CN106787496A - A kind of production technology of rotor for electromotor set - Google Patents
A kind of production technology of rotor for electromotor set Download PDFInfo
- Publication number
- CN106787496A CN106787496A CN201611237942.7A CN201611237942A CN106787496A CN 106787496 A CN106787496 A CN 106787496A CN 201611237942 A CN201611237942 A CN 201611237942A CN 106787496 A CN106787496 A CN 106787496A
- Authority
- CN
- China
- Prior art keywords
- rotor
- production technology
- integer
- punching
- rotor set
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Abstract
The invention discloses a kind of production technology of rotor for electromotor set, comprise the following steps:Blanking stretches punching integer trimming, wherein, stretch through punching press completion, and complete at least through two steps, during supply drawing oil, the oil supply time is not less than 5s, and drawing velocity is 400 ~ 500mm/s.By stretching progressively, the speed of rational punching press using drawing oil and when controlling the oil supply time and stretching, so that the thickness of rotor set is controlled effectively, 0.3mm or so can be reduced to, it is effective to reduce noise, vibrations and the energy waste brought because rotor set rotary inertia is larger, more have practical value.
Description
Technical field
The present invention relates to a kind of production technology of rotor for electromotor set, belong to field of motor manufacturing.
Background technology
Fixed part is called stator in motor, and the static main pole of paired DC excitation has been installed thereon;And
Rotating part installs armature winding thereon armature core, and induced electromotive force is produced after energization, and electricity is produced after serving as rotating excitation field
Magnetic torque carries out energy conversion, and in general, often structure is complex for rotor, except performance requirement strictly in addition to, magnetic pole should pole
To be firmly fixed to the outside of rotating shaft.
Although the structure of current rotor set is relatively simple, because motor speed is higher, its relative dimensions can be directly influenced
The performance of motor.The thickness of the rotor set for being produced at present is larger, generally 05 ~ 0.8mm, in same error range
Interior, thickness is bigger, and the rotary inertia brought during rotation is bigger, can cause unnecessary noise and vibrations, and rotor set
Quality is bigger, and the energy for driving it to be wasted when rotating is more.
In view of the defect that the production technology of above-mentioned existing rotor set is present, the present inventor is based on being engaged in such product engineering
Using abundant for many years practical experience and professional knowledge, and coordinate the utilization of scientific principle, be actively subject to research and innovation, to found one
The production technology of rotor for electromotor set is planted, it is had more practicality.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of production technology of rotor for electromotor set, including blanking-drawing
- the operation such as punching-integer-trimming is stretched, by stretching progressively, rational using drawing oil and when controlling the oil supply time and stretching
The speed of punching press so that the thickness of rotor set is controlled effectively, it is possible to decrease arrive 0.3mm or so, effectively reduces because turning
Sub-set quality is larger and brings noise, vibrations and energy waste.
The technical scheme is that:A kind of production technology of rotor for electromotor set, comprises the following steps:
Blanking-stretching-punching-integer-trimming,
Wherein, stretch through punching press completion, and at least through two steps complete, during supply drawing oil, the oil supply time is not less than
5s, drawing velocity is 400 ~ 500mm/s.
Further, just integer is carried out after the completion of stretching, so as to ensure the circularity requirement of rotor set.
Further, just integer is completed by least two steps.
Further, the punching press time of punching is 0.3 ~ 0.5s.
Further, after the completion of trimming, inspection mistake is carried out, project includes that the top surface of rotor set is vertical with side by mistake for inspection
Degree, the circularity of the rotor set, punching edge is high through the degree of crook after integer, rotor set wall thickness and rotor set
Degree.
After employing above-mentioned technical proposal, the present invention has following beneficial effect:
1st, by stretching progressively, the speed of rational punching press using drawing oil and when controlling oil supply time and stretching so that turn
The thickness of sub-set is controlled effectively, it is possible to decrease arrive 0.3mm or so, effectively reduces and is brought because rotor set quality is larger
Noise, vibrations and energy waste;
2nd, by first integer, product quality is controlled in the process, reduce because of the percent defective that error accumulation is brought, multistep fine setting
First integer so that the circularity of product is higher, can effectively reduce the rotary inertia during rotor is enclosed within rotation process;
3rd, the punching press time of punching is controlled, the quality of bore edges can be improved, reduce burr.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
The accompanying drawing to be used needed for having technology description is briefly described, it is therefore apparent that drawings in the following description are only this hair
Some embodiments described in bright, for those of ordinary skill in the art, on the premise of not paying creative work, also
Other accompanying drawings can be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of rotor set;
Fig. 2 is the schematic diagram after the completion of rotor set punching.
Specific embodiment
In order that those skilled in the art more fully understand the technical scheme in the present invention, below in conjunction with of the invention real
The accompanying drawing in example is applied, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described implementation
Example is only a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, this area is common
The every other embodiment that technical staff is obtained under the premise of creative work is not made, should all belong to protection of the present invention
Scope.
A kind of production technology of rotor for electromotor set, comprises the following steps:Blanking-stretching-punching-integer-trimming, its
In, stretch through punching press completion, and complete at least through two steps, during supply stretch oil, wherein, the proportioning of drawing oil and pure water
It is 1:2, lubricant effect is uniform, and the oil supply time is 5s, and drawing velocity is 409mm/s, and just integer is carried out after the completion of drawing process, right
The circularity of rotor set is strictly controlled, so as to effectively avoid the excessive rotary inertia of the generation in rotation process, is reduced
Vibrations and noise, wherein just integer process is completed by two steps, the just integer operation of each step is finely adjusted to shape, effectively drops
The low percent defective brought by error accumulation.
In order to ensure that rotor covers the smoothness at edge, the punching press time for setting punch process is 0.5s, is after the completion of punching
Facilitate follow-up integer and trimming, switching process can be arranged as required to.
The main purpose of integer process is that the edge that will be bent after the completion of punching is repaiied directly by the form of punching press, therefore should
Process can be repeated several times to be carried out, so as to ensure the effect of integer.After the completion of trimming process, inspection mistake is carried out, project includes turning by mistake for inspection
The top surface of sub-set and the perpendicularity of side, the circularity of rotor set, punching edge are thick through the degree of crook after integer, rotor set wall
Degree and rotor cover height.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or uses the present invention.
Various modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The scope most wide for causing.
Claims (5)
1. the production technology that a kind of rotor for electromotor covers, it is characterised in that comprise the following steps:
Blanking-stretching-punching-integer-trimming,
Wherein, it is described stretch through punching press completion, and at least through two steps complete, during supply drawing oil, the oil supply time is not
Less than 5s, drawing velocity is 400 ~ 500mm/s.
2. the production technology that rotor for electromotor according to claim 1 covers, it is characterised in that:Carried out after the completion of the stretching
First integer, so as to ensure the circularity requirement of the rotor set.
3. the production technology that rotor for electromotor according to claim 2 covers, it is characterised in that:The just integer is by least
Two steps are completed.
4. the production technology that rotor for electromotor according to claim 1 covers, it is characterised in that:The punching press time of the punching
It is 0.3 ~ 0.5s.
5. the production technology that rotor for electromotor according to claim 1 covers, it is characterised in that:After the completion of the trimming, enter
Row inspection is missed, and project includes the top surface of rotor set and the perpendicularity of side, the circularity of the rotor set, punching side by mistake for the inspection
Edge is through the degree of crook after integer, rotor set wall thickness and rotor set height.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611237942.7A CN106787496A (en) | 2016-12-28 | 2016-12-28 | A kind of production technology of rotor for electromotor set |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611237942.7A CN106787496A (en) | 2016-12-28 | 2016-12-28 | A kind of production technology of rotor for electromotor set |
Publications (1)
Publication Number | Publication Date |
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CN106787496A true CN106787496A (en) | 2017-05-31 |
Family
ID=58923009
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201611237942.7A Pending CN106787496A (en) | 2016-12-28 | 2016-12-28 | A kind of production technology of rotor for electromotor set |
Country Status (1)
Country | Link |
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CN (1) | CN106787496A (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101049664A (en) * | 2006-04-06 | 2007-10-10 | 上海新沪电机厂有限公司 | Drawing technique for manufacturing sheath |
CN101585063A (en) * | 2009-06-19 | 2009-11-25 | 嘉兴优佳金属制品有限公司 | Continuous punching stretch forming technique |
CN104707902A (en) * | 2015-02-02 | 2015-06-17 | 天津市东方标准件有限公司 | Stamping technology for motor shell for automobile |
-
2016
- 2016-12-28 CN CN201611237942.7A patent/CN106787496A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101049664A (en) * | 2006-04-06 | 2007-10-10 | 上海新沪电机厂有限公司 | Drawing technique for manufacturing sheath |
CN101585063A (en) * | 2009-06-19 | 2009-11-25 | 嘉兴优佳金属制品有限公司 | Continuous punching stretch forming technique |
CN104707902A (en) * | 2015-02-02 | 2015-06-17 | 天津市东方标准件有限公司 | Stamping technology for motor shell for automobile |
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Application publication date: 20170531 |
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RJ01 | Rejection of invention patent application after publication |