CN106764126B - A kind of HDPE hollow wall wound drain pipe production equipment and method - Google Patents

A kind of HDPE hollow wall wound drain pipe production equipment and method Download PDF

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Publication number
CN106764126B
CN106764126B CN201710063924.XA CN201710063924A CN106764126B CN 106764126 B CN106764126 B CN 106764126B CN 201710063924 A CN201710063924 A CN 201710063924A CN 106764126 B CN106764126 B CN 106764126B
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roller
hdpe
winding pipe
pipe
filling
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Expired - Fee Related
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CN201710063924.XA
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CN106764126A (en
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高其容
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Individual
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/16Rigid pipes wound from sheets or strips, with or without reinforcement

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Sink And Installation For Waste Water (AREA)

Abstract

A kind of HDPE hollow wall wound drain pipe production equipment and method, drainpipe includes multiple windings and sequentially connected winding pipe, the both ends of winding pipe are equipped with hasp and mutually overlap with adjacent winding pipe, production equipment includes bracket, one end of bracket is equipped with roller, the side of roller is equipped with guiding mechanism, roller is equipped with HDPE close to the side of the guiding mechanism and expects filling device, for filling HDPE material at the gap to overlapping part to bond hasp, the top of roller is equipped with PP and expects filling device, for filling PP remodeling material into the gap between adjacent winding pipe, PP material filling device rear end, which is equipped with, fills up device, for filling up HDPE material, the other side that roller is oppositely oriented mechanism, which is equipped with, squeezes item, the lower section for squeezing item is equipped with extruding wheel, for squeezing the sealing for polishing filling part position.Above-mentioned production equipment can be by adjacent two winding pipe good bonds to one, and it is firm to bond, and production efficiency can be improved, and save production cost.

Description

A kind of HDPE hollow wall wound drain pipe production equipment and method
Technical field
The present invention relates to multiple tube technical field, more particularly to a kind of HDPE hollow wall wound drain pipe production equipment and Method.
Background technique
The large diameter coiled pipe such as municipal blowdown, draining, industrial waste discharges, this pipe are wound by hollow tube It forms, practical tube wall is very thin, generally can not directly make interface tube, and in practical comb, the connection of pipe generallys use hot receipts The methods of the connection of contracting set, the connection of hot melting cohesion holding jacket, hot melting cohesion connection, mechanical compaction mode.Winding pipe production at present is set Standby in production, there are technological deficiencies, when pipe embryo is connected with pipe embryo, do not press technology by pipe, product is caused to be easy cracking, And produce when vertical bar thickness do not reach requirement, weak link be easy it is unqualified under external force collision, equipment produce when in thickness of pipe wall Degree weak place only has single layer, the unfavorable product market demand.
Summary of the invention
In view of the problems of the existing technology, the present invention provide it is a kind of bonding it is firm, not easy to crack and can improve produce imitate The HDPE hollow wall wound drain pipe production equipment and method of rate.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of HDPE hollow wall wound drain pipe production equipment, the drainpipe include multiple windings and sequentially connected twine Around pipe, the both ends of the winding pipe are equipped with hasp and mutually overlap with the adjacent winding pipe, and the production equipment includes bracket, institute The one end for stating bracket is equipped with roller, and the side of the roller is equipped with guiding mechanism and is used to the winding pipe importing the roller Winding, the roller is equipped with HDPE close to the side of the guiding mechanism and expects filling device, at the gap to overlapping part To bond the hasp, the top of the roller is equipped with PP and expects filling device, is used for the adjacent winding pipe filling HDPE material Between gap in filling PP retrofit material, PP material filling device rear end, which is equipped with, fills up device, for filling up HDPE material, institute State the relatively described guiding mechanism of roller the other side be equipped with squeeze item, for extrusion packing position PP retrofit material or/and HDPE material, the lower section for squeezing item is equipped with extruding wheel, for squeezing the sealing for polishing filling part position.
Further, the hasp includes the barb axially extended along the winding pipe end, and is set to the winding The barb of the V-groove of end surfaces outer rim, the winding pipe both ends is contrary, and the HDPE material is filled between the barb In gap and the V-groove.
Further, the guiding mechanism includes that connecting rod is connected to the bracket, and the end of the connecting rod is equipped with guiding Wheel, the directive wheel are arranged in opposite sides and the upside of the winding pipe, the directive wheel around with the winding pipe side of entrance It is rotated to perpendicular direction.
Further, the HDPE material filling device or/and PP material filling device or/and the device of filling up include setting The hopper being placed on the bracket, the side of the hopper are equipped with first motor, and the other side is equipped with feed pipe, and the feed pipe hangs down It directly extends at the roller.
Further, it is additionally provided with barrel above the PP material filling device or/and the hopper for filling up device, respectively For installing PP remodeling material and HDPE material.
Further, the side of the bracket is equipped with control cabinet, is equipped with frequency converter in the control cabinet, and the roller passes through the Two motors drive rotation, by adjusting the speed parameter of the frequency converter, to control the first motor and second motor Revolving speed, realize the automatic winding and bonding of the winding pipe.
Further, the end slope for squeezing item towards the roller is arranged, the other end connection for squeezing item There is the radiai adjustment bar being arranged radially along the roller, the radiai adjustment bar is arranged in adjusting block, and the adjusting block is set in It is adjusted axially bar, the axial direction for being adjusted axially bar and being parallel to the roller, the other end for being adjusted axially bar is fixed on institute Bracket is stated, by adjusting the adjusting block in the radiai adjustment bar or/and the position being adjusted axially on bar to adjust State the position for squeezing item.
Further, the extruding wheel is connected with screw rod far from one end of the roller, and nut is housed on the screw rod, is passed through The nut and the screw rod, adjust the distance between the extruding wheel and the roller.
Further, the winding pipe is cooling by air cooling system when winding bonding on the roller.
A method of using above-mentioned HDPE hollow wall wound drain pipe production equipment, comprising:
Step 1: first winding pipe is passed through into guiding mechanism rotation and is involved in the roller, and is twined described The roller is fixed at the end that is introduced into around pipe, and the winding pipe is wound on which cylinder;
Step 2: being successively involved in the roller for second to winding pipe described in nth root, each winding pipe with it is upper The terminal part of a piece winding pipe is mutually overlapped by hasp;
Step 3: HDPE material is filled into the gap at hasp overlapping part using HDPE material filling device, with viscous Tie the hasp;
Step 4: overlapping part is rotated with the roller, and when turning to the PP material filling device, the PP material is filled out It fills and fills PP remodeling material in the gap set between adjacent two winding pipe;
Step 5: when overlapping part turn to it is described fill up device when, the device of filling up is to being not filled by full PP remodeling material The position supplement HDPE material of material, is combined adjacent two winding pipe by fill part;
Step 6: when overlapping part turns to the extruding, the filler material for squeezing item and squeezing overlapping part, to fill out Caulking joint gap;
Step 7: overlapping part continues to rotate at extruding wheel with roller, and the extruding wheel polishes the envelope at filling position Mouthful, the bonding of the winding pipe is completed, HDPE hollow wall wound drain pipe is formed.
Beneficial effects of the present invention:
It is mutually overlapped between winding pipe by hasp, HDPE material is filled in the gap of hasp to bond hasp, adjacent two twine Expect that filling device fills PP remodeling material by PP in gap between pipe, and supplements HDPE material by filling up device, thus By adjacent two winding pipe good bonds to one, it is firm to bond, and solves the problems, such as that product is easy to crack into spring like, and above-mentioned What production equipment can continue winds on roller and bonds winding pipe, improves production efficiency, saves production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of HDPE hollow wall wound drain pipe of the present invention;
Fig. 2 is the structural schematic diagram of HDPE hollow wall wound drain pipe production equipment of the present invention;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the structural schematic diagram at another visual angle of HDPE hollow wall wound drain pipe production equipment of the present invention.
In figure, 1- drainpipe, 2- winding pipe, 3- hasp, 4 one barbs, 5-V type groove, 6- bracket, 7- roller, 8- connecting rod, 9- directive wheel, 10-PP material filling device, 11- fill up device, 12- hopper, 13- barrel, 14- first motor, 15- feed pipe, 16- squeezes item, 17- radiai adjustment bar, 18- adjusting block, 19- and is adjusted axially bar, 20- extruding wheel, 21- screw rod, 22- nut, 23- Control cabinet, 24-HDPE expect filling device.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Base Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its His embodiment, shall fall within the protection scope of the present invention.
It is to be appreciated that the directional instruction (such as up, down, left, right, before and after ...) of institute is only used in the embodiment of the present invention In explaining in relative positional relationship, the motion conditions etc. under a certain particular pose (as shown in the picture) between each component, if should When particular pose changes, then directionality instruction also correspondingly changes correspondingly.
Such as Fig. 1 and Fig. 2, the present invention provides a kind of HDPE hollow wall wound drain pipe production equipment, for producing in HDPE Empty wall wound drain pipe, drainpipe 1 are sequentially connected and are wound by multiple winding pipe 2, and the both ends of each winding pipe 2, which are equipped with, takes Button 3 is overlapped with adjacent 2 phase of winding pipe.In the present embodiment, hasp 3 includes the barb 4 axially extended along 2 end of winding pipe, And it is set to the V-groove 5 of 2 end face outer rim of winding pipe, the barb 4 at 2 both ends of winding pipe is contrary, can be with adjacent winding pipe 2 Barb 4 be interlocked, PP is filled in the gap between winding pipe 2 in after barb 4 fastens, and is retrofited material, PP retrofits material and PP material It includes acrylic resin (PP powder), polypropylene toughening agent, calcium carbonate, antioxidant, charcoal that the difference of material, which is inside PP remodeling material, Black, lubricant, PP remodeling material enter in V-groove 5, and the bonding strength of two winding pipe 2 can be improved.
Such as Fig. 2 to Fig. 4, production equipment includes bracket 6, and one end of bracket 6 is equipped with roller 7, and roller 7 passes through the second motor Drive rotation (not shown).The side of roller 7 is equipped with guiding mechanism and is used to wind on the importing roller 7 of winding pipe 2, guiding mechanism It is connected to bracket 6 including connecting rod 8, the end of connecting rod 8 is equipped with directive wheel 9, and there are three the tools of directive wheel 9, is separately positioned on and twines Opposite sides and upside around pipe 2, directive wheel 9 are rotated around with the perpendicular direction of 2 approach axis of winding pipe, can from side to Top is oriented to winding pipe 2, the accuracy of position when can guarantee that winding pipe 2 enters roller 7 by guiding mechanism.Roller 7, which are equipped with HDPE close to the side of the guiding mechanism, expects filling device 24, for filling HDPE material at the gap to overlapping part To bond hasp 3, keep the mutual good bond of winding pipe 2 integrated.It solves product and is easy cracking, lead to product asking at spring like Topic.The top of roller 7 is equipped with PP and expects filling device 10, after the hasp of adjacent winding pipe 2 mutually overlaps, expects filling dress by PP It sets 10 and fills PP remodeling material into the gap between adjacent two winding pipe 2, PP material 10 rear end of filling device, which is equipped with, fills up dress 11 are set, for filling up HDPE material.HDPE material filling device 24, PP material filling device 10 and the basic phase of structure for filling up device 11 It together, include the hopper 12 being set on bracket 6, the side of hopper 12 is equipped with first motor 14, and the other side is equipped with feed pipe 15, Feed pipe 15 extends perpendicularly at roller 7, drives the material in hopper 12 to enter feed pipe 15 by first motor 14, and by feeding The port of pipe 15 is sent out, to be filled at the gap of two 2 overlapping parts of winding pipe, winding pipe 2 is bonded to one, is solved Certainly existing drainpipe is easy the problem of cracking.Preferably, PP expects filling device 10 or/and fills up above the hopper of device 11 also to set There is barrel 13, is respectively used to installing PP remodeling material and HDPE material.
The other side that roller 7 is oppositely oriented mechanism, which is equipped with, squeezes item 16, and the end slope for squeezing item 16 towards roller 7 is set It sets, is connected with for the PP remodeling material at extrusion packing position or/and HDPE material, the other end for squeezing item 16 along 7 diameter of roller To the radiai adjustment bar 17 of setting, radiai adjustment bar 17 is arranged in adjusting block 18, and adjusting block 18, which is set in, is adjusted axially bar 19, axis The axial direction of roller 7 is parallel to adjusting rod 19, the other end for being adjusted axially bar 19 is fixed on bracket 6, by adjusting adjusting block 18 It in radiai adjustment bar 17 or/and is adjusted axially the position on bar 19 and adjusts the position for squeezing item 16, item 16 and twined so that squeezing Appropriately distance is kept between pipe 2, the filler material at 2 overlapping part of winding pipe can be squeezed, without wiping filler material off. The lower section for squeezing item 16 is equipped with extruding wheel 20, axial parallel, the one end of extruding wheel 20 far from roller 7 of extruding wheel 20 and roller 7 It is connected with screw rod 21, nut 22 is housed on screw rod 21, by nut 22 and screw rod 21, is adjusted between extruding wheel 20 and roller 7 Distance, enable extruding wheel 20 to squeeze the sealing for polishing filling part position.
The side of bracket 6 is equipped with control cabinet 23, is equipped with frequency converter in control cabinet 23, and the speed by adjusting frequency converter is joined Number realizes the automatic winding and bonding of winding pipe 2 to control the revolving speed of first motor 14 and the second motor.
Preferably, winding pipe 2 is cooling by air cooling system when winding bonding on roller 7, is substituted and is passed using air cooling system The water-cooling system of system, heat dissipation effect is more preferable when winding pipe 2 can be made to bond.
The present invention also provides a kind of sides that drainpipe is produced using above-mentioned HDPE hollow wall wound drain pipe production equipment Method, comprising the following steps: preparation: by 2 semi-finished product of winding pipe using after mold extrusion forming, successively it is sent to production equipment.
Step 1: first winding pipe 2 is passed through into guiding mechanism rotation and is involved in roller 7, and winding pipe 2 is introduced into end It is fixed on roller 7 by band, winding pipe 2 is wound on roller 7;
Step 2: being successively involved in roller 7 for second to nth root winding pipe 2, when first winding pipe 2 turns on roller 7 When a dynamic circle, second winding pipe 2 enters hasp 3 phase overlap joint of the roller 7 with first 2 end of winding pipe, behind each twine It is overlapped around the end that pipe 2 winds 2 pipes with upper one by 3 phase of hasp;
Step 3: it overlaps, adopts with second 2 phase of winding pipe when first winding pipe 2 turns to the second circle on roller 7 HDPE material is filled into the gap at 3 overlapping part of hasp with HDPE material filling device 24, to bond hasp;
Step 4: overlapping part is rotated with roller 7, and when turning to PP material filling device 10, PP expects filling device 10 PP remodeling material is filled, into the gap above overlapping part to block the gap between adjacent two winding pipe 2;
Step 5: when overlapping part, which turns to, fills up device 11, device 11 is filled up to being not filled by full PP remodeling material Position supplements HDPE material, is combined adjacent two winding pipe 2 by fill part;
Step 6: when overlapping part turns to extruding item 16, the filler material that item 16 squeezes overlapping part is squeezed, to cram seam Gap;
Step 7: overlapping part continues to rotate at extruding wheel 20 with roller 7, and extruding wheel 20 polishes the envelope at filling position Mouthful, it is completely wound the bonding of pipe 2, forms HDPE hollow wall wound drain pipe 1.
After the completion of winding, cut off according to product specification length.
The present invention fills HDPE material and PP remodeling material in the gap at adjacent 2 overlapping part of winding pipe, to will twine Around the mutual good bond of pipe 2 to one, it is firm to bond, and solves the problems, such as that product is easy cracking into spring like, and fill out by PP material It fills and sets 10 to fill PP remodeling material, solve pipe and press technical problem, polish pressurization seal finally by extruding wheel 20, make to drain Pipe 1 reaches national production standard.What above-mentioned production equipment can continue winds on roller 7 and bonds winding pipe 2, improves life Efficiency is produced, production cost is saved.
The above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to preferred embodiment to this hair It is bright to be described in detail, it will be appreciated by those skilled in the art that technical solution of the present invention can be modified or be waited With replacement, without departing from the objective and range of the technical program, should all cover in scope of the presently claimed invention.

Claims (10)

1. a kind of HDPE hollow wall wound drain pipe production equipment, which is characterized in that the drainpipe include it is multiple winding and according to The winding pipe of secondary connection, the both ends of the winding pipe are equipped with hasp and mutually overlap with the adjacent winding pipe, the production equipment Including bracket, one end of the bracket is equipped with roller, and the side of the roller is equipped with guiding mechanism for leading the winding pipe Enter and wound on the roller, the roller is equipped with HDPE close to the side of the guiding mechanism and expects filling device, is used for overlap joint HDPE material is filled at the gap at position to bond the hasp, the top of the roller is equipped with PP and expects filling device, is used for phase Filling PP remodeling material in gap between the adjacent winding pipe, PP material filling device rear end, which is equipped with, fills up device, is used for HDPE material is filled up, the other side of the relatively described guiding mechanism of the roller, which is equipped with, squeezes item, and the PP for extrusion packing position changes Profile material or/and HDPE material, the lower section for squeezing item is equipped with extruding wheel, for squeezing the sealing for polishing filling part position.
2. HDPE hollow wall wound drain pipe production equipment according to claim 1, it is characterised in that: the hasp includes The barb axially extended along the winding pipe end, and it is set to the V-groove of the winding end surfaces outer rim, the winding pipe The barb at both ends is contrary, and the HDPE material is filled in the gap between the barb and the V-groove.
3. HDPE hollow wall wound drain pipe production equipment according to claim 1, it is characterised in that: the guiding mechanism It is connected to the bracket including connecting rod, the end of the connecting rod is equipped with directive wheel, and the directive wheel is arranged in the winding The opposite sides of pipe and upside, the directive wheel are rotated around with the perpendicular direction of the winding pipe approach axis.
4. HDPE hollow wall wound drain pipe production equipment according to claim 1, it is characterised in that: the HDPE material is filled out Fill set or/and the PP material filling device or/and the device of filling up include the hopper being arranged on the bracket, the material The side of case is equipped with first motor, and the other side is equipped with feed pipe, and the feed pipe extends perpendicularly at the roller.
5. HDPE hollow wall wound drain pipe production equipment according to claim 4, it is characterised in that: the PP material filling It is additionally provided with barrel above device and the hopper for filling up device, is respectively used to installing PP remodeling material and HDPE material.
6. HDPE hollow wall wound drain pipe production equipment according to claim 5, it is characterised in that: the one of the bracket Side is equipped with control cabinet, and frequency converter is equipped in the control cabinet, and the roller drives rotation by the second motor, described in adjusting The speed parameter of frequency converter realizes the automatic of the winding pipe to control the revolving speed of the first motor and second motor Winding and bonding.
7. HDPE hollow wall wound drain pipe production equipment according to claim 1, it is characterised in that: the extruding item court It is arranged to the end slope of the roller, the other end for squeezing item is connected with the radial tune being arranged radially along the roller Pole, the radiai adjustment bar are arranged in adjusting block, and the adjusting block, which is set in, is adjusted axially bar, and described to be adjusted axially bar parallel In the axial direction of the roller, the other end for being adjusted axially bar is fixed on the bracket, by adjusting the adjusting block in institute Radiai adjustment bar or/and the position being adjusted axially on bar are stated to adjust the position for squeezing item.
8. HDPE hollow wall wound drain pipe production equipment according to claim 1, it is characterised in that: the extruding wheel is remote One end from the roller is connected with screw rod, and nut is housed on the screw rod, by the nut and the screw rod, described in adjusting The distance between extruding wheel and the roller.
9. HDPE hollow wall wound drain pipe production equipment according to claim 1, it is characterised in that: the winding pipe in It is wound on the roller cooling by air cooling system when bonding.
10. a kind of method using HDPE hollow wall wound drain pipe production equipment described in claim 1, which is characterized in that Include:
Step 1: passing through guiding mechanism rotation for first winding pipe and be involved in the roller, and by the winding pipe The end that is introduced into be fixed on the roller, the winding pipe is wound on which cylinder;
Step 2: being successively involved in the roller for second to winding pipe described in nth root, each winding pipe with upper one The terminal part of the winding pipe is mutually overlapped by hasp;
Step 3: HDPE material is filled into the gap at hasp overlapping part using HDPE material filling device, to bond State hasp;
Step 4: overlapping part is rotated with the roller, when turning to the PP material filling device, the PP material filling dress It sets and fills PP remodeling material in the gap between adjacent two winding pipe;
Step 5: when overlapping part turn to it is described fill up device when, the device of filling up is to being not filled by full PP remodeling material Position supplements HDPE material, is combined adjacent two winding pipe by fill part;
Step 6: when overlapping part turns to the extruding, the filler material for squeezing item and squeezing overlapping part, to cram seam Gap;
Step 7: overlapping part continues to rotate at extruding wheel with roller, and the extruding wheel polishes the sealing at filling position, complete At the bonding of the winding pipe, HDPE hollow wall wound drain pipe is formed.
CN201710063924.XA 2017-01-25 2017-01-25 A kind of HDPE hollow wall wound drain pipe production equipment and method Expired - Fee Related CN106764126B (en)

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Application Number Priority Date Filing Date Title
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CN108000858B (en) * 2017-12-12 2020-05-19 安徽蕴通管业科技有限公司 HDPE winding pipe production facility
CN108839330A (en) * 2018-04-26 2018-11-20 上海英煌管业科技有限公司 A kind of reinforcement winding pipe production equipment
CN112936937A (en) * 2021-01-27 2021-06-11 吉安茹姿科技有限公司 HDPE winding pipe production equipment and method
CN112790571B (en) * 2021-02-05 2022-06-10 山东中医药大学 Sleep-aiding and hair-blacking health-care pillow based on cacumen biotae and semen boitae peel as well as processing device and processing method thereof
CN113738961B (en) * 2021-07-22 2022-12-30 中道(重庆)管业有限公司 Micro-gap filling method for module spiral winding pipeline

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Granted publication date: 20190329