CN106794497A - For the pickling and rolling equipment of pickling and the combination of metal band rolling - Google Patents

For the pickling and rolling equipment of pickling and the combination of metal band rolling Download PDF

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Publication number
CN106794497A
CN106794497A CN201580054475.1A CN201580054475A CN106794497A CN 106794497 A CN106794497 A CN 106794497A CN 201580054475 A CN201580054475 A CN 201580054475A CN 106794497 A CN106794497 A CN 106794497A
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CN
China
Prior art keywords
band
spool
pickling
rolling
coiled material
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Granted
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CN201580054475.1A
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Chinese (zh)
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CN106794497B (en
Inventor
卢西亚诺·维尼奥洛
克劳迪奥·塞普尔韦雷斯
安德里亚·赛雷蒂
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Danieli and C Officine Meccaniche SpA
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Danieli and C Officine Meccaniche SpA
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Publication of CN106794497A publication Critical patent/CN106794497A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/30Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process
    • B21B1/32Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work
    • B21B1/36Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a non-continuous process in reversing single stand mills, e.g. with intermediate storage reels for accumulating work by cold-rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0085Joining ends of material to continuous strip, bar or sheet
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/02Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/22Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
    • B21B1/24Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
    • B21B1/28Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by cold-rolling, e.g. Steckel cold mill
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B2015/0057Coiling the rolled product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/02Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
    • B21B39/08Braking or tensioning arrangements
    • B21B39/084Looper devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Metal Rolling (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

For pickling and the pickling of metal band rolling and rolling equipment, including:Continuous pickling line;Storage device (20,20 '), its band for being used to store pickling has 1,000 3000 meters of capacity of strip length;Reversable mill, its in the downstream of the storage device (20), with least two first frames (19);First spool (21), it, for winding band after odd number milling step, is the coiled material that 100 to 300 tons and diameter are up to 6 meters for winding weight in the downstream of described at least two first frames;Bonding machine (2 '), it is arranged between pickling line and the first frame;At least one second spools (16), it is in the upstream of the first frame and the downstream of bonding machine (2 '), at least a portion for winding band on the direction opposite with odd number step after even number milling step, it is coiled around the band part of the proportion with 15 to 21kg/mm that second spool sets size;First cutter sweep (22,23), it is arranged between second spool and the first frame (19), is suitable in the cutting pass band whenever on the band winds portions of the proportion with 15 to 21kg/mm to the second spool;Wherein described bonding machine (2 ') is suitable to be welded on the head of the rolled bands cut by the first cutter sweep and the head of band still to be rolled.

Description

For the pickling and rolling equipment of pickling and the combination of metal band rolling
Invention field
The present invention relates to a kind of pickling and rolling equipment for pickling and the combination of metal band rolling.
Background technology
In cold rolling field, earliest complete continuous rolling mill (completely continuous rolling mill) It is to be manufactured in the seventies and the eighties, is then manufactured that pickling and the rolling equipment of earliest combination.
There is significant benefit in the following areas come the benefit of continuously rolled bands by rolling welding point:Equipment is produced Rate, wherein increased 20% to 100% in production rate per hour or the km number of rolling;Surface quality, is being supplied by reducing The risk of defect is produced during the step of to head with the afterbody for exiting rolling;And in aspect of performance, by reducing due to super The loss of the head and afterbody material that go out thickness and cause.
This solution is related to offer equipment, and in such devices, continuous acid-washing is directly connected to four or five The tandem cold-rolling mill of individual rolling machine frame, cost of investment increases and with production capacity high, generally per year over 1000000 Ton.
This solution the disadvantage is that, the length based on product to be rolled every time, " bottle of the production by equipment The limitation of neck ", according to the size and weight of coiled material, " bottleneck " of equipment be probably with by tandem milling train can show it is relative In the maximal rate from speed obtained by each frame about and with the relevant equipment input of installation power, acid cleaning process, Accumulation and milling train.
With reference to the requirement to increasingly lower thickness, the development of material, tolerance steel (highly resistant particularly high Steel development) has driven the development of the new continuous rolling mill for being connected to pickling line.For example, having been carried out two The curved arrangement of equipment so that up- coiler of the unwinding spool of pickling line near milling train.Thus, it is possible to complete to reduce, and can With in the coiled material of the input of pickling line supply rolling, to realize the increase of the reduction quantity of milling train.This configuration have with The shortcoming for significantly reducing correlation of production capacity, this is due to needing to provide several passages (pass) so as to complete with required thickness Into coiled material.
The alternative solution that some manufacturers use is to roll the one kind in so-called " huge coiled material (jumbo coils) ", In some cases, should " huge coiled material " again more than 60 tons and diameter is close to 3 meters.Used on discontinuous tandem milling train The system progressively makes productivity ratio close to value obtained by continuous rolling mill, improves its performance, and partly improve Surface quality.The advantage of this solution is reduction of the cost of investment for rolling equipment, but the solution is related to For the notable cost of coiled material carrier structure (for example, road and corresponding overhead crane), coiled material carrier structure must scale The very little upstream and downstream in equipment is continuously supporting these increased load.
The alternative solution of tandem cold-rolling mill is in reversable mill, and reversable mill is typically implemented less production energy Power, and precisely:
- for single chassis reversable mill, be every year 100,000 ton to 400,000 ton;
- for double-stand reversible mill, be every year 200,000 ton to 1,000,000 ton.
Due to its property, rolling is related to the material for the tandem milling train with several frames on reversable mill The poor performance of material, this is because the head and afterbody of positive rolling are not rolled or are partly rolled.Additionally, being rolled reversible The possibility that the surface smoothness of band is exited in the control obtained such as in tandem milling train is eliminated in machine.Because not recommending Rolling machine frame was changed before last passage is performed, it is therefore an objective to which roughness is delivered to belt surface, and using different Emulsifying systems are come to reduce surface smut be extremely complex and expensive.
In order to improve the performance of reversable mill, various programs and innovation are had attempted to, for example:
- exploitation equipment automates to obtain the supply of head and exiting for afterbody when frame is closed with corresponding;
- offer spot welding picks, for the head of coiled material to be welded into guiding band, i.e. be welded to the band that will not be rolled Extension, to allow on material to be produced to feed as quickly as possible and to close frame.
These technologies have been presented for partial results, this be due to its application be related to the obvious reinforcement of milling train operating condition with And damage the possible risk of Rolling roller.
The pickling and rolling of the combination for metal tape with reversable mill are disclosed in US2012/0272703A1 The example of equipment.
Accordingly, it is desirable to provide a kind of pickling for allowing to overcome the combination of disadvantages mentioned above and rolling equipment and corresponding work Skill.
Summary of the invention
The main object of the present invention is to provide pickling and the reversible cold rolling equipment of a kind of combination, the pickling of the combination and reversible Cold-rolling equipment allows quality, productivity ratio and the performance of the material for obtaining to be connected with four frames or five frames that are connected to continuous acid-washing Quite, but cost of investment is relatively low for the quality of material, productivity ratio and the performance that formula milling train is obtained.
It is a further object to provide a kind of coiled material for allowing to obtain the band that proportion is 15kg/mm to 21kg/mm Equipment, therefore the coiled material is compatible with common coiled material carrier structure.
It is a further object to provide a kind of equipment, wherein reversible rolling technique is provided, to allow control table Face finish, required for this is the plate for automobile and appliance industry.
Therefore, the present invention proposes to realize above-mentioned mesh by providing a kind of equipment for pickling and the combination of cold-rolling of metal strips , according to claim 1, the equipment of the combination includes:
- pickling line, it is used for continuously pickling band;
- storage device, its band for being used to store pickling, the storage device is arranged in the downstream of pickling line;
- reversable cold-rolling machine, it has at least two first rolling machine frames, and the reversable cold-rolling machine is arranged in the storage device Downstream;
- the first spool, its downstream for being arranged in described at least two first rolling machine frames, for the first milling step it After wind band;
- at least one second spool, its upstream for being arranged in described at least two first rolling machine frames, for being rolled second At least a portion of band is wound after step processed on the direction opposite with first step, described at least one second spools are set Size it is coiled around band part until reaching the predetermined weight limit value or predetermined diameter limit value of coiled material;
- the first cutter sweep, it is arranged in described at least one second spools and at least two first rolling machine frame Between, first cutter sweep is suitable to whenever the band part at least one second spools reaches the described pre- of coiled material Determine cutting pass band when weight limit or predetermined diameter limit value;
Characterized in that,
The storage device has the capacity of 500 meters to 3000 meters of strip length,
First spool sets size into winding weight to be 100 tons be up to 300 tons and/or diameter 6 meters of coiled material,
- bonding machine is arranged between the storage device and at least two first rolling machine frame,
Described at least one second spools are arranged in the downstream of the bonding machine,
And the bonding machine is suitable to exit the second rolling by what is obtained from the cutting performed by first cutter sweep The head of the rolled bands of step is welded with the head of the band from the storage device.
The second aspect of the present invention provides a kind of for pickling and the pickling of cold-rolling of metal strips and cold-rolling process, the technique Performed by means of aforementioned device, according to claim 10, the technique is comprised the following steps:
A) by means of pickling line continuously pickling band;
B) by means of the band that continuous acid-washing is stored with 500 meters to the 3000 meters storage devices of strip length capacity;
C) the first milling step of the band of scheduled volume is performed at least two first rolling machine frames, and is by weight 100 tons are up to 6 meters of coiled material and are continuously wound up on the first spool to 300 tons and/or diameter;
D) predetermined amount of band is performed on the direction opposite with first step at least two first rolling machine frames The second milling step, so as to define rolled bands, and the Part I of rolled bands is wound up at least one volume Two by execution Axle until reaching the predetermined weight limit value or diameter limit value of coiled material, so as to define the first rolled coil;
E) after first rolled coil is formed, by means of the first cutter sweep cutting pass band;
F) by the other winds portions of rolled bands to described at least one second spools until reaching the predetermined of coiled material Weight limit or predetermined diameter limit value, so as to define other rolled coil, formed each described other rolled coil it Afterwards, the cutting of rolled bands is performed by means of the first cutter sweep;
G) by means of bonding machine, the second rolling is exited by what is obtained from the last cutting performed by first cutter sweep The head of the rolled bands of step is welded with the head of the band from the storage device;
H) repeat step b) is to step g), while continuing executing with step a).
The present invention provides and large-scale coiled material (mega is continuously rolled in the first milling step or odd number milling step Coil), so as to obtain the reduction of two or three thickness.
Large-scale coiled material is for example to weld the coiled material of the band for obtaining, the large-scale coiled material weight from least 4 times to 15 times of smaller strip Measure is 100 tons to 300 tons and a diameter of 4m to 6m.
In this first variant of the invention, when the first winding reel positioned at milling train downstream reach predetermined maximum weight or During maximum gauge, the band into milling train is cut, so that milling train is disengaged with pickling line.Preferably, the first milling step it Afterwards, above-mentioned large-scale coiled material is winding on the first spool.
Pickling line continues with band, at the same be stored in increase capacity outlet storage device (500 meters to 3000 meters Strip length, preferably at least 2000 meters of strip length, equivalent to size or weight be equal to large-scale coiled material size or weight it is big The traditional coiled material of about 2 to 3 of about 1/4) in.In first modification of the invention, this storage device bag for increasing capacity Include horizontal storage part, the horizontal storage part at one end include at least movable carriage comprising at least three dummy rolls, and Opposite end includes fixed dummy roll to define the serpentine path of the continuous band of pickling.By movement, movable carriage can be with Increase stored band.The band of pickling is supported and by positioned at the end relative with movable carriage by suitable support roller Slewing rollers skew.
Meanwhile, by overturning rolling direction, milling train performs the second rolling pass reduced with two or three thickness.When When the second winding reel in milling train upstream reaches predetermined weight limit value or predetermined diameter limit value, band is cut and the first coiled material It is removed.Continue this operation, so as to produce the ratio for example with 15kg/mm to 21kg/mm (kilogram every millimeter of bandwidth) Four of weight or five coiled materials.By setting weight limit and diameter limit value, the size of the final coiled material on the second spool and/or Weight is fixed on automatization level.Treat first in two limit values reached by the coiled material on the second spool by means of first Cutter sweep triggering cutting.
When the activity end of final coiled material is prepared, the process is started again at the head of the band being previously cut, and Start new milling step or odd number step.
In first (odd number) passage by the input of milling train insert bonding machine and by from previous rolling can Afterbody for welding together with foregoing head leaves and produces the condition of continuous rolling.
For second (even number) passage, double winding reels or volume are installed in the upstream of milling train by with the cooperation of flying shear cutter The carousel (carousel) of axle can also realize the continuous rolling for second step.
At the end of second step, pickling line and reversable mill couple again, and restart continuously from first step Rolling.
A further advantage is that following facts:By providing the increase capacity between pickling line and milling train Storage device, and by separating two equipment before the second rolling pass, the productivity ratio of the traditional connecting device of limitation Some " bottlenecks " are eliminated, so as to allow to obtain the productivity ratio for improving.
In the second modification of the invention, alternatively being provided between pickling line and reversable mill increases the storage dress of capacity Put, the storage device of the increase capacity includes at least one the 3rd spools, at least one the 3rd spool set size it is coiled around Weight is the coiled material (large-scale coiled material) that 100 tons to 300 tons and diameter are up to 6 meters.It can be advantageous to provide with rotation platform into Two the 3rd spools of one, rotation platform is suitable to after the scheduled time rotate 180 ° around vertical axis, by large-scale volume Material is wound up into two the 3rd spools, thus alternately uses first the 3rd spool as winding from acid Wash the winding reel of the band of line and using second the 3rd spool as the unwinding spool for unwinding band to supply milling train.At this In modification, it is arranged in the bonding machine between pickling line and the first rolling machine frame and only performs pre-welding and welding operation, but do not cut Band is cut so that milling train is disengaged with pickling line.Disengagement in this case is the second cutter sweep by means of rotation platform upstream And realized by means of rotation platform itself.Subclaims describe the preferred embodiments of the invention.
Brief description
By means of accompanying drawing, according to the preferred of the pickling by being combined disclosed in non-limiting example mode and rolling equipment but The detailed description of non-exclusive embodiment, further features and advantages of the present invention will become apparent, in the accompanying drawings:
Fig. 1 depicts the schematic diagram of the first embodiment of equipment of the invention;
Fig. 2 depicts the example of the rolling sequence of first (odd number) step;
Fig. 3 depicts rolling using the second (even number) step of static cutting cutter (static cutting shear) The example of order processed;
Fig. 4 depicts the example of the rolling sequence using second (even number) step of flying shear cutter;
Fig. 5 depicts the modification of the milling train of equipment of the invention;
Fig. 6 a to 6d depict the example using the bonding machine installed in milling train upstream;
Fig. 7 depicts the schematic diagram of the second embodiment of equipment of the invention;
Fig. 8 depicts schematic diagram of double winding and backing offs with system for exiting pickling line and entrance milling train;
Fig. 9 depicts the foregoing pair of job order of winding and backing off system.
Identical mark in accompanying drawing indicates identical element or part.
The detailed description of the preferred embodiment of invention
Referring to figs. 1 to Fig. 9, the continuous acid-washing of combination and the preferred embodiment of reversible cold rolling equipment are depicted.
The equipment of the purpose of the present invention all includes in its all of embodiment:
- pickling line, it is used for continuously pickling band;
The storage device 20,20 ' of-increase capacity, its band for being used to store pickling, the storage device of the increase capacity 20th, 20 ' with 500 meters to the 3000 meters capacity of strip length, and the storage device 20,20 ' of the increase capacity is arranged in the acid Wash the downstream of line;
- reversable cold-rolling machine, its downstream for being arranged in the storage device 20,20 ', with least two first rolling machine frames 19;
- spool 21, its downstream for being arranged in the first rolling machine frame 19, in the first milling step or odd number milling step Wind band afterwards, and be advantageously provided size into winding weight be coiled material that 100 tons to 300 tons and diameter are up to 6 meters;
- bonding machine 2 ', it is arranged between storage device 20,20 ' and the first rolling machine frame 19;
The downstream of-at least one spool 16, its upstream for being arranged in the first rolling machine frame 19 and bonding machine 2 ', for After two milling steps or even number milling step on the direction opposite with first step wind band at least a portion, it is described extremely A few spool 16 is advantageously provided size and is limited until reaching the predetermined weight limit value or predetermined diameter of coiled material around band part in rolls Value, for example, the diameter of the proportion of 15kg/mm to 21kg/mm or about 2000mm to 2100mm;
- the first cutter sweep, for example, cutter 22,23, it is arranged in described at least one second spools 16 and first and rolls Between frame processed 19, first cutter sweep is suitable to reach the described predetermined of coiled material in the band part every time on spool 16 The band of cutting pass when weight limit or predetermined diameter are limited.
Advantageously, bonding machine 2 ' is suitable to exit the second milling step by what is obtained from the cutting performed by the first cutter sweep The head of band of rolling weld together with the head of the band for carrying out self-storing mechanism 20,20 '.
Spool 21 has an increased capacity, and pipe by increase thickness be made or by can support weigh 300 tons or The metal round rod that diameter is up to the weight of 6 meters of large scale coiled material is made.Such spool 21 also sets up size into the rolling phase Between apply 350kN to 500kN, the preferably pulling action of 400kN, to promote the increased thickness at milling train to reduce.
In first embodiment of the invention, bonding machine 2 ' is configured to have been subjected to the first rolling step in the band of scheduled volume Cutting carrys out the band of self-storing mechanism 20 after rapid, so that milling train is disengaged with pickling line.With reference to Fig. 1 and Fig. 6 d, pickling line is successively Including:
- inflow section, it has at least two unwinding spools 1 and bonding machine 2, preferably laser-beam welding machine, the bonding machine 2 The joint that can be rolled can be formed between the band unwind by the spool 1, so as to define continuous band;
- input storage device 3, it is used to store the continuous band and ensures the continuous operation of acid cleaning process;
- oxide skin or oxide disintegrating machine 4, wherein by pulling and around the group of the roller alternating bending with suitable diameter Conjunction is acted, and is crushed the oxide skin(coating) of covering continuous band, so as to promote continuously etch;
- descaling bath 5, such as productivity ratio according to needed for are two to four descaling baths, wherein above-mentioned etch occurs even It is continuous to take;The groove 5 is provided with the accessory system for recycling and heating acid Acidwash solution.
Along whole pickling line, there is provided with guiding system, system and various accessory systems for controlling to pull.
It is alternatively possible to be provided in the downstream of descaling bath 5:
- intermediate storage device 6, wherein storing the continuous band for leaving descaling bath 5 through the pickling after flushing and drying;
- machine 7, the edge of its continuous band for being used to repair pickling, in finishing machine 7 in order to change bandwidth or more tool changing Piece and in the case of stopping, the intermediate storage device 6 plays the function of avoiding acid cleaning process from stopping.
Advantageously, the equipment in first embodiment of the invention descaling bath 5 positive downstream or finishing machine 7 just Downstream provides the storage device 20 for increasing capacity, and the storage device 20 of the increase capacity is used as storage in the exit of pickling line Device, the storage device 20 of the increase capacity sets size into the continuous band of the pickling for receiving 500 meters to 3000 meters, preferably The continuous band of at least 2000 meters of pickling.
The storage device 20 for increasing capacity includes level tank, and the level tank includes at least one at one end Movable carriage, the movable carriage includes at least three dummy rolls, and includes fixed dummy roll so as to boundary in opposite end Determine the serpentine path of the continuous band of pickling.By movement, movable carriage can increase the band of storage.In the increase capacity Storage device 20 downstream, set gradually:
- for control pickling continuous band pulling and centering equipment 9, the equipment 9 set size into obtain 250kN extremely The pulling action of 500kN, preferably 400kN;
- the bonding machine 2 ', it is preferable that laser-beam welding machine;
- at least one spool 16, it is the band part of 15kg/mm to 21kg/mm that it is advantageously configured as winding proportion Or diameter is up to the coiled material of 2000mm to 2100mm.
- cutting cutter 22,23;
- at least two four-roller type (four-high type) or reversible first rolling machine frame 19 of six-roll type;
- spool 21, it is the coiled material that 100 tons to 300 tons and diameter are up to 6 meters that it is advantageously configured to winding weight.
In favourable modification, two the first rolling machine frames 19 are only existed.Therefore, two milling steps are performed, it is a total of Four reductions of thickness.
The accessory system for cooling and lubrication belt and the other auxiliary for monitoring the operation of rolling are provided along milling train System.
The operation (Fig. 1 to Fig. 6 d) of first embodiment of the invention is described below.
The unwinding spool 1 of inflow section unwinds respective band, and these bands are soldered to each other so as to define by means of bonding machine 2 Continuous band.In order to ensure the continuous operation of acid cleaning process, continuous band is stored in input storage device 3.Moved back from storage device 3 Go out, the continuous band of nitride layer covering be still oxidized through oxide skin disintegrating machine 4, by pulling and enclosing at oxide skin disintegrating machine 4 Around the combinative movement of the roller alternating bending with suitable diameter, crushed oxide skin(coating), so as to promote to connect in descaling bath 5 The etch of continuous ground.Then continuous band passes through descaling bath 5, and is rinsed afterwards and dries.
When being provided, the continuous band of pickling enters intermediate storage device 6, and then passes through edge trimming machine 7.
The continuous band of pickling therefore is stored in the continuous band with pickling subsequently into the storage device 20 for increasing capacity Dummy roll circuitous path in, for example, the serpentine path schematically shown in such as Fig. 1.
Then the continuous band of pickling is somebody's turn to do through the equipment 9 for controlling pulling action and centering, and through bonding machine 2 ' For controlling pulling action and the equipment 9 of centering input system is demarcated with milling train.
If setting about 30 meters of guiding long bands 40 on winding reel 21, can advantageously be existed by means of bonding machine 2 ' It is described to guide with joint 26 is provided between 40 and the head 41 (Fig. 6 a) of the continuous band of pickling, so as to obtain when band is because of winding reel 21 and the joint 26 is fed through the possibility (Fig. 6 a to 6d) of two reversible machine frame rolling mills 19 when pulled.By using weldering 2 ' the execution accurate cuttings that pick make the head 41 of band carry out weld preparation.Before welding is performed, also by using bonding machine 2 ' Perform accurate cutting and make guiding ready with 40 end.
During first (odd number) milling step, the first frame 19 continuously rolls and for example belongs to foregoing continuous band and (have Four welding points, guide band welding point take into account) at least four bands being welded to one another, until on spool 21 Realize so-called large-scale coiled material, i.e. weight is the coiled material that 100 tons to 300 tons and diameter are up to 6 meters.Now, bonding machine 2 ' is cut Cut the 4th band and the joint of the 5th band for connecting foregoing continuous band.Once reach 300 tons weight limit or 6 meters of coiled material it is straight Footpath limit value, specific sensor sends the command signal for performing above-mentioned cutting to soldering apparatus 2 '.
The quantity of the welding initial tape needed for manufacturing foregoing large-scale coiled material can be based on the length of initial tape and change.
During first milling step, the storage of the increase capacity of its maximum storage capacity is nearly at when rolling and starting Cryopreservation device 20 is cleared due to the speed difference between milling train and pickling line.
The afterbody of the continuous band of the pickling cut by bonding machine 2 ' is fed on winding reel 16 (Fig. 3 a) to be rolled up with Second reversible (even number) milling step for the band being wound on spool 21.
When the of proportion of the winding of spool 16 with 15kg/mm to 21kg/mm or diameter with 2000mm to 2100mm During one rolled coil, milling train stops, and specific sensor sends command signal, the static cutting scissors to static state cutting cutter 22 The band that machine 22 is cut and wound on spool 16 is cut, and the first rolled coil is unloaded from spool 16.Exited from the first frame 19 The head of the band obtained from static state cutting is fed on spool 16, and restarts the second milling step with spool 16 Upper the second rolled coil for obtaining the proportion with 15kg/mm to 21kg/mm or the diameter with 2000mm to 2100mm.Milling train Stop again, static state cutting cutter 22 cuts the band being just winding on spool 16, and the second rolled coil is from spool 16 Unload.These operations are repeated, to the last second milling step of rolled coil (for example, Volume Four material), that is, work as fixation To spool 21 guiding band will enter the first rolling machine frame 19 when.Rolling stops, and the first frame 19 is opened, static cutting scissors Cut the cutting belt again of machine 22, and the proportion with 15kg/mm to 21kg/mm or the diameter with 2000mm to 2100mm institute Last rolled coil is stated to be unloaded from spool 16, at the same guide band head reach bonding machine 2 ', with previously by bonding machine The head of the continuous band of the pickling of 2 ' cuttings forms the welding point that can be rolled.Once complete the welding, the circulation again with First (odd number) milling step and new large-scale coiled material is formed on spool 21 start.Welded by being inserted in the input of milling train Machine 2 ' and will be from previous rolling, the head of the continuous band of pickling that can be used for and previously cut by bonding machine 2 ' be welded on The afterbody of band together is left, and the condition of continuous rolling is produced in the milling step of odd number first.
During milling step, the storage device 20 for increasing capacity is filled by the continuous band of the pickling exited from pickling line. Advantageously, the speed of pickling line is adjusted, the time of storage device 20 is filled in completion and milling train completes the shape on spool 16 to make Circulation time into the rolling coiled material is substantially equal.
In order to also obtain the condition of continuous rolling in second or even number milling step, a kind of modification is provided and cut using flying shear Cut machine (flying cutting shear) 23 and replace static cutting cutter 22, and use two-fold axle or the disk of spool 16 Conveyer belt 24 replaces single spool 16 (Fig. 4).Flying shear cutter 23 is suitable to the speed cutting pass band of 50mpm to 500mpm. Carousel 24 generally has two spools 16, and two spools 16 are diametrically opposed to each other and are hinged on a rotating drum, Two spools 16 alternately wind rolled bands:When in spool winds final coiled material, another spool unloads previously volume Around final coiled material.
In a second embodiment of the present invention, as shown in Fig. 7 to Fig. 9, the storage device 20 ' of capacity is increased alternatively Spool 28 including at least other increase capacity, the spool 28 of the increase capacity set size into winding weight be 100 tons extremely 300 tons and diameter are up to 6 meters of coiled material (large-scale coiled material).Advantageously, there is provided the end or relative with rotation platform 27 (Fig. 8) Two integral spools 28,28 ' of other increase capacity of side, rotation platform 27 is suitable to after the scheduled time around vertical Axis rotates 180 °, in the scheduled time medium-and-large-sized coiled material roll in two spools 28,28 ', thus alternatively, First spool 28 is used as the spool of the continuous band for winding the pickling from pickling line, and the second spool 28 ' is as being used for The spool of the continuous band of the pickling of unwinding supply milling train.There is provided the second cutter sweep, for example, other cutter (does not show Go out), its upstream for being arranged in rotation platform 27 and be configured to once large-scale coiled material be winding to two spools 28,28 ' In one on then cut the band of pickling.Also in this case, once reach 300 tons of coiled material weight limit or 6 meters Diameter limit value, specific sensor also sends command signal to the second cutter sweep.After the cutting, rotation platform 27 rotates 180°。
Serpentine path 8 (Fig. 7) can be arranged on the upstream of second cutter sweep, and serpentine path 8 has pickling The dummy roll 8 ' of continuous band, the first purpose of the dummy roll 8 ' is stored by acid when the winding reel 28 for increasing capacity stops Wash the band of line treatment.The same parts (that is, all parts for being indicated by numeral 1,2,3,4,5,6 and 7) of the equipment in Fig. 1 are set In the upstream of the web path 8.
The rotation platform 27 for defining the dual system for winding/unwinding band can be by means of such as frame system (rack System) activate.The rotation of rotation platform 27 is controlled by electro-motor or hydraulic motor 32, and electro-motor or hydraulic motor 32 are permitted Permitted to realize 180 ° of rotation.On the opposite side of the rotation platform 27, the spool 28,28 ' for accordingly increasing capacity is installed, The spool 28,28 ' of the increase capacity is suitable to that winding/unwinding weight is 100 tons to 300 tons and diameter is of about 6 meters large-scale Coiled material.
The Rotation Controllers 31,30 and 31 ', 30 ' of corresponding spool 28,28 ' is independent of each other, independently to control The unwinding rotation of the band of the winding rotation and the pickling of the first rolling machine frame 19 towards reversable cold-rolling machine of the band from pickling line.
During 180 ° of rotations of rotation platform 27, Rotation Controllers 31,30 and 31 ', 30 ' can by the corresponding of retraction Shift joint 29,29 ' is disengaged with corresponding spool 28,28 '.
The axial movement of the corresponding heart axle 34,34 ' by being controlled by corresponding hydraulic cylinder 33,33 ', is wound up into spool 28th, the band on 28 ' and from the unwinding of spool 28,28 ' keeps alignment and placed in the middle.
In the downstream of spool 28,28 ', and therefore provide (Fig. 7) successively in the downstream of rotation platform 27:
- bonding machine 2 ', it is preferable that laser-beam welding machine;
- at least one spool 16, its band part for being advantageously configured as proportion of the winding with 15kg/mm to 21kg/mm Or the coiled material with the up to diameter of 2000mm to 2100mm.
- cutting cutter 22;
- at least two four-roller type or reversible first rolling machine frame 19 of six-roll type;
The spool 21 of-increase capacity, it is advantageously configured to winding weight for 100 tons to 300 tons and diameter is up to 6 meters Coiled material.
In favourable modification, two the first rolling machine frames 19 are only existed.Therefore, two milling steps are performed, is had altogether There are four reductions of thickness.
The accessory system for cooling and lubrication belt is provided along milling train, and for monitoring the other auxiliary of the operation of rolling System.
The operation (Fig. 7 to Fig. 9) of second embodiment of the invention is described below.
The unwinding spool 1 of inflow section unwinds respective band, the respective band by means of bonding machine 2 be soldered to each other, from And define continuous band.In order to ensure the continuous operation of acid cleaning process, continuous band is stored in input storage device 3.From storage Device 3 is exited, the continuous band of nitride layer covering is still oxidized through oxide skin disintegrating machine 4, by drawing at oxide skin disintegrating machine 4 Move and around the combinative movement of the roller alternating bending with suitable diameter, crushed oxide skin(coating), so as to promote in pickling Continuously etch in groove 5.Then continuous band passes through descaling bath 5, and is rinsed afterwards and dries.
When being provided, the continuous band of pickling enters intermediate storage device 6, and then passes through edge trimming machine 7.
The continuous band of pickling then for example, by, on the spool 28 ' of the increase capacity of rotation platform 27 (Fig. 8) and Into the storage device 20 ' for increasing capacity.
Fig. 9 schematically shows the job order in the working condition of rotation platform 27.In the first step (Fig. 9 a), First spool 28 starts to wind a band for the pickling of large-scale coiled material, and the second spool 28 ' starts to make the another of previous winding Individual large-scale coiled material is unwind to start the first milling step towards the first rolling machine frame 19.
In the second step (Fig. 9 b), when reversable mill performs the second milling step and the second spool 28 ' is empty, First spool 28 completes the large-scale coiled material of the band of winding pickling, interrupts winding, and the band of pickling is being revolved by means of the second cutter sweep The upstream for turning platform 27 is cut, and rotation platform 27 starts rotation and taken to for being rolled towards first with by first spool 28 In the position of the band of the unwinding pickling of frame processed 19.
In third step (Fig. 9 c), when the first spool 28 is in unwinding position, band unwinds simultaneously from the first spool 28 And the supply near bonding machine 2 ' or welding position are brought to, while the second spool 28 ' starts to wind the new big of the band of pickling Type coiled material.
Perform what new large-scale coiled material of the accurate cutting preparation from spool 28 or spool 28 ' unwind by with bonding machine 2 ' The head of band, to prepare continuously to weld.
Assuming that about 30 meters of guiding bands long are reserved on winding reel 21, then advantageously can be by means of bonding machine 2 ' Joint is formed between the head of guiding band and the band of pickling from the first spool 28, so as to obtain when band is because of outlet winding volume Axle 21 and the joint is fed through having the possibilities of the reversable mill of two the first frames 19 when pulled.
Before welding is performed, also perform accurate cutting by using bonding machine 2 ' to prepare the end of guiding band.
During first (odd number) milling step, the first frame 19 continuously rolls the band from the unwinding of the first spool 28, directly So-called large-scale coiled material is obtained again on the spool 21 for increasing capacity.
During first milling step, the large-scale coiled material increased on the unwinding spool 28 of capacity is unwind completely, meanwhile, Another spool 28 ' winds new large-scale coiled material in the position of the band of winding pickling.
The afterbody of the continuous band of the pickling for rolling and being wound up into again on spool 21 is fed on winding reel 16, so that Start the second reversible (even number) milling step (Fig. 7).
When the of proportion of the winding of spool 16 with 15kg/mm to 21kg/mm or diameter with 2000mm to 2100mm During one rolled coil, milling train stops, and specific sensor sends command signal, static state cutting shearing to static state cutting cutter 22 Machine 22 cuts the band being just winding on spool 16, and the first rolled coil is unloaded from spool 16.From the first rolling machine frame 19 The head of the band of the acquisition exited is fed on spool 16, and restarts the second milling step with the acquisition on spool 16 Second rolled coil of the proportion with 15kg/mm to 21kg/mm or the diameter with 2000mm to 2100mm.Milling train stops again Only, static cutting cutter 22 cuts the band being just winding on spool 16, and the second rolled coil is unloaded from spool 16.Weight Multiple these are operated, to the last second milling step of rolled coil (for example, Volume Four material), i.e., when guiding band will enter When entering the first rolling machine frame 19.Rolling stops, and the first rolling machine frame 19 is opened, and static state cuts the cutting belt again of cutter 22, And last rolling volume described in the proportion with 15kg/mm to 21kg/mm or the diameter with 2000mm to 2100mm Material is unloaded from spool 16.
Meanwhile, once completing the winding of large-scale coiled material on the winding reel 28 ' for increasing capacity, then interrupt winding, pickling Band by means of the second cutter sweep rotation platform 27 upstream be cut, and the rotation platform 27 rotate 180 °, from And take towards in the unwinding position of reversable mill spool 28 ' to, and spool 28 is taken to for winding from pickling line In the position of band.
The head of the band of the new large-scale coiled material unwinding from spool 28 ' is supplied to until reaching welding in known manner Machine 2 ', and be produced to prepare continuously to weld by using the accurate cutting of the execution of bonding machine 2 '.Before welding is performed, Accurate cutting is performed by using identical bonding machine 2 ' to prepare the end of guiding band.
Once completing this welding between the head of guiding band and the band of new large-scale coiled material, then circulate (strange with first Number) milling step and the mode of large-scale coiled material is continuously formed on spool 21 starts again at.It is inserted in by by bonding machine 2 ' The input of milling train and by it is from previous rolling, can be used for the band welded together with the head of the continuous band of continuous acid-washing Afterbody leave, in first or odd number milling step produce continuous rolling condition.
In order to obtain the condition of continuous rolling in second or even number milling step, a kind of modification is provided and sheared using flying shear Machine 23 replaces static cutting cutter 22, and using two-fold axle or spool carousel 24 replace single spool 16 (with The mode of one in similar to Fig. 4).Flying shear cutter 23 is suitable to the speed cutting pass band of 50mpm to 500mpm.Disk Conveyer belt 24 generally has two spools 16, and two spools 16 are diametrically opposed to each other and are hinged on a rotating drum, two Spool 16 alternately winds rolled bands:When in spool winds final coiled material, another spool unloads previous winding Final coiled material.
In above-mentioned two embodiment, other rolling machine frame 25 can be provided, the other rolling machine frame 25 is arranged The upstream of at least two first rolling machine frames 19 and be configured in odd number milling step open and even number roll walk Closed in rapid.Therefore, two milling steps are performed, altogether with five reductions of thickness.Advantageously, the other rolling machine frame 25 are provided with the working roll with the surface roughness bigger than the surface roughness of two working rolls of the first rolling machine frame 19.Should Modification allows to obtain the rolled surface with controlled-roughness in last milling step.Preferably, rolling machine frame 25 will Cooled down with dedicated system in the second milling step and last milling step, to obtain more preferable surface cleaning.

Claims (15)

1. a kind of pickling and rolling equipment for pickling and the combination of metal band rolling, including:
- pickling line, it is used for continuously pickling band;
- storage device (20,20 '), its band for being used to store pickling, the storage device (20,20 ') is arranged in the pickling line Downstream;
- reversable cold-rolling machine, it has at least two first rolling machine frames (19), and the reversable cold-rolling machine is arranged in the storage dress Put the downstream of (20,20 ');
- the first spool (21), its downstream for being arranged in described at least two first rolling machine frames (19), first spool (21) For winding band after the first milling step;
- at least one second spool (16), its upstream for being arranged in described at least two first rolling machine frames (19), it is described at least One the second spool (16) on the direction opposite with the first step after the second milling step for winding band extremely A few part, described at least one second spools (16) set size and are limited until reaching the predetermined weight of coiled material around band part in rolls Value or predetermined diameter limit value;
- the first cutter sweep, it is arranged in described at least one second spools (16) and at least two first rolling machine frame (19) between, first cutter sweep is suitable to be reached whenever the band part on described at least one second spools (16) Cutting pass band when the predetermined weight limit value of coiled material or the predetermined diameter limit value;
Characterized in that,
The storage device (20,20 ') for storing the band of the pickling has 500 meters to the 3000 meters capacity of strip length,
First spool (21) sets size into winding weight to be 100 tons be up to 300 tons and/or diameter 6 meters of coiled material,
- bonding machine (2 ') is arranged between the storage device (20,20 ') and at least two first rolling machine frame (19),
Described at least one second spools (16) are arranged in the downstream of the bonding machine (2),
Also, the bonding machine (2 ') is suitable to exit described second by what is obtained from the cutting performed by first cutter sweep The head of the rolled bands of milling step is welded with the head of the band from the storage device (20,20 ').
2. equipment according to claim 1, wherein, the bonding machine (2 ') is configured to have been subjected to institute in the band of scheduled volume State after the first milling step, cutting comes from the band of the storage device (20), so that the milling train is disengaged with the pickling line.
3. equipment according to claim 1, wherein, the storage device (20 ') includes at least one the 3rd spools (28), 3rd spool (28) sets size into winding weight to be 100 tons be up to 300 tons and/or diameter 6 meters of coiled material.
4. equipment according to claim 3, wherein, there is provided two the 3rd spools (28,28 '), described two volumes three Axle (28,28 ') is integral with the opposite end of the rotation platform (27) for being suitable to be rotated around vertical axis, thus alternately using the One the 3rd spool (28) is used as winding the spool of the band from the pickling line and using second the 3rd spool (28 ') As the spool of the band for unwinding the supply milling train.
5. equipment according to claim 4, wherein, there is provided be arranged in the upstream of the rotation platform (27) second cuts Cut device, once second cutter sweep be configured to weight be 100 tons of coiled materials for being up to 6 meters to 300 tons and/or diameter When being wound up into described two 3rd spools (28,28 '), the band of pickling is cut.
6. equipment according to any one of the preceding claims, wherein, there is provided at least one other rolling machine frame (25), the other rolling machine frame (25) is arranged in the upstream of described at least two first rolling machine frames (19) and is configured to Opened in first milling step and closed in second milling step, the other rolling machine frame (25) is equipped with There is working roll, the working roll has the big surface of the surface roughness of the working roll than described two first rolling machine frames (19) Roughness.
7. equipment according to any one of the preceding claims, wherein, there is provided it is fixed to first spool (21) Guiding was further adapted for guiding band (40) welding before first milling step with (40), the thus bonding machine (2 ') To the head (41) of the first band from the storage device (20,20 ').
8. equipment according to any one of the preceding claims, wherein, first cutter sweep is static cutting shearing Machine (22) or flying shear cutter (23).
9. equipment according to claim 8, wherein, in the case of flying shear cutter, there is provided double second spools (16) or The carousel (24) of the second spool (16) is for performing the even number step of continuous rolling.
10. a kind of for pickling and the pickling of metal band rolling and rolling mill practice, it is set by means of according to claim 1 Standby, the pickling and rolling mill practice are comprised the following steps:
A) by means of the pickling line continuously pickling band;
B) storage device (20,20 ') by means of the capacity of the strip length with 500 meters to 3000 meters stores pickling Band;
C) the first milling step of the band of scheduled volume is performed in described at least two first rolling machine frames (19), and by weight It is up to 6 meters of coiled material and is continuously wound up on first spool (21) for 100 ton to 300 tons and/or diameter;
D) performed on the direction opposite with the first step in described at least two first rolling machine frames (19) described pre- Second milling step of quantitative band, so as to define rolled bands, and the Part I of rolled bands is wound up at least one by execution Until reaching the predetermined weight limit value or predetermined diameter limit value of coiled material on individual second spool (16), so as to define the first rolling volume Material;
E) after first rolled coil is formed, the rolled bands are cut by means of first cutter sweep;
F) by the other winds portions of rolled bands to described at least one second spools (16) until reaching the predetermined of coiled material Weight limit or predetermined diameter limit value, to define other rolled coil, after each described other rolled coil is formed, The cutting of the rolled bands is performed by means of first cutter sweep;
G) by means of the bonding machine (2 '), institute is exited by what is obtained from the last cutting performed by first cutter sweep The head for stating the rolled bands of the second milling step is welded with the head of the band from the storage device (20,20 ');
H) repeat step b) is to step g), while continuing executing with step a).
11. techniques according to claim 10, wherein, provided between step c) and step d) by means of the bonding machine The cutting of (2 ') to the band of the pickling, so that the milling train is disengaged with the pickling line.
12. techniques according to claim 11, wherein, the speed of the pickling line is adjusted, with so that fully taking up described The time of storage device (20) and the milling train complete to form following for rolled coil on described at least one second spools (16) The ring time is equal.
13. techniques according to claim 10, wherein, once weight is 100 tons is up to 6 meters to 300 tons and/or diameter Coiled material has been winding on the storage device (20 '), then the cutting of band, the storage are provided in the upstream of rotation platform (27) Cryopreservation device (20 ') includes two threeth spools (28,28 ') integral with the opposite end of the rotation platform (27).
14. techniques according to claim 13, wherein, weight be 100 tons 6 meters are up to 300 tons and/or diameter After one coiled material is wound up on the spool (28 ') in described two 3rd spools (28,28 '), rotation platform (27) rotation 180 °, so that another spool (28) in described two 3rd spools (28,28 ') as being for winding band to obtain weight 100 tons of spools of the second coiled material that 6 meters are up to 300 tons and/or diameter, and spool (28 ') is used as unwinding described first Coiled material to supply the spool of the milling train, etc..
15. technique according to any one of claim 10 to 14, wherein, there is provided guiding band (40), the guiding band (40) be fixed on first spool (21), with before the first step c) by means of the bonding machine (2 ') described Welding point is produced between first head (41) of the band of guiding band (40) and the pickling of the arrival milling train;And wherein, in institute Before stating step g), when the guiding band will enter the milling train, at least two rolling machine frame (19) is opened, and And the head of the rolled bands obtained from the last cutting performed by first cutter sweep is brought to the bonding machine (2 ') Near.
CN201580054475.1A 2014-10-10 2015-10-09 Combined pickling and rolling equipment for pickling and metal band rolling Active CN106794497B (en)

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KR20170058998A (en) 2017-05-29
ES2665174T3 (en) 2018-04-24
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RU2664075C1 (en) 2018-08-14
JP6377265B2 (en) 2018-08-22

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