CN106760425A - Ash distributing machine and production process method thereof - Google Patents

Ash distributing machine and production process method thereof Download PDF

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Publication number
CN106760425A
CN106760425A CN201710046327.6A CN201710046327A CN106760425A CN 106760425 A CN106760425 A CN 106760425A CN 201710046327 A CN201710046327 A CN 201710046327A CN 106760425 A CN106760425 A CN 106760425A
Authority
CN
China
Prior art keywords
ash
cloth
machine
conveyer belt
cement mortar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710046327.6A
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Chinese (zh)
Inventor
樊立
王先
魏井忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING TAIKONG PANEL INDUSTRY CORP
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BEIJING TAIKONG PANEL INDUSTRY CORP
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Publication date
Application filed by BEIJING TAIKONG PANEL INDUSTRY CORP filed Critical BEIJING TAIKONG PANEL INDUSTRY CORP
Priority to CN201710046327.6A priority Critical patent/CN106760425A/en
Publication of CN106760425A publication Critical patent/CN106760425A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/06Implements for applying plaster, insulating material, or the like
    • E04F21/08Mechanical implements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention provides a mechanical ash distributor used in the production process of building boards and a production process method thereof. The invention relates to a cement mortar distributing machine, which is a quick cement mortar distributing device for storing cement mortar mixed according to a ratio into a main body cement mortar storage hopper, controlling ash discharge by a related mechanical mechanism and realizing smooth surface of the cement mortar and consistent thickness of a cement mortar layer, and comprises: the device comprises a rail, a frame body, a traveling mechanism, a material homogenizing mechanism, a discharging control mechanism, a pneumatic box and an electric control cabinet. Wherein, the rails are arranged above the plate production line in parallel; a frame body is arranged below the track; the walking mechanism, the material homogenizing mechanism, the discharging mechanism, the pneumatic box and the electric control cabinet are connected into a whole through the frame body. Compared with the traditional manual operation, the cloth of the ash distributor of the invention is as follows: the labor intensity of workers is reduced, and the labor cost is saved; the invention adopts electric and pneumatic control operation, thereby realizing automatic ash distribution of the production line and improving the production efficiency and the ash distribution quality.

Description

A kind of cloth ash machine and its manufacturing technique method
Technical field
The present invention relates to building field, particularly relate to a kind of mechanical cloth ash machine in production process for building board and its Manufacturing technique method.
Background technology
At present, in building board production process, agitator tank above sheet material template, stirring by the cement mortar that will have been configured Mix after being sufficiently stirred in tank, be poured into Form board frame artificial cloth ash, it usually needs cement mortar is scattered to whole mould by several workmans Edges of boards inframe, is then put down with scraper plate again.The Form board frame of sheet material is bigger, the labour intensity of workman it is bigger, it is necessary to work when Between it is more long.And, using the method for artificial cloth ash it is difficult to ensure that cement screedn surfacing, consistency of thickness.Furthermore, due to Several workmans are needed to be operated in Form board frame, facing surface has footprint unavoidably, or even occurs that indivedual places few ash of scarce ash is existing As causing the Quality Down of sheet material.
The content of the invention
The one kind provided it is an object of the invention to overcome the deficiencies in the prior art is used in building board production process Mechanical cloth ash machine and its manufacturing technique method.Cloth ash machine of the present invention is that one kind will be received into by mixed cement mortar is matched In body storage ash bucket, by associated mechanical mechanism controls ash discharge, realize that the quick cloth ash that cloth gray surface is smooth, plaster layer thickness is consistent sets It is standby.
The technical scheme is that:
A kind of cloth ash machine, it includes:Track, support body, walking mechanism, homocline mechanism, discharging controller and pneumatic box and Electrical control cabinet, it is characterised in that:Described parallel track is arranged on the top of panel production line;Support body is had in track; Walking mechanism is provided with support body;Walking mechanism, homocline mechanism, discharging mechanism and pneumatic box and electrical control cabinet are connected by support body It is connected in an entirety;Storage bin hopper is arranged on support body;Homocline mechanism is set at storage bin hopper rear, by the cement mortar in storage bin hopper Put down;The belt operating below discharge bucket is arranged on, cement mortar is fed forward;The ash discharge control set in front of storage bin hopper Mechanism controls ash discharge thickness and ash discharge width;The sweeping through the material brush roll action in front of belt is arranged on, is cleaned and is transported out on belt Cement mortar;Pneumatic box and the electrical control cabinet work of support body side are arranged on, control associated mechanical mechanism acts on demand Carry out cloth ash operation.
Wherein, described walking mechanism, it is included:Movable motor, road wheel, transmission chain, power transmission shaft, shaft coupling; Movable motor drives drive axis by transmission chain;Power transmission shaft drives another road wheel to rotate by shaft coupling;In walking The road wheel that two ends are set in mechanism is movably walking in orbit by movable motor.
Described homocline mechanism, it includes:Storage ash bucket, connecting rod, walking cylinder, stopping means, oscillating cylinder, homocline Scraper plate, arm-tie.
Horizontally movable walking cylinder is provided with described connecting rod;Limit is provided with connecting rod two ends and middle part Position device, limit walking cylinder moves left and right distance.
Arm-tie is provided with described storage ash bucket;It is provided with to stretch at the top of described oscillating cylinder and stores up equal inside ash bucket Material scraper plate;By the active force of oscillating cylinder, arm-tie both sides of the homocline scraper plate inside storage ash bucket are done left and right arcuate oscillating motion, are realized equal Grey purpose.
Described discharging controller, it includes:Hopper width adjustment plate, ash discharge width adjustment plate, scale scraper, scraper Lift cylinder, conveyer belt, transmission translator, conveyer belt adjusting apparatus, brush roll, brush roll motor, brush roll adjusting apparatus.
Conveyer belt adjusting apparatus are provided between described transmission translator and conveyer belt, the position of conveyer belt can be pre-adjusted Put and rate of tension.
Described brush roll and the gap of conveyer belt, can be pre-adjusted by brush roll adjusting apparatus.
Gap adjustment between described scraper and conveyer belt must be consistent with cloth ash requirement;Adjustment hopper width adjustment plate position Put with ash discharge width adjustment Board position, storage bin hopper is stored up grey width and ash discharge width consistent with template is produced;Adjustment transmission is powered Machine rotating speed and brush roll motor rotating speed, make cloth ash thickness be matched with technological requirement.
A kind of manufacturing technique method of cloth ash machine, it is characterised in that:It includes:
A, according to production template specification requirement adjustment hopper adjustment plate and discharging adjustment plate, it is ensured that discharging size and production plate Type specification requirement is consistent;
B, the gap between scale scraper and conveyer belt is adjusted according to production technology, the matching conveyer belt speed of travel and cloth ash The speed of travel of Rack Body, to ensure cloth ash thickness with technological requirement cloth ash consistency of thickness;
C, control cloth ash machine walking to ash at agitator tank feed opening;
D, control cloth ash machine walking to the frame end for wanting cloth ash, adjustment cloth ash machine cloth ash position;
F, control homocline scraper plate or so arcuate rotation are grey, make smooth above the cement mortar in storage ash bucket;
G, startup cloth ash function, scale scraper are raised to adjustment gap;Conveyer belt is run, and sweeping through the material brush roll is revolved at a high speed Turn;Cloth ash machine is at the uniform velocity moved to cloth ash direction;Start cloth ash;
H, cloth ash are returned at agitator tank drain hole after terminating, and prepare cloth ash next time.
The advantage of the invention is that:The cloth of cloth ash machine of the present invention is compared with traditional artificial operation:Alleviate workman's labor Fatigue resistance, saves labour turnover;Due to being operated present invention employs electronic, pneumatic control, the automatic cloth ash of production line is realized, carried High production efficiency and cloth ash quality.
Brief description of the drawings
Fig. 1 is the structural representation of cloth ash machine of the present invention.
Fig. 2 is the structural representation of walking mechanism in cloth ash machine of the present invention.
Fig. 3 is the structural representation of Bu Huijizhong homoclines mechanism of the present invention.
Fig. 4 is the structural representation of ash discharge controlling organization in cloth ash machine of the present invention.
Label declaration in figure:
1st, 1 ', track;2nd, support body;3rd, movable motor;4th, road wheel;5th, transmission chain;
6th, power transmission shaft;7th, shaft coupling;8th, ash bucket is stored up;9th, connecting rod;
10th, left and right walking cylinder;11st, left and right rows walk cylinder limiter;12nd, oscillating cylinder;
13rd, homocline scraper plate;14th, arm-tie;15th, hopper width adjustment plate;
16th, ash discharge width adjustment plate;17th, scale scraper;18th, scraper lift cylinder;
19th, conveyer belt;20th, translator is transmitted;21st, conveyer belt adjusting apparatus;
22nd, brush roll;23rd, brush roll motor;24th, brush roll adjusting apparatus.
25th, electrical control cabinet;26th, pneumatic box
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
As Figure 1-Figure 4, cloth ash machine of the present invention, it is mainly by track, support body, walking mechanism, homocline mechanism, discharging control The part such as mechanism processed and pneumatic box and electrical control cabinet is constituted.Wherein, track 1,1 ' is set in parallel in the top of panel production line; A rectangle support body 2 is had in track 1,1 ';Walking mechanism is provided with support body 2.
Described walking mechanism, it is included:Movable motor 3, road wheel 4,4 ', transmission chain 5, power transmission shaft 6, shaft coupling 7;Movable motor 3 drives power transmission shaft 6 to rotate by transmission chain 5;Power transmission shaft 6 drives another road wheel 4 ' to turn by shaft coupling 7 It is dynamic;The road wheel 4,4 ' that two ends are set in walking mechanism is movably walking on path 1 by movable motor 3.
As shown in figure 3, described homocline mechanism, it includes:Storage ash bucket 8, connecting rod 9, walking cylinder 10,10 ', it is spacing Device 11,11 ', oscillating cylinder 12, homocline scraper plate 13, arm-tie 14.Wherein, it is provided with ash hole in the lower section of storage ash bucket 8;Ash hole Side top is provided with connecting rod 9;Connecting rod 9 is provided with horizontally movable walking cylinder 10,10 ';The left and right of connecting rod 9 Two ends and middle part are provided with stopping means 11, limit the respective displacement of left and right walking cylinder 10,10 ';In the middle of storage ash bucket 8 It is provided with arm-tie 14;It is expert on cylinder 10,10 ' and is respectively provided with an oscillating cylinder 12;The top of oscillating cylinder 12 is connected with stretches Enter to store up the homocline scraper plate 13 inside ash bucket 8, by the active force of oscillating cylinder 12, arm-tie of the homocline scraper plate 13 inside storage ash bucket 8 Left and right arcuate oscillating motion is done in 14 both sides, realizes ash purpose.
The course of work of described homocline mechanism is:
Oscillating cylinder 12 works, and swings up and down homocline scraper plate 13;Left and right rows walk the work of cylinder 10,10 ', make ash scraper plate 13 move left and right;Left and right rows walk cylinder stopping means 11,11 ' and limit the distance that homocline scraper plate 13 is moved left and right.When ash material falls into After storage bin hopper 8, oscillating cylinder 12 and left and right rows walk the work of cylinder 10,10 ', reciprocating 2~4 times, in the ash material in storage bin hopper 8 Liquid level is basically identical, is capable of achieving ash purpose.
As shown in figure 4, described discharging controller, it includes:Hopper width adjustment plate 15, ash discharge width adjustment plate 16th, scale scraper 17, scraper lift cylinder 18, conveyer belt 19, transmission translator 20, conveyer belt adjusting apparatus 21, brush roll 22, Brush roll motor 23, brush roll adjusting apparatus 24.Wherein, it is provided with hopper width adjustment plate 15 in the top of storage ash bucket 8;In ash discharge Ash discharge width adjustment plate 16 is provided with mouthful;Scale scraper 17 is provided with ash hole;Described scale scraper 17 receives scraper lifting air The control of cylinder 18 can be moved up and down, for pre-adjusting the gap between scraper 17 and conveyer belt 19;Ash hole lower section is provided with biography Send band 19;Support body 2 is provided with transmission translator 20;Transmission translator 20 drives conveyer belt 19 to run;Transmission translator 20 and biography Conveyer belt adjusting apparatus 21 are provided between sending band 19, position and the rate of tension of conveyer belt 19 can be pre-adjusted;Conveyer belt 19 is adjacent Place is provided with conveyer belt 19 with brush roll 22 wide;Brush roll 22 is rotated by brush roll motor 3;And brush roll 22 and transmission Can be pre-adjusted by brush roll adjusting apparatus 24 with 19 gap.
The course of work of described discharging controller is:
Transmission translator 20 is rotated, and is driven by chain, and conveyer belt 19 is rotated;Brush roll motor 23 is rotated, and is passed through Chain is driven, and brush roll 22 rotates;Scraper lift cylinder 18 works, and drives scale scraper 17 to lift;Scraper cylinder stroke Limitation, control scraper rises distance, so as to ensure that the gap between scraper and conveyer belt 19 is consistent with demand size;Hopper width The right position of adjustment plate 15 is adjusted, and changes the grey width of hopper storage;The right position of ash discharge width adjustment plate 16 is adjusted, and changes ash hole Size.
Gap between adjustment scraper and conveyer belt 19 is consistent with cloth ash requirement;The position of adjustment hopper width adjustment plate 15 with The position of ash discharge width adjustment plate 16, makes storage bin hopper store up grey width and ash discharge width consistent with production template;Adjustment transmission translator 20 rotating speeds and the motor speed of brush roll 22, make cloth ash thickness be matched with technological requirement.After ash falls into hopper, ash is flat grey, makes It is basically identical above lixivium;Scraper lift cylinder is opened, scraper rises, and ash material is by the gap between scraper and belt with belt It is mobile, reach and clean at brush roll, so that, realize cloth ash.
Technological process of the invention includes:
1st, according to production template specification requirement adjustment hopper adjustment plate 15 and discharging adjustment plate 16, it is ensured that discharging size and life Produce template specification requirement consistent;
2nd, according to the gap between production technology adjustment scale scraper 17 and conveyer belt 19, match conveyer belt 19 and walk speed The speed of travel of degree and cloth ash Rack Body 2, to ensure cloth ash thickness with technological requirement cloth ash consistency of thickness;
3rd, ash at agitator tank feed opening is arrived in control cloth ash machine walking;
4th, the frame end for wanting cloth ash, adjustment cloth ash machine cloth ash position are arrived in control cloth ash machine walking;
5th, control homocline 13 or so arcuate rotations of scraper plate are grey, make smooth above the cement mortar in storage ash bucket 8;
6th, cloth ash function is started, scale scraper 17 is raised to adjustment gap;Conveyer belt 19 runs, and sweeping through the material brush roll 22 is high Speed rotation;Cloth ash machine is at the uniform velocity moved to cloth ash direction;Start cloth ash;
7th, returned at agitator tank drain hole after cloth ash terminates, prepare cloth ash next time.

Claims (10)

1. a kind of cloth ash machine, it includes:Track, support body, walking mechanism, homocline mechanism, discharging controller and pneumatic box and electricity Gas switch board, it is characterised in that:Described parallel track is arranged on the top of panel production line;Support body is had in track; Support body is provided with walking mechanism;Walking mechanism, homocline mechanism, discharging mechanism and pneumatic box and electrical control cabinet are connected by support body It is an entirety;Storage bin hopper is arranged on support body;At storage bin hopper rear, homocline mechanism is set, the cement mortar in storage bin hopper is equal It is flat;The belt operating below discharge bucket is arranged on, cement mortar is fed forward;The ash discharge control machine set in front of storage bin hopper Structure controls ash discharge thickness and ash discharge width;The sweeping through the material brush roll action in front of belt is arranged on, cleans what is transported out on belt Cement mortar;Be arranged on pneumatic box and the electrical control cabinet work of support body side, control associated mechanical mechanism act on demand into The ash operation of row cloth.
2. cloth according to claim 1 ash machine, it is characterised in that:Described walking mechanism, it is included:Movable motor, Road wheel, transmission chain, power transmission shaft, shaft coupling;Movable motor drives drive axis by transmission chain;Power transmission shaft is by connection Axle device drives another road wheel to rotate;The road wheel that two ends are set in walking mechanism moves row in orbit by movable motor Walk.
3. cloth according to claim 1 ash machine, it is characterised in that:Described homocline mechanism, it includes:Storage ash bucket, connection Rod member, walking cylinder, stopping means, oscillating cylinder, homocline scraper plate, arm-tie.
4. cloth according to claim 3 ash machine, it is characterised in that:It is provided with horizontally movable on described connecting rod Walking cylinder;Stopping means is provided with connecting rod two ends and middle part, limit walking cylinder moves left and right distance.
5. cloth according to claim 3 ash machine, it is characterised in that:Arm-tie is provided with described storage ash bucket;Described The homocline scraper plate for stretching into and storing up inside ash bucket is provided with the top of oscillating cylinder;By the active force of oscillating cylinder, homocline scraper plate is in storage ash Left and right arcuate oscillating motion is done in arm-tie both sides inside bucket, realizes ash purpose.
6. cloth according to claim 1 ash machine, it is characterised in that:Described discharging controller, it includes:Hopper width Adjustment plate, ash discharge width adjustment plate, scale scraper, scraper lift cylinder, conveyer belt, transmission translator, conveyer belt adjusting apparatus, Brush roll, brush roll motor, brush roll adjusting apparatus.
7. cloth according to claim 6 ash machine, it is characterised in that:Biography is provided between described transmission translator and conveyer belt Band adjusting apparatus are sent, position and the rate of tension of conveyer belt can be pre-adjusted.
8. cloth according to claim 6 ash machine, it is characterised in that:Described brush roll and the gap of conveyer belt, can pass through Brush roll adjusting apparatus are pre-adjusted.
9. cloth according to claim 6 ash machine, it is characterised in that:Gap adjustment palpus between described scraper and conveyer belt It is consistent with cloth ash requirement;Adjustment hopper width adjustment Board position and ash discharge width adjustment Board position, make storage bin hopper store up grey width and Ash discharge width is consistent with production template;Adjustment conveyer belt motor speed and brush roll motor rotating speed, make cloth ash thickness be wanted with technique Ask matching.
10. the manufacturing technique method of a kind of cloth ash machine, it is characterised in that:It includes:
A, according to production template specification requirement adjustment hopper adjustment plate and discharging adjustment plate, it is ensured that discharging size and production template rule Lattice requirement is consistent;
B, the gap between scale scraper and conveyer belt is adjusted according to production technology, the matching conveyer belt speed of travel and cloth ash frame The speed of travel of body, to ensure cloth ash thickness with technological requirement cloth ash consistency of thickness;
C, control cloth ash machine walking to ash at agitator tank feed opening;
D, control cloth ash machine walking to the frame end for wanting cloth ash, adjustment cloth ash machine cloth ash position;
F, control homocline scraper plate or so arcuate rotation are grey, make smooth above the cement mortar in storage ash bucket;
G, startup cloth ash function, scale scraper are raised to adjustment gap;Conveyer belt runs, and sweeping through the material brush roll rotates at a high speed;Cloth Grey machine is at the uniform velocity moved to cloth ash direction;Start cloth ash;
H, cloth ash are returned at agitator tank drain hole after terminating, and prepare cloth ash next time.
CN201710046327.6A 2017-01-19 2017-01-19 Ash distributing machine and production process method thereof Pending CN106760425A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710046327.6A CN106760425A (en) 2017-01-19 2017-01-19 Ash distributing machine and production process method thereof

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Application Number Priority Date Filing Date Title
CN201710046327.6A CN106760425A (en) 2017-01-19 2017-01-19 Ash distributing machine and production process method thereof

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Publication Number Publication Date
CN106760425A true CN106760425A (en) 2017-05-31

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110593537A (en) * 2019-10-15 2019-12-20 中南林业科技大学 Novel paste coating machine

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2928095A1 (en) * 2008-02-29 2009-09-04 Herve Tanguy Manually propelled self-automatic removing device for calibrated fine sections of e.g. cement in building field, has strips preventing continuation of driving of product to be removed, in grooves, and handles situated on plates of reserve
CN202265999U (en) * 2011-10-19 2012-06-06 杜军 Semiautomatic putty powder coating and painting device for wall surfaces
CN104018591A (en) * 2014-06-20 2014-09-03 江苏卧牛山保温防水技术有限公司 Mechanized construction method for wall thermal insulation
CN105544945A (en) * 2015-12-24 2016-05-04 中联装备集团北新机械有限公司 Continuous and automatic cloth cement distributing device and method
CN105729700A (en) * 2016-02-01 2016-07-06 万峰石材科技股份有限公司 Novel distribution machine and distribution method
CN205382693U (en) * 2016-03-15 2016-07-13 苗健 Cloth ash machine
CN206408911U (en) * 2017-01-19 2017-08-15 北京太空板业股份有限公司 A kind of grey machine of cloth

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2928095A1 (en) * 2008-02-29 2009-09-04 Herve Tanguy Manually propelled self-automatic removing device for calibrated fine sections of e.g. cement in building field, has strips preventing continuation of driving of product to be removed, in grooves, and handles situated on plates of reserve
CN202265999U (en) * 2011-10-19 2012-06-06 杜军 Semiautomatic putty powder coating and painting device for wall surfaces
CN104018591A (en) * 2014-06-20 2014-09-03 江苏卧牛山保温防水技术有限公司 Mechanized construction method for wall thermal insulation
CN105544945A (en) * 2015-12-24 2016-05-04 中联装备集团北新机械有限公司 Continuous and automatic cloth cement distributing device and method
CN105729700A (en) * 2016-02-01 2016-07-06 万峰石材科技股份有限公司 Novel distribution machine and distribution method
CN205382693U (en) * 2016-03-15 2016-07-13 苗健 Cloth ash machine
CN206408911U (en) * 2017-01-19 2017-08-15 北京太空板业股份有限公司 A kind of grey machine of cloth

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110593537A (en) * 2019-10-15 2019-12-20 中南林业科技大学 Novel paste coating machine

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Address after: 100070 12, 3 building, 1 nuclear Road, Science City, Fengtai District, Beijing.

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Application publication date: 20170531