CN106762110A - Natural gas engine eliminates turbocharger surge control method - Google Patents

Natural gas engine eliminates turbocharger surge control method Download PDF

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Publication number
CN106762110A
CN106762110A CN201611069603.2A CN201611069603A CN106762110A CN 106762110 A CN106762110 A CN 106762110A CN 201611069603 A CN201611069603 A CN 201611069603A CN 106762110 A CN106762110 A CN 106762110A
Authority
CN
China
Prior art keywords
engine
calibration value
throttle
natural gas
control method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611069603.2A
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Chinese (zh)
Inventor
张腾
徐士
周伟伟
史祥东
高伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weichai Xigang New Energy Power Co Ltd
Original Assignee
Weichai Xigang New Energy Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weichai Xigang New Energy Power Co Ltd filed Critical Weichai Xigang New Energy Power Co Ltd
Priority to CN201611069603.2A priority Critical patent/CN106762110A/en
Publication of CN106762110A publication Critical patent/CN106762110A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • F02B39/16Other safety measures for, or other control of, pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D27/00Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
    • F04D27/02Surge control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B39/00Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
    • F02B39/16Other safety measures for, or other control of, pumps
    • F02B2039/162Control of pump parameters to improve safety thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B2201/00Fuels
    • F02B2201/04Gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/01Purpose of the control system
    • F05D2270/10Purpose of the control system to cope with, or avoid, compressor flow instabilities
    • F05D2270/101Compressor surge or stall

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Supercharger (AREA)

Abstract

Turbocharger surge control method is eliminated the invention discloses a kind of natural gas engine, is comprised the steps:Step one, if admission pressure is more than middle high load capacity calibration value, heavy-duty service state in engine entrance before air throttle;Step 2, if admission pressure is more than deceleration calibration value with the pressure differential of admission pressure in air inlet pipe before air throttle, engine enters the state, otherwise return to step one of running slowly;Step 3, if throttle opening rate of change is more than air throttle urgency deceleration calibration value, or admission pressure rate of change is more than pedal urgency deceleration calibration value more than air inlet pipe urgency deceleration calibration value, or pedal aperture rate of change in air inlet pipe, then engine enters anxious run slowly state, otherwise return to step two;Step 4, anti-surge valve is opened, and adjusts the operation conditions of engine, and engine surge phenomenon is eliminated;The present invention can be eliminated because of the turbocharger surge that closed throttle causes, and reduce the reliability that engine noise improves booster and air throttle simultaneously.

Description

Natural gas engine eliminates turbocharger surge control method
Technical field
The present invention relates to natural gas engine technical field, more particularly to a kind of elimination natural gas engine turbocharger surge Method.
Background technology
When engine is when running at a high speed or under big load condition, in the event of anxious (anxious pine pedal) phenomenon of slowing down, Now engine air throttle is closed, so that supercharger air compressor end works under a certain low discharge, in compressor impeller Inlet air flow can occur to clash into blade phenomenon, and the separation of air-flow is produced and aggravated in blade path, cause booster to be breathed heavily Shake phenomenon.The air-flow in supercharger air compressor can be made to produce strong pulsation after booster occurs surge, made blade vibration, made an uproar Sound is increased, and influences the operating efficiency of now engine, while making booster and the reduction of air throttle reliability.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of natural gas engine and eliminate turbocharger surge control method, Can eliminate because of the turbocharger surge that closed throttle causes, reduce that engine noise improves booster and air throttle simultaneously can By property.
In order to solve the above technical problems, the technical scheme is that:Natural gas engine eliminates turbocharger surge control Method, comprises the steps:
Step one, engine operating state judges, if admission pressure is more than middle high load capacity calibration value before air throttle, sends out Heavy-duty service state in motivation entrance;
Step 2, engine retard state judges, if before air throttle in admission pressure and air inlet pipe admission pressure pressure Power difference is more than deceleration calibration value, then engine enters the state, otherwise return to step one of running slowly;
Step 3, engine urgency deceleration regime judges, if throttle opening rate of change suddenly slows down more than air throttle demarcated Value, or admission pressure rate of change is more than air inlet pipe urgency deceleration calibration value in air inlet pipe, or pedal aperture rate of change is more than foot-operated Plate urgency deceleration calibration value, then engine is into anxious run slowly state, otherwise return to step two;
Step 4, anti-surge valve is opened, and is kept for 2 to 3 seconds, engine continuous reduction rotating speed, when pedal aperture is reached After conversion calibration value, into fuel gas shutoff pattern and minimum throttle control pattern, minimum throttle control pattern is then carried out Lower demarcation, adjusts the operation conditions of engine, and engine surge phenomenon is eliminated.
As a kind of perferred technical scheme, in the step one, the middle high load capacity calibration value be 135KPa extremely 145KPa。
As a kind of perferred technical scheme, in the step 2, the deceleration calibration value is 4KPa to 6KPa.
As a kind of perferred technical scheme, in the step 3, air throttle urgency deceleration calibration value be 0.4/s extremely 0.6/s;The air inlet pipe urgency deceleration calibration value is 0.4/s to 0.6/s;Pedal urgency deceleration calibration value be 0.4/s extremely 0.6/s。
As a kind of perferred technical scheme, in the step 4, after engine urgency deceleration regime maintains 1s to 2s, institute State anti-surge valve opening.
As a kind of perferred technical scheme, in the step 4, the calibration value of changing is into 38% to 42%.
By adopting the above-described technical solution, natural gas engine eliminates turbocharger surge control method, including following steps Suddenly:Step one, engine operating state judges, if admission pressure is more than middle high load capacity calibration value, engine before air throttle The heavy-duty service state in;Step 2, engine retard state judges, if before air throttle in admission pressure and air inlet pipe The pressure differential of admission pressure is more than deceleration calibration value, then engine enters the state, otherwise return to step one of running slowly;Step Three, engine urgency deceleration regime judges, if throttle opening rate of change is more than air throttle urgency deceleration calibration value, or in air inlet pipe Admission pressure rate of change is demarcated more than air inlet pipe urgency deceleration calibration value, or pedal aperture rate of change more than pedal urgency deceleration It is worth, then engine enters anxious run slowly state, otherwise return to step two;Step 4, anti-surge valve is opened, and keeps 2 to 3 Second, engine continuous reduction rotating speed, after pedal aperture reaches conversion calibration value, into fuel gas shutoff pattern and minimum solar term Gate-mode, then carries out minimum throttle control pattern index and determines, and the operation conditions of engine is adjusted, by engine surge Phenomenon is eliminated;The present invention can be eliminated because of the turbocharger surge that closed throttle causes, and reduced engine noise and improved increasing simultaneously The reliability of depressor and air throttle.
Brief description of the drawings
The following drawings is only intended to, in schematic illustration and explanation is done to the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is the flow chart of the embodiment of the present invention.
Specific embodiment
With reference to the accompanying drawings and examples, the present invention is expanded on further.In the following detailed description, only by explanation Mode describes some one exemplary embodiments of the invention.Undoubtedly, one of ordinary skill in the art will recognize, In the case of without departing from the spirit and scope of the present invention, described embodiment can be repaiied with a variety of modes Just.Therefore, accompanying drawing and description are inherently illustrative, are not intended to limit the scope of the claims.
As shown in figure 1, natural gas engine eliminates turbocharger surge control method, comprise the steps:
Step one, engine operating state judges, if admission pressure is more than middle high load capacity calibration value before air throttle, sends out Heavy-duty service state in motivation entrance;The middle high load capacity calibration value is 135KPa to 145KPa.Different types of engine, The middle high load capacity calibration value can difference.
Step 2, engine retard state judges, if before air throttle in admission pressure and air inlet pipe admission pressure pressure Power difference is more than deceleration calibration value, then engine enters the state, otherwise return to step one of running slowly;The deceleration calibration value is 4KPa to 6KPa.Different types of engine, the deceleration calibration value can difference.
Step 3, engine urgency deceleration regime judges, if throttle opening rate of change suddenly slows down more than air throttle demarcated Value, or admission pressure rate of change is more than air inlet pipe urgency deceleration calibration value in air inlet pipe, or pedal aperture rate of change is more than foot-operated Plate urgency deceleration calibration value, then engine is into anxious run slowly state, otherwise return to step two;The air throttle suddenly slows down and demarcates It is worth for 0.4/s to 0.6/s;The air inlet pipe urgency deceleration calibration value is 0.4/s to 0.6/s;The pedal urgency deceleration calibration value For 0.4/s to 0.6/s.Different types of engine, the air throttle urgency deceleration calibration value, air inlet pipe urgency deceleration calibration value Can difference with pedal urgency deceleration calibration value.
Step 4, after engine urgency deceleration regime maintains 1s to 2s, anti-surge valve is opened, and is kept for 2 to 3 seconds, engine Rotating speed is persistently reduced, after pedal aperture reaches conversion calibration value, into fuel gas shutoff pattern and minimum throttle control mould Formula, then carries out minimum throttle control pattern index and determines, and adjusts the operation conditions of engine, and engine surge phenomenon is disappeared Remove.The calibration value of changing is into 38% to 42%.Different types of engine, the conversion calibration value can difference.
Below with an instantiation illustratively course of work of the invention:
First according to throttle inflow pressure size, judge whether engine enters high speed running status, if solar term Admission pressure is more than after 140KPa in front of the door, you can judge that engine enters high speed running status;Under high speed running status, If the difference of admission pressure is more than 5KPa in admission pressure and air inlet pipe before air throttle, engine enters deceleration regime, but this Shi Wufa judges whether engine enters anxious deceleration regime;Then 0.5/s or air inlet are more than according to throttle opening rate of change Admission pressure change is more than 0.5/s or pedal aperture rate of change is more than 0.5/s in pipe, meets under either condition, engine Can be judged to enter anxious deceleration regime;When engine enters anxious deceleration regime, and this state continues 1s to 2s, meets anti-asthma The condition that the valve that shakes is opened, anti-surge valve can be opened, and keep 2s to 3s;Now engine can continue to reduce rotating speed, when foot-operated After plate aperture reaches 40%, into fuel gas shutoff pattern and minimum throttle control pattern, minimum throttle control is then carried out Pattern index determines the aperture of air throttle, adjusts the operation conditions of engine, engine is carried out even running, it is possible to will start Machine surge phenomenon after suddenly slowing down is eliminated.
Fuel gas shutoff pattern:It is a kind of state model of natural gas engine work, when pedal is almost totally released Namely when bid value is close to 0, rotating speed reaches under certain condition (1300rpm/min), injection valve is controlled to cut off by ECU Gas supply, under definite value state (throttle opening is 10%), engine ignition is interrupted the aperture of air throttle.
Minimum throttle control pattern:When this control model appears in engine idling and slided with shelves, air throttle is forced Aperture cannot be below this limit value (according to the demarcation that throttle opening is carried out under different rotating speeds).When rotating speed drops too low, also can Certain throttle opening is forced, prevents from stopping working.
Engine idling and band shelves slide when, Engine ECU can according to current operating condition when calculate air throttle The requirements of aperture, but this value not necessarily meets the condition of work of engine, it is necessary to Engine ECU is strong according to following form Air throttle processed opens corresponding aperture, prevents engine dies., it is necessary to ensure that engine is returning idling in calibration process Shi Buhui occurs flame-out phenomenon and rotating speed to be needed to ensure in more than 450rpm/smin.
Also note that:When engine idling is set to 700rpm/min, minimum solar term gate value is demarcated as 9%, should not Throttle opening value 12% during more than normal idling, it is therefore an objective to which prevent that the manufacturing variation of air throttle or engine from causing is idle Speed is too high.
General principle of the invention, principal character and advantages of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not limited to the above embodiments, simply explanation described in above-described embodiment and specification this The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appending claims and its Equivalent thereof.

Claims (6)

1. natural gas engine eliminates turbocharger surge control method, it is characterised in that comprise the steps:
Step one, engine operating state judges, if admission pressure is more than middle high load capacity calibration value, engine before air throttle The heavy-duty service state in;
Step 2, engine retard state judges, if before air throttle in admission pressure and air inlet pipe admission pressure pressure differential More than deceleration calibration value, then engine enters the state, otherwise return to step one of running slowly;
Step 3, engine urgency deceleration regime judges, if throttle opening rate of change is more than air throttle urgency deceleration calibration value, or Admission pressure rate of change suddenly subtracts more than air inlet pipe urgency deceleration calibration value, or pedal aperture rate of change more than pedal in air inlet pipe Fast calibration value, then engine is into the anxious state, otherwise return to step two of running slowly;
Step 4, anti-surge valve is opened, and is kept for 2 to 3 seconds, engine continuous reduction rotating speed, is changed when pedal aperture is reached After calibration value, into fuel gas shutoff pattern and minimum throttle control pattern, minimum throttle control pattern index is then carried out It is fixed, the operation conditions of engine is adjusted, engine surge phenomenon is eliminated.
2. natural gas engine as claimed in claim 1 eliminates turbocharger surge control method, it is characterised in that in the step In rapid one, the middle high load capacity calibration value is 135KPa to 145KPa.
3. natural gas engine as claimed in claim 1 eliminates turbocharger surge control method, it is characterised in that in the step In rapid two, the deceleration calibration value is 4KPa to 6KPa.
4. natural gas engine as claimed in claim 1 eliminates turbocharger surge control method, it is characterised in that in the step In rapid three, the air throttle urgency deceleration calibration value is 0.4/s to 0.6/s;Air inlet pipe urgency deceleration calibration value be 0.4/s extremely 0.6/s;The pedal urgency deceleration calibration value is 0.4/s to 0.6/s.
5. natural gas engine as claimed in claim 1 eliminates turbocharger surge control method, it is characterised in that in the step In rapid four, after engine urgency deceleration regime maintains 1s to 2s, the anti-surge valve is opened.
6. the natural gas engine as described in claim 1 to 5 any claim eliminates turbocharger surge control method, and it is special Levy and be, in the step 4, the calibration value of changing is into 38% to 42%.
CN201611069603.2A 2016-11-28 2016-11-28 Natural gas engine eliminates turbocharger surge control method Pending CN106762110A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108825391A (en) * 2018-07-10 2018-11-16 潍柴西港新能源动力有限公司 Improve the device and its response method of natural gas engine transient response
CN112012834A (en) * 2020-09-07 2020-12-01 潍柴动力股份有限公司 Gas engine control method and device for power generation, ECU and gas engine for power generation
CN112211735A (en) * 2020-09-29 2021-01-12 安徽江淮汽车集团股份有限公司 Method and device for controlling anti-surge of turbocharger, engine system and medium
CN114622984A (en) * 2022-03-10 2022-06-14 潍柴动力股份有限公司 Engine supercharger surge prediction and control method and system
CN115263549A (en) * 2022-05-20 2022-11-01 潍柴动力股份有限公司 Surge identification method of turbocharger and related device

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JPH05195798A (en) * 1992-01-21 1993-08-03 Toyota Motor Corp Deceleration air bypass valve control device of engine with supercharger
JPH0861073A (en) * 1994-08-25 1996-03-05 Mazda Motor Corp Supercharger for engine
JPH10246118A (en) * 1997-02-28 1998-09-14 Suzuki Motor Corp Start control device for air bypass valve
CN101048583A (en) * 2004-07-30 2007-10-03 株式会社小松制作所 Intake controller of internal combustion engine
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CN105351078A (en) * 2014-08-18 2016-02-24 比亚迪股份有限公司 Control method and control device for turbocharging air circulation valve of engine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108825391A (en) * 2018-07-10 2018-11-16 潍柴西港新能源动力有限公司 Improve the device and its response method of natural gas engine transient response
CN108825391B (en) * 2018-07-10 2023-10-20 潍柴西港新能源动力有限公司 Device for improving transient response of natural gas engine and response method thereof
CN112012834A (en) * 2020-09-07 2020-12-01 潍柴动力股份有限公司 Gas engine control method and device for power generation, ECU and gas engine for power generation
CN112211735A (en) * 2020-09-29 2021-01-12 安徽江淮汽车集团股份有限公司 Method and device for controlling anti-surge of turbocharger, engine system and medium
CN114622984A (en) * 2022-03-10 2022-06-14 潍柴动力股份有限公司 Engine supercharger surge prediction and control method and system
CN114622984B (en) * 2022-03-10 2023-03-21 潍柴动力股份有限公司 Engine supercharger surge prediction and control method and system
CN115263549A (en) * 2022-05-20 2022-11-01 潍柴动力股份有限公司 Surge identification method of turbocharger and related device
CN115263549B (en) * 2022-05-20 2023-12-15 潍柴动力股份有限公司 Surge recognition method and related device of turbocharger

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