CN106766928B - Intermediate frequency furnace lining repairing method - Google Patents
Intermediate frequency furnace lining repairing method Download PDFInfo
- Publication number
- CN106766928B CN106766928B CN201611158197.7A CN201611158197A CN106766928B CN 106766928 B CN106766928 B CN 106766928B CN 201611158197 A CN201611158197 A CN 201611158197A CN 106766928 B CN106766928 B CN 106766928B
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- CN
- China
- Prior art keywords
- repairing
- die assembly
- furnace lining
- intermediate frequency
- adjusting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1694—Breaking away the lining or removing parts thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D2001/1605—Repairing linings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention discloses a kind of intermediate frequency furnace lining repairing methods, are related to steelmaking equipment maintenance technique field, provide a kind of saving patching material and repair mold and are put into and exit easy intermediate frequency furnace lining repairing method.This method comprises the following steps: A, removing damage furnace lining, reservation does not damage furnace lining, then clears up furnace interior;B, repairing mold is put into intermediate frequency furnace, repairing mold includes the first die assembly and the second die assembly;First die assembly and the second die assembly include two side plates, a connection bar assembly and two adjusting bar assemblies;It connects bar assembly and connects two side plates, the distance of two side plates can be adjusted by adjusting bar assembly.Four side plates form circular repairing mold side plate;The space between furnace lining and mold side plate is not damaged as repairing space;C, patching material is added in repairing space, material to be repaired repairs mold with dismounting after furnace lining is combined is not damaged.Present invention can apply in lining repairing.
Description
Technical field
The present invention relates to steelmaking equipment maintenance technique field more particularly to a kind of intermediate frequency furnace lining repairing methods.
Background technique
Intermediate frequency furnace is mainly used for the fusing or smelting of steel and ferroalloy, and the part for containing molten metal is referred to as furnace
Lining, furnace lining mainly use refractory material to be manufactured.For intermediate frequency furnace in metal smelting, furnace lining will bear high-temperature liquid metal
It is sintered, corrodes, washes away equivalent damage, cannot be reused after the damage by the regular period, need to repair furnace lining.
Repairing furnace lining now is usually all to be further continued for after furnace lining is all removed the new furnace lining of remanufacturing using so that institute
Need patching material very much, higher cost.In addition, being usually to be put into repairing mold in intermediate frequency furnace when repairing furnace lining, then
Patching material is added between repairing mold and intermediate frequency furnace, material to be repaired is sintered to repair and be completed.Existing repairing
Mold is not to be adjustable or deform, therefore outer diameter is big, lifts and is put into and to exit intermediate frequency furnace more difficult.
Summary of the invention
Appearance is put into and exited the technical problem to be solved by the present invention is providing a kind of saving patching material and repairing mold
Easy intermediate frequency furnace lining repairing method.
In order to solve the above problem the technical solution adopted is that: intermediate frequency furnace lining repairing method includes the following steps:
A, the damage furnace lining of intermediate frequency furnace is removed, reservation does not damage furnace lining, then carries out to intermediate frequency furnace inside clear
Reason;
B, repairing mold is put into intermediate frequency furnace, repairing mold includes the first die assembly and the second die assembly;
First die assembly and the second die assembly include two side plates, a connection bar assembly and two adjusting rod groups
Part;Side plate shape is arc, and two side plates are oppositely arranged;Connection bar assembly and adjusting bar assembly are arranged in the same direction and in two side plates
Between, it connects bar assembly and two adjusting bar assemblies is set gradually from top to bottom;Connecting bar assembly includes connection rod set and two
Connecting rod, two connecting rods are connect with two side plates respectively, and two connecting rods are inserted into connection rod set from both sides and are axially movable,
Connecting rod, which is put on, is connected with lifting lug and Top fastening screw, and Top fastening screw holds out against connecting rod;Adjusting bar assembly includes adjusting rod set and two
A adjusting rod, two adjusting rods are connect with two side plates respectively, and two adjusting rods pass through rotation direction with the both ends for adjusting rod set respectively
Opposite threaded connection, adjusting rod, which is put on, is provided with rotational structure, and two adjusting rod sets are connected by chain drive structure so that two
A adjusting rod set being capable of synchronous rotary;The connection bar assembly and adjusting bar assembly of first die assembly are located at the lower part of side plate;The
The connection bar assembly and adjusting bar assembly of two molds component are located at the top of side plate;Two side plates of the first die assembly and second
Two side plates of die assembly form circular repairing mold side plate;
The space between furnace lining and mold side plate is not damaged as repairing space;
C, patching material is added in repairing space, material to be repaired repairs mould with dismounting after furnace lining is combined is not damaged
Tool.
Further, being all connected on two side plates of the second die assembly there are two liner plate, two liner plates are located at
The inside of the two sides of side plate.
The beneficial effects of the present invention are: 1, dismounting damage furnace lining, reservation does not damage furnace lining, although operation difficulty is increased
Add but can save a large amount of patching materials, saves cost.2, repairing mold is adjustable, will first repair in being put into after mold is turned down
It in frequency induction furnace, then tunes up, repairing mold can be facilitated to be put into intermediate frequency furnace.It is turned down again after the completion of repairing, repairing can be facilitated
Mold releasability and exit intermediate frequency furnace.
Detailed description of the invention
Fig. 1 is intermediate frequency furnace lining repairing method schematic diagram;
Fig. 2 is the first die assembly structure chart;
Fig. 3 is the second die assembly structure chart;
Fig. 4 is two and adjusts the schematic diagram that bar assembly is connected by chain drive structure;
In the figure, it is marked as intermediate frequency furnace 1, not damage furnace lining 2, the first die assembly 3, the second die assembly 4, repairing empty
Between 5, liner plate 6, mold side plate 7, side plate 8, connection bar assembly 9, connecting rod 9-1, connection rod set 9-2, Top fastening screw 9-3, lifting lug
9-4, it adjusts bar assembly 10, adjusting rod 10-1, adjust rod set 10-2, chain drive structure 11.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
Intermediate frequency furnace lining repairing method, characterized by the following steps: A, the damage for removing intermediate frequency furnace 1
Bad furnace lining, reservation do not damage furnace lining 2, then to clearing up inside intermediate frequency furnace 1;B, repairing mold is put into Medium frequency induction
In furnace 1, repairing mold includes the first die assembly 3 and the second die assembly 4;First die assembly 3 and the second die assembly 4 are
Including two side plates, 8, connection bar assemblies 9 and two adjusting bar assemblies 10;8 shape of side plate is arc, and two side plates 8 are opposite
Setting;Connection bar assembly 9 and adjusting bar assembly 10 are arranged in the same direction and between two side plates 8, connect bar assembly 9 and two are adjusted
Bar assembly 10 is set gradually from top to bottom;Connecting bar assembly 9 includes connection rod set 9-2 and two connecting rod 9-1, two connecting rods
9-1 is connect with two side plates 8 respectively, and two connecting rod 9-1 are inserted into connection rod set 9-2 from both sides and are axially movable, connecting rod
It is connected with lifting lug 9-4 and Top fastening screw 9-3 on set 9-2, Top fastening screw 9-3 holds out against connecting rod 9-1;Adjusting bar assembly 10 includes adjusting
Pole covers 10-2 and two adjusting rod 10-1, and two adjusting rod 10-1 connects with two side plates 8 respectively, and two adjusting rod 10-1 divide
Does not adjust by oppositely oriented threaded connection with the both ends of adjusting rod set 10-2 and be provided with rotational structure on rod set 10-2, two
A adjusting rod set 10-2 is connected by chain drive structure 11 enables two adjusting rod set 10-2 synchronous rotaries;First set of molds
The connection bar assembly 9 and adjusting bar assembly 10 of part 3 are located at the lower part of side plate 8;The connection bar assembly 9 and tune of second die assembly 4
Pole component 10 is located at the top of side plate 8;Two side plates 8 of the first die assembly 9 and two side plates 8 of the second die assembly 4
Form circular repairing mold side plate 7;The space between furnace lining 2 and mold side plate 7 is not damaged as repairing space 5;C, it is repairing
Patching material is added in space 5, material to be repaired repairs mold with dismounting after furnace lining 2 is combined is not damaged.
The present invention only removes damage furnace lining, and reservation does not damage furnace lining 2, although operation difficulty, which increased, can save greatly
Patching material is measured, cost is saved.It is adjustable to repair mold, is put into intermediate frequency furnace after first turning repairing mold down, then adjust
Greatly, repairing mold can be facilitated to be put into intermediate frequency furnace.
After repairing mold is put into intermediate frequency furnace 1, the concrete operations for adjusting the first die assembly 3 are as follows: firstly, in
Upper padding plate is padded in the bottom of frequency induction furnace 1, will or hang the first die assembly 3 by lifting lug 9-4;Then, rotation adjusting lever
10-2 is covered, under the action of reverse thread, two adjusting rod 10-1 stretch out, so that side plate 8 is displaced outwardly, side plate 8 is mobile in place,
First die assembly 3 is adjusted and is completed.The operation for adjusting the second die assembly 4 is identical as the operation of the first die assembly 3 is adjusted.
In place, repairing mold side plate 7 is formed the movement of four side plates 8.
The effect that first die assembly 3 and 4 component of the second mold all have two adjusting bar assemblies 10 is to avoid side plate 8 single
Point driving, to prevent the side plate being likely to occur 8 from rotating centered on connecting bar assembly 9.Two adjusting bar assemblies 10 are in chain conveyer
Synchronous driving side plate 8, can avoid side plate 8 and is rotated centered on connecting bar assembly 9 under the action of structure 11.
" the connection bar assembly 9 and adjusting bar assembly 10 of the first die assembly 3 are located at the lower part of side plate 8;Second die assembly
4 connection bar assembly 9 and adjust the top that bar assembly 10 is located at side plate 8 " effect be to avoid the first die assembly 3 and the second mould
Have component 4 to interfere.Obviously the first die assembly 3 first should be put into intermediate frequency furnace 1, then places into the second die assembly 4.
As shown in Figure 1, there is gap, patching material may be leaked from the gap between four side plates 8 after the completion of adjusting
Out, under type such as can be used to avoid: is all connected on two side plates 8 of the second die assembly 4 there are two liner plate 6, two liner plates 6 divide
Not Wei Yu side plate 8 two sides inside.After the completion of mold is adjusted, liner plate 6 is lining in 8 inside of side plate of the first die assembly 3, blocks
Above-mentioned gap.
Claims (2)
1. intermediate frequency furnace lining repairing method, characterized by the following steps:
A, remove the damage furnace lining of intermediate frequency furnace (1), reservation does not damage furnace lining (2), then it is internal to intermediate frequency furnace (1) into
Row cleaning;
B, repairing mold is put into intermediate frequency furnace (1), repairing mold includes the first die assembly (3) and the second die assembly
(4);
First die assembly (3) and the second die assembly (4) are including two side plates (8), a connection bar assembly (9) and two
It adjusts bar assembly (10);Side plate (8) shape is arc, and two side plates (8) are oppositely arranged;Connect bar assembly (9) and adjusting rod group
Part (10) setting and between two side plates (8) in the same direction, connect bar assembly (9) and two adjusting bar assemblies (10) from top to bottom according to
Secondary setting;Connecting bar assembly (9) includes connection rod set (9-2) and two connecting rods (9-1), two connecting rods (9-1) respectively with
Two side plate (8) connections, two connecting rods (9-1) are inserted into connection rod set (9-2) from both sides and are axially movable, and rod set is connected
Lifting lug (9-4) and Top fastening screw (9-3) are connected on (9-2), Top fastening screw (9-3) holds out against connecting rod (9-1);Adjust bar assembly
It (10) include adjusting rod set (10-2) and two adjusting rods (10-1), two adjusting rods (10-1) connect with two side plates (8) respectively
It connects, two adjusting rods (10-1) pass through oppositely oriented threaded connection, adjusting rod set with the both ends for adjusting rod set (10-2) respectively
Rotational structure is provided on (10-2), two adjusting rod sets (10-2) are connected by chain drive structure (11) so that two adjusting rods
Covering (10-2) being capable of synchronous rotary;The connection bar assembly (9) of first die assembly (3) and adjusting bar assembly (10) are located at side plate
(8) lower part;The connection bar assembly (9) of second die assembly (4) and adjusting bar assembly (10) are located at the top of side plate (8);The
Two side plates (8) of one die assembly (9) and two side plates (8) of the second die assembly (4) form circular repairing mold side
Plate (7);
The space between furnace lining (2) and mold side plate (7) is not damaged as repairing space (5);
C, addition patching material in space (5) is being repaired, material to be repaired repairs mould with dismounting after furnace lining (2) is combined is not damaged
Tool.
2. intermediate frequency furnace lining repairing method according to claim 1, it is characterised in that: the second die assembly (4)
It is all connected on two side plates (8) there are two liner plate (6), two liner plates (6) are located at the inside of the two sides of side plate (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611158197.7A CN106766928B (en) | 2016-12-15 | 2016-12-15 | Intermediate frequency furnace lining repairing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611158197.7A CN106766928B (en) | 2016-12-15 | 2016-12-15 | Intermediate frequency furnace lining repairing method |
Publications (2)
Publication Number | Publication Date |
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CN106766928A CN106766928A (en) | 2017-05-31 |
CN106766928B true CN106766928B (en) | 2019-03-22 |
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CN201611158197.7A Active CN106766928B (en) | 2016-12-15 | 2016-12-15 | Intermediate frequency furnace lining repairing method |
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CN (1) | CN106766928B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109631578B (en) * | 2019-01-29 | 2019-12-20 | 广德因达电炉成套设备有限公司 | Induction furnace lining detection device |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS552764A (en) * | 1978-06-23 | 1980-01-10 | Shinagawa Refract Co Ltd | Repairing method for liner of tapping spout or the like |
CN1121600C (en) * | 2000-11-29 | 2003-09-17 | 宝山钢铁股份有限公司 | Method and apparatus for repairing inner liner of hot iron mixer |
CN202613981U (en) * | 2012-05-29 | 2012-12-19 | 武汉钢铁(集团)公司 | Device used for mending of kiln fire clay |
CN203011146U (en) * | 2012-12-28 | 2013-06-19 | 安徽芜湖海螺建筑安装工程有限责任公司 | Bricklaying machine for masonry of rotary kiln firebricks at large reducing part |
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