CN106757783B - Coir fibre mattress raw material dispersing device - Google Patents
Coir fibre mattress raw material dispersing device Download PDFInfo
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- CN106757783B CN106757783B CN201611212228.2A CN201611212228A CN106757783B CN 106757783 B CN106757783 B CN 106757783B CN 201611212228 A CN201611212228 A CN 201611212228A CN 106757783 B CN106757783 B CN 106757783B
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- Prior art keywords
- ball
- raw material
- breaks
- headstock
- snorkel
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Invalid Beds And Related Equipment (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention belongs to the preconditioning technique fields of fibrous material, disclose a kind of coir fibre mattress raw material dispersing device, including breaing up case and headstock, it breaks up and is equipped with one in case and hollow breaks up ball, it breaks up and is evenly equipped with several on the side wall of ball and breaks up hole, it breaks up and is communicated with snorkel on ball, snorkel passes through and breaks up case and be connected to headstock;Headstock is provided with water, and the water surface is located at the lower section of snorkel and headstock connectivity part, piston is equipped in headstock, and piston upper end is equipped with piston rod;Piston rod upper end is equipped with control device, and control device can drive piston rod to slide above and below, can also stop in the switching slided above and below static.The present invention solves in coir fibre mattress manufacturing process in the prior art, and raw material breaks up the bad technical problem of effect.
Description
Technical field
The invention belongs to the preconditioning technique fields of fibrous material, and in particular to a kind of coir fibre mattress raw material dispersing device.
Background technique
Coconut palm palm fibre is the rope extracted by cocoanut husk, the one kind formed after high-temperature sterilization and purification compression
Natural material, which is usually that compression, rolling are bundled after rolling up, to be sold and buys.Coir fibre mattress is using coconut palm palm fibre as pad made of raw material
Son, since it is natural harmless, commonly used in the production of mattress.Coir fibre mattress production technical process generally include raw material break up,
Raw material dedusting, preforming, cutting, compression moulding.
Coconut palm palm fibre is due to there is many silk threads to wind, and after compressing it, rolling volume, these silk threads can mutually be intertwined, shape
At an entirety, and this some whole position can be more thick and solid, some positions unevenly, and are not easy again than leaner
It separates, therefore, needs to break up raw material coconut palm palm fibre before being pressed into coir fibre mattress.Existing dispersing device is usually a roller, behaviour
Raw material coconut palm palm fibre is put into roller when making, rotates roller, is broken up by the rolling of raw material, collision to realize.However, roller turns
When dynamic, raw material can be rotated along edge synchronization under the influence of centrifugal force, and mutual collision effect is weaker, therefore, breaks up
Effect is simultaneously bad.Certainly, to solve the above-mentioned problems, also some producers pass through steel ball and original in being put into some steel balls in roller
Raw material is broken up in the collision of material, however, steel ball is heavier, raw material is beaten and is converged jointly in cylinder wall or two steel balls
When beaing raw material, it is easy to smash raw material, it is not easily molded, but also it is easily destroyed the fibr tissue of raw material.
Summary of the invention
The invention is intended to provide a kind of coir fibre mattress raw material dispersing device, to solve coir fibre mattress manufacturing process in the prior art
In, raw material breaks up the bad technical problem of effect.
Coir fibre mattress raw material dispersing device in this programme, including case and headstock are broken up, it breaks up hollow equipped with one in case
Break up ball, break up and be evenly equipped with several on the side wall of ball and break up hole, break up and be communicated with snorkel on ball, snorkel is passed through and broken up
Case is connected to headstock;Headstock is provided with water, and the water surface is located at the lower section of snorkel and headstock connectivity part, is equipped in headstock
Piston, piston upper end are equipped with piston rod;Piston rod upper end is equipped with control device, and control device includes the double of the irony being vertically arranged
The upper end of face rack gear, the two-sided rack and piston rod connects, and the top of the two-sided rack is equipped with magnet, and the two sides of the two-sided rack are equipped with
The partial gear that can be engaged with the two-sided rack, the endless whole step of two partial gears are 240 degree, when one of them is endless
When all gear is engaged with the two-sided rack, another partial gear falls off with the two-sided rack, and the two-sided rack has 120 degree of engagement
Neutral gear;Two partial gears pass through the gear set that the two can be made a to rotate in same direction connection.
Using the coir fibre mattress raw material dispersing device in this programme, breaks up and break up hole for ventilating on ball, broken up with changing
Pressure size in case;Water in headstock is used for dust suction;Piston in headstock moves up and down the pressure in changeable headstock
Power size, and by snorkel and the connection for breaing up ball, and then change the pressure size broken up in ball.Control device is for controlling
The movement of piston, the two-sided rack refer to that there are the rack gear of the gear teeth, the upper end connection of the two-sided rack and piston rod, thus two-sided in two sides
Rack gear, which moves up and down, to drive piston rod to move up and down;Magnet can attract the two-sided rack of irony, so that the two-sided rack moves to
Top, and with two partial gears be in engage neutral gear when, the two-sided rack will not fall downwards under its own gravity
It falls.The endless whole step of partial gear refers to the arc section both ends for not setting the gear teeth on a circumference of gear and the folder of circle center line connecting
Angle, the angle are 240 degree, and have the both ends of the arc section of the gear teeth and the angle of circle center line connecting is 120 degree.The two-sided rack has
120 degree of engagement neutral gear refers to two partial gear rotation tours, during rotating 240 degree therein, double cog
Item has partial gear to engage, and during rotating other 120 degree, the two-sided rack does not have partial gear to nibble with it
It closes, at this point, rack gear is stationary under the attraction effect of magnet, so that headstock is in state of pressure keeping.Two incomplete teeth
Wheel rotates in same direction, and can avoid the two and engages simultaneously with the two-sided rack.
Technical principle and technical effect of the invention are as follows:
1, piston upwards, the pressure broken up in ball reduce, and raw material are adsorbed in the surface for breaing up ball, and due to original
Material be it is soft, can will break up hole plug;Piston moves downward, and the gas in propulsion power case is moved to breaing up in ball, increases
The big pressure broken up in ball is sprayed to breaing up in case by breaing up hole at this point, breaing up gas in ball, breaks up ball to being adsorbed in
The raw material on surface generates a biggish impact force, which can break up raw material.
This programme breaks up raw material inside raw material using the pressure of gas, and gas is related to face to the impact force of raw material
Extensively, it is good to break up effect;Gas in the process of movement, can be selected preferentially across the weaker raw material of binding force and raw material
The raw material to link together is broken up in junction, and gas will not break up raw material without such as general hardness of steel ball,
Further such that this programme to break up effect good.And raw material is adsorbed in break up ball surface during, suction to raw material
Attached power can also have to raw material it is certain break up effect, improve and break up efficiency.
2, raw material is adsorbed in by piston upwards while break up ball surface, and dust, which also can be adsorbed to enter to, breaks up ball
In, and as air-flow enters in headstock, moves upwards, when being in state of pressure keeping in piston stop motion, headstock, there is no
Air-flow, dust can be fallen in water under the action of its own gravity at this time, and the dust fallen in water is due to there is the absorption of water
Effect, will not piston moves downward form back draught during be back to and break up in ball, dedusting is realized, in multiplicating
Movement is stated, the dust in raw material will be removed, and reduce the process of coir fibre mattress raw material dedusting.
It is the preferred embodiment based on above scheme below:
Preferred embodiment one: the snorkel is connected to the sidewall bottom for breaing up ball.Increase to which piston moves downward and breaks up
When pressure in ball, gas more can blow afloat upwards raw material, and in the process, raw material has more times to disperse, and
During being fallen downwards, it also occur that mutually collision, facilitates the dispersion of raw material between raw material and raw material.
Preferred embodiment two: being based on preferred embodiment one, and described break up is equipped with a pressurizing ball in ball, pressurizing ball outer wall with break up
There is gap between ball inner wall.Pressurizing ball can reduce the cavity volume broken up in ball, piston moves downward with equidistant feelings
Under condition, it is equal to enter to the gas flow broken up in ball, and at this time in a reduced volume of situation, the pressure of gas can be bigger, from
And it is stronger to the impact force of raw material, effect is broken up also with regard to more preferable to raw material.
Preferred embodiment three: being based on preferred embodiment two, and the pressurizing ball is hollow form.Thus the weight of pressurizing ball is smaller, subtracts
The pressure of light snorkel.
Preferred embodiment four: being based on preferred embodiment three, and the outer wall of the pressurizing ball is equipped with multiple guiding towards snorkel
Slot.Guide groove can be oriented to gas and dust, enter in snorkel convenient for gas and dust.
Preferred embodiment five: it is based on preferred embodiment four, the hole of breaing up is bellmouth, the miner diameter end direction pressurization of bellmouth
Ball.Bellmouth is entered to convenient for dust and is broken up in ball.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of coir fibre mattress of embodiment of the present invention raw material dispersing device;
Fig. 2 is the structural schematic diagram of middle gear of embodiment of the present invention group.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description include: magnet 1, the two-sided rack 2, partial gear 3, headstock 4, piston 5,
Case 6 is broken up, ball 7 is broken up, breaks up hole 8, pressurizing ball 9, snorkel 10, driving gear 11, driven gear 12.
As shown in Figure 1 and Figure 2, coir fibre mattress raw material dispersing device, including break up case 6 and headstock 4.
Break up be equipped in case 6 one it is hollow break up ball 7, break up and be evenly equipped with several on the side wall of ball 7 and break up hole 8, beat
Dissipating hole 8 is bellmouth, and the miner diameter end direction of bellmouth breaks up 7 inside of ball.It breaks up and is equipped with a pressurizing ball 9, pressurizing ball 9 in ball 7
Outer wall for hollow form, pressurizing ball 9 is equipped with multiple guide grooves, and the upper end vertex of pressurizing ball 9 is led in one end of guide groove, another
The lower end vertex of pressurizing ball 9 is led at end.The bottom end for breaing up ball 7 is communicated with snorkel 10, and snorkel 10 passes through the side wall for breaing up case 6
It is connected to headstock 4.
Headstock 4 is provided with water, and the water surface is located at the lower section of snorkel 10 Yu 4 connectivity part of headstock, is equipped with and lives in headstock 4
Plug 5,5 upper end of piston are equipped with piston rod.Piston rod upper end is equipped with control device, and control device includes the double of the irony being vertically arranged
Face rack gear 2, the two-sided rack 2 are connect with the upper end of piston rod, and the top of the two-sided rack 2 is equipped with magnet 1, the two sides of the two-sided rack 2
It is equipped with the partial gear 3 that can be engaged with the two-sided rack 2, the endless whole step of two partial gears 3 is 240 degree, when it
In a partial gear 3 when being engaged with the two-sided rack 2, another partial gear 3 falls off with the two-sided rack 2, and double cog
Item 2 has 120 degree of engagement neutral gear.Two partial gears 3 pass through the gear set that the two can be made a to rotate in same direction connection, the tooth
Wheel group includes two driven gears 12 and a driving gear 11, and two driven gears 12 pass through a rotation axis and two respectively
Partial gear 3 connects, and driving gear 11 is located between two driven gears 12, and two driven gears 12 are and driving gear
11 engagements, driving gear 11 are connected with motor by a line shaft.
In the specific implementation process, motor is opened, piston 5 moves upwards, raw material is adsorbed in the surface for breaing up ball 7, with
Dust is sucked into and breaks up in ball 7 simultaneously by this, and dust is entered in headstock 4 and moved upwards with air-flow.When two not exclusively
When gear 3 turns to the two-sided rack 2 to engage neutral gear, piston rod stationary, headstock 4 under the attraction effect of magnet 1
Interior to be in state of pressure keeping, dust is fallen in water downwards under self gravitation effect.After partial gear 3 rotates 120 degree, again
It is engaged with the two-sided rack 2, the two-sided rack 2 moves downward, and piston 5 is pushed to move downward, and the pressure broken up in ball 7 increases, to original
Material forms an impact force, and raw material is broken up.Above-mentioned movement is repeated, until raw material is broken up completely, the dust in raw material is gone
It removes.
For those skilled in the art, without departing from the structure of the invention, several changes can also be made
Shape and improvement, these also should be considered as protection scope of the present invention, these all will not influence the effect and patent that the present invention is implemented
Practicability.
Claims (6)
1. coir fibre mattress raw material dispersing device, it is characterised in that: including breaing up case and headstock, break up be equipped in case one it is hollow
Ball is broken up, breaks up and is evenly equipped with several on the side wall of ball and breaks up hole, break up and be communicated with snorkel on ball, snorkel passes through and breaks up case
It is connected to headstock;Headstock is provided with water, and the water surface is located at the lower section of snorkel and headstock connectivity part, is equipped with and lives in headstock
Plug, piston upper end are equipped with piston rod;Piston rod upper end is equipped with control device, and control device includes the two-sided of the irony being vertically arranged
The upper end of rack gear, the two-sided rack and piston rod connects, and the top of the two-sided rack is equipped with magnet, and the two sides of the two-sided rack are equipped with can
The partial gear engaged with the two-sided rack, the endless whole step of two partial gears are 240 degree, when one of them is incomplete
When gear is engaged with the two-sided rack, another partial gear falls off with the two-sided rack, and the two-sided rack has 120 degree of engagement empty
Shelves;Two partial gears pass through the gear set that the two can be made a to rotate in same direction connection.
2. coir fibre mattress raw material dispersing device according to claim 1, it is characterised in that: the snorkel, which is connected to, breaks up ball
Sidewall bottom.
3. coir fibre mattress raw material dispersing device according to claim 2, it is characterised in that: described break up in ball adds equipped with one
Pressure ball, pressurizing ball outer wall and breaks up between ball inner wall and has gap.
4. coir fibre mattress raw material dispersing device according to claim 3, it is characterised in that: the pressurizing ball is hollow form.
5. coir fibre mattress raw material dispersing device according to claim 4, it is characterised in that: the outer wall of the pressurizing ball is equipped with
Multiple guide grooves towards snorkel.
6. coir fibre mattress raw material dispersing device according to claim 5, it is characterised in that: the hole of breaing up is bellmouth, cone
The miner diameter end in shape hole is towards pressurizing ball.
Priority Applications (1)
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CN201611212228.2A CN106757783B (en) | 2016-12-25 | 2016-12-25 | Coir fibre mattress raw material dispersing device |
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CN201611212228.2A CN106757783B (en) | 2016-12-25 | 2016-12-25 | Coir fibre mattress raw material dispersing device |
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CN106757783A CN106757783A (en) | 2017-05-31 |
CN106757783B true CN106757783B (en) | 2019-03-08 |
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CN201611212228.2A Active CN106757783B (en) | 2016-12-25 | 2016-12-25 | Coir fibre mattress raw material dispersing device |
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