CN106766858A - A kind of polyester industrial yarn chip drying automatic feeding device and method - Google Patents
A kind of polyester industrial yarn chip drying automatic feeding device and method Download PDFInfo
- Publication number
- CN106766858A CN106766858A CN201611132448.4A CN201611132448A CN106766858A CN 106766858 A CN106766858 A CN 106766858A CN 201611132448 A CN201611132448 A CN 201611132448A CN 106766858 A CN106766858 A CN 106766858A
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- Prior art keywords
- dry
- blanking
- chip
- drying
- industrial yarn
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
- F26B25/004—Handling, e.g. loading or unloading arrangements for articles in the shape of discrete sheets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of polyester industrial yarn chip drying Zi Dong Give material apparatus and method, the device includes wet chip bunker, connection tremie pipe, blanking gate valve, blanking visor and blanking revolving valve are housed on tremie pipe, wet section enters drying tower by tremie pipe, blasted in drying tower and dry hot-air wet section is dried, dried dry chip delivers to dry chip conveying device and sampling Detection, qualified to complete production.The apparatus and method that the present invention is provided are simplified and operate flow, the reducing energy consumption on the basis of product quality is ensured, are saved labour turnover.
Description
Technical field
The present invention relates to industrial yarn manufacturing technology, more particularly to a kind of polyester industrial yarn chip drying automatic feeding device and
Method.
Background technology
The section of general synthetic fiber spinning production is wet section, and its moisture content is 0.3-0.4%, it is necessary to by drying
Can use, drying process is：By pre-crystallizer system；Slough the softening point that is aqueous, improving section of slice surface；Into dry
Dry tower is dried.This technical process need to consume substantial amounts of electric energy.Current industrial yarn production begins to use the thickening of high-crystallinity to cut into slices,
Its moisture content typically only 0.04-0.1%, and the problem of the softening point of section need not be improved, if section is again by pre-
Crystallizer, simply plays the effect for sloughing partially sliced surface moisture regain moisture, and this effect completely can be by improving and excavating
Drying tower drying process is achieved, it is therefore desirable to develop a kind of new process units and method adapts to the production of new raw material.
The content of the invention
The present invention provides a kind of polyester industrial yarn chip drying automatic feeding device, it is possible to achieve autofeed, simplifies work
Skill flow, energy saving consumption and human cost.
A kind of polyester industrial yarn chip drying Zi Dong Give expect device, including wet chip bunker, the wet chip bunker output
End sets blanking gate valve and connects tremie pipe, and blanking revolving valve is installed on the tremie pipe, and the blanking revolving valve upper end is set
Blanking visor, the tremie pipe other end connects drying tower, sets level-sensing device on the drying tower, and with blanking revolving valve phase
Even, the drying tower connects dry chip conveying device, the drying tower and dry chip conveying dress by dry chip blanking revolving valve
Put and be also passed through dry-heat air source, the dry-heat air source processes shape by common source of the gas by airdryer and dry air heater
Into also installing dry air flow control valve between the airdryer and dry air heater.
Further, a diameter of 120mm of the tremie pipe and blanking gate valve, the tremie pipe uses stainless steel.
Further, the blanking visor is made using glass material, a diameter of 120mm.
A kind of polyester industrial yarn chip drying Zi Dong Give expect method, comprise the following steps：
S1, opening blanking gate valve, feed intake；
S2, blanking revolving valve automatically adjust discharge quantity according to level-sensing device；
S3, wet section enter drying tower；
S4, blast dry-heat air source to drying tower and dry chip conveying device；
The micro moisture content of S5, sampling Detection dry chip, dry chip moisture content<20PPm is qualified.
Further, the blanking revolving valve is according to the method that level-sensing device automatically adjusts discharge quantity：Lower limit material position is set
For revolving valve starts starting-up signal, upper limit material position is revolving valve stopping signal, you can realize automatically controlling for material position.
Further, the maximum blanking ability of the blanking revolving valve is 1.5 ton hours.
Further, the dry-heat air source, flow pressure is 0.25MPa, and temperature is 170 DEG C.
The beneficial effects of the invention are as follows：（1）Dried dry chip moisture content<20PPm, meets production requirement；（2）Simplify
Technological process, reduces the trouble point of equipment；（3）Cost of labor is saved in the design for automatically adjusting blanking;（4）Energy-conservation 30-
35%, calculated by 10,000 tons of production capacity are produced per year, ten thousand yuan of energy consumption 85-95 can be saved every year.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Wherein, the wet chip bunkers of 1-, 2- tremie pipes, 3- blanking gate valves, 4- blanking visors, 5- blanking revolving valves, 6- material positions
Instrument, 7- drying towers, 8- dry chip blanking revolving valves, 9- dry chip conveying devices, 10- airdryers, 11- dry air flow is adjusted
Section valve, 12- dry air heaters.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawings and examples.
A kind of polyester industrial yarn chip drying Zi Dong Give expect device, as shown in figure 1, including wet chip bunker 1, wet Slice material
The output end of storehouse 1 sets blanking gate valve 3 and connects tremie pipe 2, and blanking revolving valve 5, blanking revolving valve 5 are installed on the tremie pipe 2
Upper end sets blanking visor 4, and convenient observation, the other end of tremie pipe 2 connects drying tower 7, setting level-sensing device 6 on drying tower 7, and with
Blanking revolving valve 5 is connected, and drying tower 7 connects dry chip conveying device 9 by dry chip blanking revolving valve 8, drying tower 7 and dry cuts
Piece conveying device 9 is also passed through dry-heat air source, and the dry-heat air source passes through airdryer 10 and dry air by common source of the gas
The processing of heater 12 is formed, and dry air flow control valve is also installed between the airdryer 10 and dry air heater 12
11, for adjusting current rate.
Further, a diameter of 120mm of the tremie pipe 2 and blanking gate valve 3, the tremie pipe 2 uses stainless steel
Matter.
Further, the blanking visor 4 is made using glass material, a diameter of 120mm.
A kind of installation step of polyester industrial yarn chip drying Zi Dong Give material device is as follows：
（1）The blanking gate valve 3 of diameter 120mm is installed in the bottom of wet chip bunker 1, diameter is installed at the top of blanking revolving valve 5
The blanking visor 4 of 120mm；
（2）The blanking revolving valve 5 of the maximum ton hour adjustable speed of blanking ability 1.5 is installed on the top of drying tower 7；
（3）Level-sensing device 6 in correction drying tower 7, and linked with blanking revolving valve 5 with holding wire, according to the lower limit of technique initialization
Material position is the startup starting-up signal of blanking revolving valve 5, and upper limit material position is the stopping signal of blanking revolving valve 5, is so achieved that
Material position is automatically controlled；
（4）0.25MPa is adjusted on the pressure of the dry air flow that will blast drying tower 7；
（5）170 DEG C are adjusted in the temperature of dry air heater 12；
（6）Dry the micro moisture content of sampling and testing dry chip before discharging, it is qualified after be sent to feed bin before spinning.
A kind of polyester industrial yarn chip drying Zi Dong Give expect method, comprise the following steps：
S1, opening blanking gate valve, feed intake；
S2, blanking revolving valve automatically adjust discharge quantity according to level-sensing device；
S3, wet section enter drying tower；
S4, blast dry-heat air source to drying tower and dry chip conveying device；
The micro moisture content of S5, sampling Detection dry chip, dry chip moisture content<20PPm is qualified.
Further, the blanking revolving valve is according to the method that level-sensing device automatically adjusts discharge quantity：Lower limit material position is set
For revolving valve starts starting-up signal, upper limit material position is revolving valve stopping signal, you can realize automatically controlling for material position.
Further, the maximum blanking ability of the blanking revolving valve is 1.5 ton hours.
Further, the dry-heat air source, flow pressure is 0.25MPa, and temperature is 170 DEG C.
Claims (7)
1. a kind of polyester industrial yarn chip drying Zi Dong Give expect device, it is characterised in that including wet chip bunker, the wet section
Feed bin output end sets blanking gate valve and connects tremie pipe, and blanking revolving valve, the blanking revolving valve are installed on the tremie pipe
Upper end sets blanking visor, and the tremie pipe other end connects drying tower, level-sensing device is set on the drying tower, and return with blanking
Rotary valve is connected, and the drying tower connects dry chip conveying device, the drying tower and dry chip by dry chip blanking revolving valve
Conveying device is also passed through dry-heat air source, and the dry-heat air source passes through airdryer and dry air heater by common source of the gas
Processing is formed, and dry air flow control valve is also installed between the airdryer and dry air heater.
2. a kind of polyester industrial yarn chip drying automatic feeding device according to claim 1, it is characterised in that under described
A diameter of 120mm of expects pipe and blanking gate valve, the tremie pipe uses stainless steel.
3. a kind of polyester industrial yarn chip drying automatic feeding device according to claim 1, it is characterised in that under described
Material visor is made using glass material, a diameter of 120mm.
4. a kind of polyester industrial yarn chip drying Zi Dong Give expect method, it is characterised in that comprise the following steps：
Blanking gate valve is opened, is fed intake；
Blanking revolving valve automatically adjusts discharge quantity according to level-sensing device；
Wet section enters drying tower；
Dry-heat air source is blasted to drying tower and dry chip conveying device；
The micro moisture content of sampling Detection dry chip.
5. a kind of polyester industrial yarn chip drying autofeed method according to claim 4, it is characterised in that under described
Expect revolving valve is according to the method that level-sensing device automatically adjusts discharge quantity：It is that revolving valve starts starting-up signal to set lower limit material position, on
Limit material position is revolving valve stopping signal, you can realize automatically controlling for material position.
6. a kind of polyester industrial yarn chip drying autofeed method according to claim 4, it is characterised in that under described
The maximum blanking ability for expecting revolving valve is 1.5 ton hours.
7. a kind of polyester industrial yarn chip drying autofeed method according to claim 4, it is characterised in that described dry
Scorching wind regime, flow pressure is 0.25MPa, and temperature is 170 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611132448.4A CN106766858A (en) | 2016-12-09 | 2016-12-09 | A kind of polyester industrial yarn chip drying automatic feeding device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611132448.4A CN106766858A (en) | 2016-12-09 | 2016-12-09 | A kind of polyester industrial yarn chip drying automatic feeding device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106766858A true CN106766858A (en) | 2017-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611132448.4A Pending CN106766858A (en) | 2016-12-09 | 2016-12-09 | A kind of polyester industrial yarn chip drying automatic feeding device and method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107587203A (en) * | 2017-09-26 | 2018-01-16 | 江苏凯普特新材料科技有限公司 | One kind is used for the crystallizing bed cutting agency of ECDP spinning |
| CN114505978A (en) * | 2022-03-11 | 2022-05-17 | 聊城鲁西聚酰胺新材料科技有限公司 | Online index detection device, production system and method for nylon 6 dry slices |
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| CN114505978A (en) * | 2022-03-11 | 2022-05-17 | 聊城鲁西聚酰胺新材料科技有限公司 | Online index detection device, production system and method for nylon 6 dry slices |
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Application publication date: 20170531 |