A kind of cloth ash machine and its manufacturing technique method
Technical field
The present invention relates to building field, particularly relate to a kind of mechanical cloth ash machine in production process for building board and its
Manufacturing technique method.
Background technology
At present, in building board production process, agitator tank above sheet material template, stirring by the cement mortar that will have been configured
Mix after being sufficiently stirred in tank, be poured into Form board frame artificial cloth ash, it usually needs cement mortar is scattered to whole mould by several workmans
Edges of boards inframe, is then put down with scraper plate again.The Form board frame of sheet material is bigger, the labour intensity of workman it is bigger, it is necessary to work when
Between it is more long.And, using the method for artificial cloth ash it is difficult to ensure that cement screedn surfacing, consistency of thickness.Furthermore, due to
Several workmans are needed to be operated in Form board frame, facing surface has footprint unavoidably, or even occurs that indivedual places few ash of scarce ash is existing
As causing the Quality Down of sheet material.
The content of the invention
The one kind provided it is an object of the invention to overcome the deficiencies in the prior art is used in building board production process
Mechanical cloth ash machine and its manufacturing technique method.Cloth ash machine of the present invention is that one kind will be received into by mixed cement mortar is matched
In body storage ash bucket, by associated mechanical mechanism controls ash discharge, realize that the quick cloth ash that cloth gray surface is smooth, plaster layer thickness is consistent sets
It is standby.
The technical scheme is that:
A kind of cloth ash machine, it includes:Track, support body, walking mechanism, homocline mechanism, discharging controller and pneumatic box and
Electrical control cabinet, it is characterised in that:Described parallel track is arranged on the top of panel production line;Support body is had in track;
Walking mechanism is provided with support body;Walking mechanism, homocline mechanism, discharging mechanism and pneumatic box and electrical control cabinet are connected by support body
It is connected in an entirety;Storage bin hopper is arranged on support body;Homocline mechanism is set at storage bin hopper rear, by the cement mortar in storage bin hopper
Put down;The belt operating below discharge bucket is arranged on, cement mortar is fed forward;The ash discharge control set in front of storage bin hopper
Mechanism controls ash discharge thickness and ash discharge width;The sweeping through the material brush roll action in front of belt is arranged on, is cleaned and is transported out on belt
Cement mortar;Pneumatic box and the electrical control cabinet work of support body side are arranged on, control associated mechanical mechanism acts on demand
Carry out cloth ash operation.
Wherein, described walking mechanism, it is included:Movable motor, road wheel, transmission chain, power transmission shaft, shaft coupling;
Movable motor drives drive axis by transmission chain;Power transmission shaft drives another road wheel to rotate by shaft coupling;In walking
The road wheel that two ends are set in mechanism is movably walking in orbit by movable motor.
Described homocline mechanism, it includes:Storage ash bucket, connecting rod, walking cylinder, stopping means, oscillating cylinder, homocline
Scraper plate, arm-tie.
Horizontally movable walking cylinder is provided with described connecting rod;Limit is provided with connecting rod two ends and middle part
Position device, limit walking cylinder moves left and right distance.
Arm-tie is provided with described storage ash bucket;It is provided with to stretch at the top of described oscillating cylinder and stores up equal inside ash bucket
Material scraper plate;By the active force of oscillating cylinder, arm-tie both sides of the homocline scraper plate inside storage ash bucket are done left and right arcuate oscillating motion, are realized equal
Grey purpose.
Described discharging controller, it includes:Hopper width adjustment plate, ash discharge width adjustment plate, scale scraper, scraper
Lift cylinder, conveyer belt, transmission translator, conveyer belt adjusting apparatus, brush roll, brush roll motor, brush roll adjusting apparatus.
Conveyer belt adjusting apparatus are provided between described transmission translator and conveyer belt, the position of conveyer belt can be pre-adjusted
Put and rate of tension.
Described brush roll and the gap of conveyer belt, can be pre-adjusted by brush roll adjusting apparatus.
Gap adjustment between described scraper and conveyer belt must be consistent with cloth ash requirement;Adjustment hopper width adjustment plate position
Put with ash discharge width adjustment Board position, storage bin hopper is stored up grey width and ash discharge width consistent with template is produced;Adjustment transmission is powered
Machine rotating speed and brush roll motor rotating speed, make cloth ash thickness be matched with technological requirement.
A kind of manufacturing technique method of cloth ash machine, it is characterised in that:It includes:
A, according to production template specification requirement adjustment hopper adjustment plate and discharging adjustment plate, it is ensured that discharging size and production plate
Type specification requirement is consistent;
B, the gap between scale scraper and conveyer belt is adjusted according to production technology, the matching conveyer belt speed of travel and cloth ash
The speed of travel of Rack Body, to ensure cloth ash thickness with technological requirement cloth ash consistency of thickness;
C, control cloth ash machine walking to ash at agitator tank feed opening;
D, control cloth ash machine walking to the frame end for wanting cloth ash, adjustment cloth ash machine cloth ash position;
F, control homocline scraper plate or so arcuate rotation are grey, make smooth above the cement mortar in storage ash bucket;
G, startup cloth ash function, scale scraper are raised to adjustment gap;Conveyer belt is run, and sweeping through the material brush roll is revolved at a high speed
Turn;Cloth ash machine is at the uniform velocity moved to cloth ash direction;Start cloth ash;
H, cloth ash are returned at agitator tank drain hole after terminating, and prepare cloth ash next time.
The advantage of the invention is that:The cloth of cloth ash machine of the present invention is compared with traditional artificial operation:Alleviate workman's labor
Fatigue resistance, saves labour turnover;Due to being operated present invention employs electronic, pneumatic control, the automatic cloth ash of production line is realized, carried
High production efficiency and cloth ash quality.
Brief description of the drawings
Fig. 1 is the structural representation of cloth ash machine of the present invention.
Fig. 2 is the structural representation of walking mechanism in cloth ash machine of the present invention.
Fig. 3 is the structural representation of Bu Huijizhong homoclines mechanism of the present invention.
Fig. 4 is the structural representation of ash discharge controlling organization in cloth ash machine of the present invention.
Label declaration in figure:
1st, 1 ', track;2nd, support body;3rd, movable motor;4th, road wheel;5th, transmission chain;
6th, power transmission shaft;7th, shaft coupling;8th, ash bucket is stored up;9th, connecting rod;
10th, left and right walking cylinder;11st, left and right rows walk cylinder limiter;12nd, oscillating cylinder;
13rd, homocline scraper plate;14th, arm-tie;15th, hopper width adjustment plate;
16th, ash discharge width adjustment plate;17th, scale scraper;18th, scraper lift cylinder;
19th, conveyer belt;20th, translator is transmitted;21st, conveyer belt adjusting apparatus;
22nd, brush roll;23rd, brush roll motor;24th, brush roll adjusting apparatus.
25th, electrical control cabinet;26th, pneumatic box
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
As Figure 1-Figure 4, cloth ash machine of the present invention, it is mainly by track, support body, walking mechanism, homocline mechanism, discharging control
The part such as mechanism processed and pneumatic box and electrical control cabinet is constituted.Wherein, track 1,1 ' is set in parallel in the top of panel production line;
A rectangle support body 2 is had in track 1,1 ';Walking mechanism is provided with support body 2.
Described walking mechanism, it is included:Movable motor 3, road wheel 4,4 ', transmission chain 5, power transmission shaft 6, shaft coupling
7;Movable motor 3 drives power transmission shaft 6 to rotate by transmission chain 5;Power transmission shaft 6 drives another road wheel 4 ' to turn by shaft coupling 7
It is dynamic;The road wheel 4,4 ' that two ends are set in walking mechanism is movably walking on path 1 by movable motor 3.
As shown in figure 3, described homocline mechanism, it includes:Storage ash bucket 8, connecting rod 9, walking cylinder 10,10 ', it is spacing
Device 11,11 ', oscillating cylinder 12, homocline scraper plate 13, arm-tie 14.Wherein, it is provided with ash hole in the lower section of storage ash bucket 8;Ash hole
Side top is provided with connecting rod 9;Connecting rod 9 is provided with horizontally movable walking cylinder 10,10 ';The left and right of connecting rod 9
Two ends and middle part are provided with stopping means 11, limit the respective displacement of left and right walking cylinder 10,10 ';In the middle of storage ash bucket 8
It is provided with arm-tie 14;It is expert on cylinder 10,10 ' and is respectively provided with an oscillating cylinder 12;The top of oscillating cylinder 12 is connected with stretches
Enter to store up the homocline scraper plate 13 inside ash bucket 8, by the active force of oscillating cylinder 12, arm-tie of the homocline scraper plate 13 inside storage ash bucket 8
Left and right arcuate oscillating motion is done in 14 both sides, realizes ash purpose.
The course of work of described homocline mechanism is:
Oscillating cylinder 12 works, and swings up and down homocline scraper plate 13;Left and right rows walk the work of cylinder 10,10 ', make ash scraper plate
13 move left and right;Left and right rows walk cylinder stopping means 11,11 ' and limit the distance that homocline scraper plate 13 is moved left and right.When ash material falls into
After storage bin hopper 8, oscillating cylinder 12 and left and right rows walk the work of cylinder 10,10 ', reciprocating 2~4 times, in the ash material in storage bin hopper 8
Liquid level is basically identical, is capable of achieving ash purpose.
As shown in figure 4, described discharging controller, it includes:Hopper width adjustment plate 15, ash discharge width adjustment plate
16th, scale scraper 17, scraper lift cylinder 18, conveyer belt 19, transmission translator 20, conveyer belt adjusting apparatus 21, brush roll 22,
Brush roll motor 23, brush roll adjusting apparatus 24.Wherein, it is provided with hopper width adjustment plate 15 in the top of storage ash bucket 8;In ash discharge
Ash discharge width adjustment plate 16 is provided with mouthful;Scale scraper 17 is provided with ash hole;Described scale scraper 17 receives scraper lifting air
The control of cylinder 18 can be moved up and down, for pre-adjusting the gap between scraper 17 and conveyer belt 19;Ash hole lower section is provided with biography
Send band 19;Support body 2 is provided with transmission translator 20;Transmission translator 20 drives conveyer belt 19 to run;Transmission translator 20 and biography
Conveyer belt adjusting apparatus 21 are provided between sending band 19, position and the rate of tension of conveyer belt 19 can be pre-adjusted;Conveyer belt 19 is adjacent
Place is provided with conveyer belt 19 with brush roll 22 wide;Brush roll 22 is rotated by brush roll motor 3;And brush roll 22 and transmission
Can be pre-adjusted by brush roll adjusting apparatus 24 with 19 gap.
The course of work of described discharging controller is:
Transmission translator 20 is rotated, and is driven by chain, and conveyer belt 19 is rotated;Brush roll motor 23 is rotated, and is passed through
Chain is driven, and brush roll 22 rotates;Scraper lift cylinder 18 works, and drives scale scraper 17 to lift;Scraper cylinder stroke
Limitation, control scraper rises distance, so as to ensure that the gap between scraper and conveyer belt 19 is consistent with demand size;Hopper width
The right position of adjustment plate 15 is adjusted, and changes the grey width of hopper storage;The right position of ash discharge width adjustment plate 16 is adjusted, and changes ash hole
Size.
Gap between adjustment scraper and conveyer belt 19 is consistent with cloth ash requirement;The position of adjustment hopper width adjustment plate 15 with
The position of ash discharge width adjustment plate 16, makes storage bin hopper store up grey width and ash discharge width consistent with production template;Adjustment transmission translator
20 rotating speeds and the motor speed of brush roll 22, make cloth ash thickness be matched with technological requirement.After ash falls into hopper, ash is flat grey, makes
It is basically identical above lixivium;Scraper lift cylinder is opened, scraper rises, and ash material is by the gap between scraper and belt with belt
It is mobile, reach and clean at brush roll, so that, realize cloth ash.
Technological process of the invention includes:
1st, according to production template specification requirement adjustment hopper adjustment plate 15 and discharging adjustment plate 16, it is ensured that discharging size and life
Produce template specification requirement consistent;
2nd, according to the gap between production technology adjustment scale scraper 17 and conveyer belt 19, match conveyer belt 19 and walk speed
The speed of travel of degree and cloth ash Rack Body 2, to ensure cloth ash thickness with technological requirement cloth ash consistency of thickness;
3rd, ash at agitator tank feed opening is arrived in control cloth ash machine walking;
4th, the frame end for wanting cloth ash, adjustment cloth ash machine cloth ash position are arrived in control cloth ash machine walking;
5th, control homocline 13 or so arcuate rotations of scraper plate are grey, make smooth above the cement mortar in storage ash bucket 8;
6th, cloth ash function is started, scale scraper 17 is raised to adjustment gap;Conveyer belt 19 runs, and sweeping through the material brush roll 22 is high
Speed rotation;Cloth ash machine is at the uniform velocity moved to cloth ash direction;Start cloth ash;
7th, returned at agitator tank drain hole after cloth ash terminates, prepare cloth ash next time.