate,
Second sensing compounds include phenolphthalein.
3. discoloration sensor according to claim 1, it is characterised in that:
The third sensing compounds include methyl orange.
4. discoloration sensor according to claim 1, it is characterised in that:
The substrate is flexible base film or paper.
5. a kind of manufacturing method for the sensor that changes colour characterized by comprising
Coating contains the second coating solution shape that the third sensing compounds that color change occurs are reacted with hydrogen ion on substrate The step of at the second photochromic layer;
Preparation is raw containing the first sensing compounds for generating hydroxide ion with reaction of moisture and with first sensing compounds At hydroxide ion or from outside provide hydroxide ion reaction occur color change the second sensing compounds first The step of being coated with solution;And
The step that the first coating solution forms the first photochromic layer is coated on the substrate for being formed with second photochromic layer Suddenly.
6. the manufacturing method of discoloration sensor according to claim 5, it is characterised in that:
By method of spin coating or spray coating method by the second coating solution coating to the substrate,
It will be in the first coating solution coating to second photochromic layer by method of spin coating or spray coating method.
7. the manufacturing method of discoloration sensor according to claim 5, which is characterized in that form first photochromic layer Step includes:
With the first coating solution the step of forming coating on substrate;And
The step of dry coating.
CN201680002629.7A 2015-04-03 2016-04-04 Change colour sensor and its manufacturing method Active CN106796155B (en)

Applications Claiming Priority (3)

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KR10-2015-0047478 2015-04-03
KR1020150047478A KR101698667B1 (en) 2015-04-03 2015-04-03 Discoloration sensor and method of manufacturing the same
PCT/KR2016/003454 WO2016159735A1 (en) 2015-04-03 2016-04-04 Chromic sensor and method for manufacturing same

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WO2016159735A1 (en) 2016-10-06
KR20160118779A (en) 2016-10-12

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