CN106758152A - 一种粘附性强的复合纺织浆料及其制备方法 - Google Patents
一种粘附性强的复合纺织浆料及其制备方法 Download PDFInfo
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- CN106758152A CN106758152A CN201611161235.4A CN201611161235A CN106758152A CN 106758152 A CN106758152 A CN 106758152A CN 201611161235 A CN201611161235 A CN 201611161235A CN 106758152 A CN106758152 A CN 106758152A
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- 229910021529 ammonia Inorganic materials 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明公开了一种粘附性强的复合纺织浆料及其制备方法,该浆料具有下列重量份的原料配比:乙酰化二淀粉磷酸脂40‑50份、邻苯二甲酸二丁酯35‑45份、丙烯酸丁酯30‑40份、5‑氨基乙酰丙酸25‑35份、3‑羟基‑1‑甲氧基‑2‑甲基蒽醌15‑20份、丙基三乙氧基硅烷10‑12份、瓜尔豆胶8‑10份、硫酸亚铁6‑8份、苯酚磺酸锌5‑9份、纳米石墨粉4‑6份、改性硅油消泡剂2‑4份、吸湿剂3‑5份、润滑剂3‑5份、去离子水200份,从而能够实现提高浆料粘附性能的效果。同时,还公开了相应的制备方法。
Description
技术领域
本发明涉及纺织浆料技术领域,具体涉及一种粘附性强的复合纺织浆料及其制备方法。
背景技术
经纱上浆是织造工程的关键环节,浆纱的目的主要是提高纱线的耐磨性,减少毛羽,适当增加纱线的强力,减少伸度,以承受经纱在织造过程中受到的机械作用力,提高纱线的可织性。随着纺织大型轻化工企业特别是纺织企业数量大量增加,纺织浆料的使用量也越来越多,现在纺织浆料是纺织行业除纺织纤维外消耗的第二大材料,我国的年消耗量已达到百万吨之多。
变性淀粉、聚乙烯醇和聚丙烯酸类浆料是目前广泛使用的三大纺织上浆用浆料。目前在国际市场上,淀粉浆料用量约占浆料总用量的74%,聚乙烯醇和丙烯酸类浆料分别约占11% 和12% ,其它浆料为3%左右。经纱上浆的浆料结构为:一般纯棉织物以原淀粉或变性淀粉为主。而纯化纤及其混纺织物,则根据各国资源条件不同而不同。在日本以改性聚乙烯醇为主;在美国使用聚乙烯醇和变性淀粉混合浆料,丙烯酸类浆料为辅助浆料;欧洲国家以变性淀粉为主体浆料,丙烯酸类浆料为辅助浆料。我国在近年来,变性淀粉得到了迅速发展,品种也越来越多。目前在我国,淀粉浆料约占70% ,聚乙烯醇约占20% ,丙烯酸类浆料及其它浆料占10% 左右。我国浆料的使用结构比较复杂。一般纯棉中高特织物大多采用原淀粉或变性淀粉为主,辅以少量聚乙烯醇或丙烯酸类浆料。纯棉低特高密织物采用变性淀粉与聚乙烯醇混合浆料。有些以聚乙烯醇为主体浆料,一般为浆料总量的60% 左右,变性淀粉为30%~40% ,再辅以丙烯酸类浆料;有些以变性淀粉为主体浆料,一般为浆料总量的60% ,聚乙烯醇为30%~ 40% ,再辅以丙烯酸类浆料或CM C (CM S) 浆料。对涤棉织物上浆大多采用聚乙烯醇与变性淀粉的混合浆,以聚乙烯醇为主体,变性淀粉用量为30%~ 40% ,再添加丙烯酸类浆料或CM C (CM S) 浆料;有的还采用以聚乙烯醇为主的纯化学混合浆。
对于上述几种浆料而言,变性淀粉浆料是纺织上浆的主浆料组分,与天然纤维亲和力强,成膜性好,易于退浆,但由于淀粉大分子链是由环状结构的葡萄糖剩基构成的,玻璃化温度较高,大分子链的柔顺性较差,因此淀粉类浆料的浆膜硬而脆,且与涤纶纤维的亲和力较差,粘附性能不够。聚乙烯醇浆料成膜性好,且浆膜强度高、弹性好,对天然纤维和合成纤维都具有较好的粘附性,但聚乙烯醇浆料的生物降解性较差,欧洲一些国家已禁止使用聚乙烯醇浆料。聚丙烯酸类浆料是取代聚乙烯醇浆料发展的重要方向。聚丙烯酸类浆料按照侧链官能团的不同,可分为三类:聚丙烯酰胺,聚丙烯酸及其盐类,聚丙烯酸酯类。聚丙烯酰胺是一个亲水性很强的浆料,因此对疏水性强的涤纶纤维的粘附性不足。聚丙烯酸浆料是锦纶的适用浆料,但对涤纶纤维的粘附性较弱。且聚丙烯酰胺、聚丙烯酸及其盐类浆料吸湿再粘性大,只能少量使用于混合浆料中。聚丙烯酸酯类浆料主要是丙烯酸甲酯及丙烯酸丁酯共聚物,为了水溶的需要,配以丙烯酸共聚单体;这类浆料对合成纤维具有较好的粘附性能,但吸湿和再粘性较强,玻璃化温度低,浆膜较软,限制了其作为主浆料的使用。且聚丙烯酸类浆料多采用乳液聚合法生产,乳化剂的存在往往会恶化其使用性能,如产生泡沫、影响与其它浆料的相容性等。
因此,为了克服上述纺织浆料的缺点,目前纺织浆料的发展趋势主要是:(1)适应环境保护和产品开发的要求,浆料产品应向“少组份、高质量、多功能、系列化、少用或不用聚乙烯醇”的方向发展;(2)加速高质量高性能变性淀粉的开发;(3)开发更新一代的丙烯酸类浆料;(4)在配浆上浆标准化、规范化的基础上,开发各大类产品的组合浆料。同时,在向上述方向发展的基础上,进一步提高纺织浆料自身的固有性能,已解决目前现有新型纺织浆料粘附性能欠缺的问题也是尤为必要的。
发明内容
为解决上述技术问题,本发明提供一种粘附性强的复合纺织浆料及其制备方法,通过采用特定原料进行组合,配合相应的生产工艺,从而能够实现提高浆料粘附性能的效果,具有良好的应用前景。
本发明的目的可以通过以下技术方案实现:
一种粘附性强的复合纺织浆料,由下列重量份的原料制成:乙酰化二淀粉磷酸脂40-50份、邻苯二甲酸二丁酯35-45份、丙烯酸丁酯30-40份、5-氨基乙酰丙酸25-35份、3-羟基-1-甲氧基-2-甲基蒽醌15-20份、丙基三乙氧基硅烷10-12份、瓜尔豆胶8-10份、硫酸亚铁6-8份、苯酚磺酸锌5-9份、纳米石墨粉4-6份、改性硅油消泡剂2-4份、吸湿剂3-5份、润滑剂3-5份、去离子水200份。
优选地,所述的吸湿剂选自丙二醇、二甘醇、甘油中的任意一种。
优选地,所述的润滑剂选自石蜡、动物脂、氢化动物脂中的任意一种。
所述粘附性强的复合纺织浆料的制备方法包括以下步骤:
(1)按照重量份称取各原料;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至125-135℃,搅拌反应90-110分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至70-80℃,加入吸湿剂、润滑剂并搅拌混合均匀,继续升温至100-120℃,反应3-4小时,冷却至室温后取出,再于600-700W的功率下超声2-4小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌40-50分钟,得到成品浆料。
优选地,所述步骤(2)中反应釜反应时的压强为4-6MPa。
优选地,所述步骤(3)中的超声功率为650W,超声时间为3小时。
本发明与现有技术相比,其有益效果为:
(1)本发明的纺织浆料以乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯、5-氨基乙酰丙酸为主要成分,通过加入3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉、改性硅油消泡剂、吸湿剂、润滑剂、去离子水,辅以混合、调节pH、升温反应、分散、超声处理、搅拌等工艺,使得制备而成的浆料粘附性能优异,具有良好的应用前景。
(2)本发明的纺织浆料原料廉价、工艺简单,适于大规模工业化运用,实用性强。
具体实施方式
下面结合具体实施例对发明的技术方案进行详细说明。
实施例1
(1)按照重量份称取乙酰化二淀粉磷酸脂40份、邻苯二甲酸二丁酯35份、丙烯酸丁酯30份、5-氨基乙酰丙酸25份、3-羟基-1-甲氧基-2-甲基蒽醌15份、丙基三乙氧基硅烷10份、瓜尔豆胶8份、硫酸亚铁6份、苯酚磺酸锌5份、纳米石墨粉4份、改性硅油消泡剂2份、丙二醇3份、石蜡3份、去离子水200份;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至125℃,在压强为4MPa下搅拌反应90分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至70℃,加入丙二醇、石蜡并搅拌混合均匀,继续升温至100℃,反应3小时,冷却至室温后取出,再于650W的功率下超声3小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌40分钟,得到成品浆料。
制得的纺织浆料的性能测试结果如表1所示。
实施例2
(1)按照重量份称取乙酰化二淀粉磷酸脂45份、邻苯二甲酸二丁酯40份、丙烯酸丁酯35份、5-氨基乙酰丙酸30份、3-羟基-1-甲氧基-2-甲基蒽醌18份、丙基三乙氧基硅烷11份、瓜尔豆胶9份、硫酸亚铁7份、苯酚磺酸锌7份、纳米石墨粉5份、改性硅油消泡剂3份、二甘醇4份、动物脂4份、去离子水200份;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至130℃,在压强为5MPa下搅拌反应100分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至75℃,加入二甘醇、动物脂并搅拌混合均匀,继续升温至110℃,反应3.5小时,冷却至室温后取出,再于650W的功率下超声3小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌45分钟,得到成品浆料。
制得的纺织浆料的性能测试结果如表1所示。
实施例3
(1)按照重量份称取乙酰化二淀粉磷酸脂50份、邻苯二甲酸二丁酯45份、丙烯酸丁酯40份、5-氨基乙酰丙酸35份、3-羟基-1-甲氧基-2-甲基蒽醌20份、丙基三乙氧基硅烷12份、瓜尔豆胶10份、硫酸亚铁8份、苯酚磺酸锌9份、纳米石墨粉6份、改性硅油消泡剂4份、甘油5份、氢化动物脂5份、去离子水200份;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至135℃,在压强为6MPa下搅拌反应110分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至80℃,加入甘油、氢化动物脂并搅拌混合均匀,继续升温至120℃,反应4小时,冷却至室温后取出,再于650W的功率下超声3小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌50分钟,得到成品浆料。
制得的纺织浆料的性能测试结果如表1所示。
实施例4
(1)按照重量份称取乙酰化二淀粉磷酸脂40份、邻苯二甲酸二丁酯45份、丙烯酸丁酯30份、5-氨基乙酰丙酸35份、3-羟基-1-甲氧基-2-甲基蒽醌15份、丙基三乙氧基硅烷12份、瓜尔豆胶8份、硫酸亚铁8份、苯酚磺酸锌5份、纳米石墨粉6份、改性硅油消泡剂2份、丙二醇5份、氢化动物脂3份、去离子水200份;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至135℃,在压强为4MPa下搅拌反应110分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至70℃,加入丙二醇、氢化动物脂并搅拌混合均匀,继续升温至120℃,反应3小时,冷却至室温后取出,再于650W的功率下超声3小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌50分钟,得到成品浆料。
制得的纺织浆料的性能测试结果如表1所示。
对比例1
(1)按照重量份称取乙酰化二淀粉磷酸脂45份、邻苯二甲酸二丁酯40份、丙烯酸丁酯35份、5-氨基乙酰丙酸30份、3-羟基-1-甲氧基-2-甲基蒽醌18份、丙基三乙氧基硅烷11份、硫酸亚铁7份、苯酚磺酸锌7份、改性硅油消泡剂3份、二甘醇4份、动物脂4份、去离子水200份;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至130℃,在压强为5MPa下搅拌反应100分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、硫酸亚铁、苯酚磺酸锌和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至75℃,加入二甘醇、动物脂并搅拌混合均匀,继续升温至110℃,反应3.5小时,冷却至室温后取出,再于650W的功率下超声3小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌45分钟,得到成品浆料。
制得的纺织浆料的性能测试结果如表1所示。
对比例2
(1)按照重量份称取乙酰化二淀粉磷酸脂40份、邻苯二甲酸二丁酯45份、丙烯酸丁酯30份、5-氨基乙酰丙酸35份、3-羟基-1-甲氧基-2-甲基蒽醌15份、瓜尔豆胶8份、硫酸亚铁8份、苯酚磺酸锌5份、纳米石墨粉6份、改性硅油消泡剂2份、丙二醇5份、氢化动物脂3份、去离子水200份;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至135℃,在压强为4MPa下搅拌反应110分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至70℃,加入丙二醇、氢化动物脂并搅拌混合均匀,继续升温至120℃,反应3小时,冷却至室温后取出,再于650W的功率下超声3小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌50分钟,得到成品浆料。
制得的纺织浆料的性能测试结果如表1所示。
将实施例1-4和对比例1-2的纺织浆料分别测试其粘着力和抱合力。
表1
粘着力(N) | 粘着力CV(%) | 抱合力(次) | |
实施例1 | 205 | 13.8 | 27 |
实施例2 | 227 | 15.1 | 33 |
实施例3 | 212 | 14.2 | 29 |
实施例4 | 219 | 14.7 | 30 |
对比例1 | 186 | 12.6 | 23 |
对比例2 | 164 | 12.1 | 21 |
本发明的纺织浆料以乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯、5-氨基乙酰丙酸为主要成分,通过加入3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉、改性硅油消泡剂、吸湿剂、润滑剂、去离子水,辅以混合、调节pH、升温反应、分散、超声处理、搅拌等工艺,使得制备而成的浆料粘附性能优异,具有良好的应用前景和社会效益。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。
Claims (6)
1.一种粘附性强的复合纺织浆料,其特征在于:由下列重量份的原料制成:乙酰化二淀粉磷酸脂40-50份、邻苯二甲酸二丁酯35-45份、丙烯酸丁酯30-40份、5-氨基乙酰丙酸25-35份、3-羟基-1-甲氧基-2-甲基蒽醌15-20份、丙基三乙氧基硅烷10-12份、瓜尔豆胶8-10份、硫酸亚铁6-8份、苯酚磺酸锌5-9份、纳米石墨粉4-6份、改性硅油消泡剂2-4份、吸湿剂3-5份、润滑剂3-5份、去离子水200份。
2.根据权利要求1所述的粘附性强的复合纺织浆料,其特征在于:所述的吸湿剂选自丙二醇、二甘醇、甘油中的任意一种。
3.根据权利要求1所述的粘附性强的复合纺织浆料,其特征在于:所述的润滑剂选自石蜡、动物脂、氢化动物脂中的任意一种。
4.根据权利要求1~3任一所述的粘附性强的复合纺织浆料的制备方法,其特征在于,包括以下步骤:
(1)按照重量份称取各原料;
(2)将乙酰化二淀粉磷酸脂、邻苯二甲酸二丁酯、丙烯酸丁酯混合均匀,投入到反应釜中,用浓度为2%的NaOH溶液调节混合物pH至8.0,随后将反应釜升温至125-135℃,搅拌反应90-110分钟,得初步反应混合物;
(3)将5-氨基乙酰丙酸、3-羟基-1-甲氧基-2-甲基蒽醌、丙基三乙氧基硅烷、瓜尔豆胶、硫酸亚铁、苯酚磺酸锌、纳米石墨粉和去离子水混合,投入分散釜中将混合液分散至均匀状态,随后升温至70-80℃,加入吸湿剂、润滑剂并搅拌混合均匀,继续升温至100-120℃,反应3-4小时,冷却至室温后取出,再于600-700W的功率下超声2-4小时,得到超声处理混合液;
(4)将步骤(2)得到的初步反应混合物和步骤(3)得到的超声处理混合液合并,搅拌均匀,加入改性硅油消泡剂,再于5000 r/min的状态下搅拌40-50分钟,得到成品浆料。
5.根据权利要求4所述的粘附性强的复合纺织浆料的制备方法,其特征在于,所述步骤(2)中反应釜反应时的压强为4-6MPa。
6.根据权利要求4所述的粘附性强的复合纺织浆料的制备方法,其特征在于,所述步骤(3)中的超声功率为650W,超声时间为3小时。
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