CN106757113A - A kind of gear degreasing unit - Google Patents
A kind of gear degreasing unit Download PDFInfo
- Publication number
- CN106757113A CN106757113A CN201611212237.1A CN201611212237A CN106757113A CN 106757113 A CN106757113 A CN 106757113A CN 201611212237 A CN201611212237 A CN 201611212237A CN 106757113 A CN106757113 A CN 106757113A
- Authority
- CN
- China
- Prior art keywords
- gear
- feed tube
- longitudinal axis
- rotating disk
- rotating shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
- C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
- C23G5/04—Apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to gear surface degreasing unit,More particularly to the degreasing unit after gear oil quenching,Axis of rotation is connected to the center of collecting tank,The dividing plate that rotating disk is divided into upper area and lower zone is equipped with the middle of the rotating disk fixedly mounted in rotating shaft,The rotary disk surface of upper area is in along the wavy of rotation disk center radiation,If offering Heavenly Stems and Earthly Branches feed tube in the rotating disk of lower zone,Some shower nozzles are offered on branch feed tube,Branch feed tube is in radial along rotation disk center,The center of branch feed tube is provided with the main feed tube communicated with branch feed tube,Main feed tube is connected with liquid reserve tank by drain pipe,The transverse axis being hinged in rotating shaft is provided with above rotating disk,Transverse axis left end is hinged with the longitudinal axis,Longitudinal axis lower end rotates connection gear,Discharge pipe is provided with the outside of collecting tank,Some unidirectional vents are offered on discharge pipe,Air blower is communicated with discharge pipe,Solve the problems, such as the gear surface oil residues after oil quenching.
Description
Technical field
The present invention relates to gear surface degreasing unit, more particularly to gear oil quenching backgear surface oil stain removal device.
Background technology
Gear, is with teeth on wheel rim, can continuously engage the mechanical organ of transmission motion and power, is occurred in transmission application
It is extremely early, because of stationarity and continuity that it is driven, be widely used in the every field of machinery；Gear is must in reduction box
One of few component, the quality of gear decides the stability of transmission, the accuracy of speed reducing ratio.And now more accurate mechanical tooth
Wheel assembly, is typically all made using forging mode.Its operating process is to be forged and pressed using forging processing machine, by tooth
Wheel workpiece is placed in forging die, is forged and pressed by forging the forging hammer of processing machine.And gear workpieces are due to warm during forging and pressing
Conductibility so that itself is in the condition of high temperature, it is necessary to be cooled down to workpiece after once forging and stamping are finished.Common is cold
But mode has water quenching and oil quenching, and both quenching modes are different, and the specific heat mainly due to water and oil has difference, therefore is quenching
The severity of gear workpieces cooling is different when fiery, and the thermal effectiveness to gear workpieces is also different.Wherein water quenching is compared
Fierceness, toughness aspect has been sacrificed while producing high rigidity, and oil quenching somewhat relaxes, and compares compromise, and cooling velocity is small, for
The through hardening effect of miniature workpiece is good.
But gear workpieces are after oil quenching terminates, surface can be attached with one layer of oil so that the follow-up process to gear polishing
The polishing bits of middle generation can be adhered on gear workpieces, and polishing bits are adhered on gear can cause that the transmission efficiency of gear is reduced, while
Also the crudy of gear can be influenceed.
The content of the invention
The present invention is in order to solve the problems, such as the gear surface oil residues after oil quenching, there is provided a kind of gear degreasing unit.
In order to achieve the above object, base case of the invention provides a kind of gear degreasing unit, including collecting tank and turns
Axle, axis of rotation is connected to the center of collecting tank, and rotating disk is installed with rotating shaft, and being equipped with the middle of rotating disk to revolve
Rotating disk is divided into the dividing plate of upper area and lower zone, the rotary disk surface of upper area along the circumferential direction in wavy, under
If offering Heavenly Stems and Earthly Branches feed tube in the rotating disk in square region, some shower nozzles are offered on branch feed tube, branch feed tube is in along rotation
Center of turntable is radial, and the main feed tube communicated with branch feed tube is provided with the middle part of rotating disk, and main feed tube is set in rotating shaft
On, main feed tube is connected with liquid reserve tank by drain pipe, is provided with the transverse axis being hinged in rotating shaft above rotating disk, transverse axis away from
One end of rotating shaft is hinged with the longitudinal axis, and the longitudinal axis rotates connection gear, is provided with the outside of collecting tank vertically arranged away from one end of transverse axis
Multiple discharge pipes, some unidirectional vents are offered on discharge pipe, the discharge pipe on the outside of collecting tank is connected, connected on discharge pipe
It is connected with air blower.
The principle of this base case is：Collecting tank is used for collecting waste liquid and waste oil after gear oil removing.Collecting tank middle part
Rotating shaft on activity rotating disk is installed, rotating disk is divided into upper area and lower zone by dividing plate, the rotation in upper area
Disk along the circumferential direction in wavy, sets the transverse axis being hinged in rotating shaft above rotating disk, transverse axis is hinged away from the side of rotating shaft
The longitudinal axis, is flexibly connected gear on the longitudinal axis, by the rotation of rotating shaft, can drive the transverse axis in rotating shaft, the longitudinal axis being hinged on transverse axis
Rotated along the ripple glaze in rotating disk so that the gear that activity is installed on the longitudinal axis is moved in upper and lower undulating.And lower zone
If rotating disk on open up Heavenly Stems and Earthly Branches feed tube, some shower nozzles, center of the branch feed tube also along rotating disk are opened up on branch feed tube
Radially, and branch feed tube center is provided with the main feed tube communicated with branch feed tube, main feed tube is set in rotating shaft
On, liquid reserve tank is connected by drain pipe on main feed tube, remain greasy dirt on oil quenching backgear by placing to dissolve in liquid reserve tank
Ethanol, during the gear on the longitudinal axis is constantly rotated around rotating shaft, the shower nozzle on rotating disk branch feed tube constantly sprays
Ethanol, ethanol is uniformly sprayed on the surface of gear, and rotating disk shower nozzle injection pressure it is big when, the tooth on the longitudinal axis can be blown
Wheel is rotated so that it is more uniform that the ethanol on gear sprays so that the effect of deoiling of gear is more preferable.Additionally, collecting tank
Outside is provided with discharge pipe, and some unidirectional vents are offered on discharge pipe, on the discharge pipe under the drive of air blower, on discharge pipe
Vent constantly to air blast on gear so that the similar compatibility effect of ethanol and oil stain more preferably, contributes on gear on gear
The removal of oil stain, and the gear for removing oil stain can also further be dried.
The beneficial effect of this base case is：If the 1, opening up the Heavenly Stems and Earthly Branches in the rotating disk of rotating shaft top rotating disk lower zone
Feed tube, opens up some shower nozzles on branch feed tube, with the rotation of rotating shaft, enable to the shower nozzle in rotating disk to turning on the longitudinal axis
The gear of dynamic connection constantly sprays ethanol so that ethanol fully mixes with oil stain unnecessary in rotating disk, improves going for rotating disk
Oily effect；2nd, the upper area of rotating shaft top rotating disk is wavy in what is radiated along rotation disk center, during axis of rotation, can
The transverse axis that is hinged in rotating shaft is driven along the wave rippling of rotating disk, and then causes to be hinged on the longitudinal axis on transverse axis
Lower movement so that the gear on the longitudinal axis is moved up and down, the gear rubs mutually on such longitudinal axis contributes to oil stain and second on gear
Alcohol is fully contacted so that more preferably, gear fluctuates can also fall the shake of remained on surface greasy dirt up and down the removal effect of gear oil stain
Fall；3rd, some unidirectional vents are opened up on the discharge pipe outside collecting tank, air blower is constantly to air blast in discharge pipe so that discharge pipe
On unidirectional vent constantly to air blast on gear so that ethanol is more preferable with oil stain similar compatibility effect on gear so that gear
The removal of upper oil stain is more thorough.
Scheme two：Scheme is preferred based on this, and the longitudinal axis is in hollow form, and some steam vents, discharge pipe are offered on the longitudinal axis
It is fixedly connected on the longitudinal axis.Beneficial effect：Discharge pipe is fixedly connected on the longitudinal axis, and opens up some exhausts on the hollow longitudinal axis
Hole, as air blower is constantly to discharge pipe air blast, enables to discharge pipe constantly to air blast in the longitudinal axis so that getting up in the longitudinal axis
The steam vent on the longitudinal axis is gradually passed through constantly to gear air blast so that the gear after removal oil stain is thoroughly dried.
Scheme three：This is preferred for scheme two, and discharge pipe is rubber tube, and the position of multiple discharge pipe connections is placed in collecting tank
Lower section, multiple discharge pipes are distributed in collecting tank outside in curtain shape.Beneficial effect：The discharge pipe of curtain shape is coated on discharge pipe
Around so that the gear drying effect on the longitudinal axis is greatly improved；And the position of multiple escaping pipe connections is placed in collecting tank lower section, collection
The weight of liquid bath constantly extrudes discharge pipe so that the air-flow sprayed on discharge pipe is bigger, improves gear drying effect.
Scheme four：This is preferred for scheme three, and the longitudinal axis is L-shaped, and gear is set in the bottom of the longitudinal axis, the bottom of the longitudinal axis
It is hinged with limited block.Beneficial effect：The longitudinal axis is L-shaped, and longitudinal axis lower end is hinged limited block, and limited block can be limited on the longitudinal axis and is arranged
The movement of gear horizontal direction, prevents gear from skidding off the longitudinal axis.
Scheme five：This is preferred for scheme four, and rotating shaft is hollow axle, and some fluid holes are offered in rotating shaft.Beneficial effect
Really：Some fluid holes are opened up in hollow rotating shaft, the ethanol in main feed tube can be flowed into constantly in hollow axle, by hollow
Fluid hole in rotating shaft constantly carries out oil stain to the eject gear ethanol on the longitudinal axis.
Scheme six：This is preferred for scheme five, and drawing liquid pump is installed with drain pipe.Beneficial effect：Drawing liquid pump is helped
In the branch feed tube that the ethanol in liquid reserve tank is pumped to rotating disk, contribute to the ejection of ethanol on branch feed tube.
Brief description of the drawings
Fig. 1 is a kind of gear degreasing unit schematic diagram of the invention；
Fig. 2 is the structural representation of rotating disk upper area in embodiment；
Fig. 3 is the structural representation of rotating disk lower zone in embodiment.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：
Main feed tube 11, rotating disk 12, the longitudinal axis 13, gear 14, limited block 15, discharge pipe 16, collecting tank 17, rotating shaft 18, air blast
Machine 19, liquid reserve tank 20, drain pipe 21, transverse axis 22, branch feed tube 23, shower nozzle 24.
A kind of gear degreasing unit as shown in Figure 1, including collecting tank 17 and hollow rotating shaft 18, offer in rotating shaft 18
50 fluid holes.Rotating shaft 18 is rotatably connected on the center of collecting tank 17, and the top of rotating shaft 18 is bolted installation rotation
Disk 12, is equipped with the dividing plate that rotating disk 12 is divided into upper area and lower zone in the middle of rotating disk 12, as shown in Figure 2 is upper
The surface of rotating disk 12 in square region is in the rotating disk in wavy, as shown in Figure 3 lower zone along the circumferencial direction of rotating disk 12
15 branch feed tubes 23 radiated along the center of rotating disk 12 are offered on 12, uniformly 100 sprays are offered on branch feed tube 23
First 24, the center of branch feed tube 23 is provided with the main feed tube 11 communicated with branch feed tube 23, and main feed tube 11 passes through
Liquid pipe 21 is connected with liquid reserve tank 20, and the upper surface of rotating disk 12 is provided with the transverse axis 22 being hinged in rotating shaft 18, the left end of transverse axis 22
The hollow longitudinal axis 13 with L-type is hinged, and gear 14 is set in the right-hand member end of the L-type longitudinal axis 13, and the right-hand member end of the longitudinal axis 13 is hinged two
Individual limited block 15.20 steam vents are offered on the longitudinal axis 13, discharge pipe 16 is fixedly connected in the hollow region of the longitudinal axis 13.The longitudinal axis
13 bottom righthand sides rotate connection gear 14, and the lower section of collecting tank 17 is installed the air bag of quality of rubber materials, air blower 19, gas are communicated with air bag
Capsule is integrally formed and communicates with discharge pipe 16, and 20 unidirectional vents are offered on discharge pipe 16, and discharge pipe 16 is in curtain shape ring
It is wound on around the longitudinal axis 13.Drawing liquid pump is fixedly mounted on drain pipe 21.
When the gear degreasing unit is used, gear 14 to be processed is enclosed within the bottom righthand side of the hollow longitudinal axis 13 of L-type, by L
The end of the bottom righthand side of the hollow longitudinal axis 13 of type is fixed by limited block 15.Open air blower 19, the electricity in rotating shaft 18 on air bag
Drawing liquid pump on machine and drain pipe 21 so that the transverse axis 22 in the rotating disk 12 of rotating shaft 18 turns along the ripple glaze in rotating disk 12
It is dynamic, the longitudinal axis 13 that the left side of such transverse axis 22 is hinged as the ripple glaze in rotating disk 12 swings up and down, the gear of the lower end of the longitudinal axis 13
14 swing up and down with the rotation of rotating shaft 18.Shower nozzle 24 on the lower zone branch feed tube 23 of rotating disk 12 is constantly against the longitudinal axis
Gear 14 on 13 carries out injection ethanol liquid, and the oil stain on surface is organic matter with ethanol after the oil quenching of gear 14, according to similar
Mix principle, and oil stain constantly dissolves each other with ethanol, as the rotation and swinging up and down of gear 14 is constantly fallen into liquid reserve tank 20.Simultaneously
Fluid hole on hollow axle 18 also constantly sprays ethanol to the surface of gear 14, accelerates the dissolving of the oil stain on the surface of gear 14.Storage
Unidirectional vent on the discharge pipe 16 of the outside curtain shape of liquid case 20 under constantly the advertising of air blower 19, to the tooth on the longitudinal axis 13
14 continuous air blast are taken turns, dissolving each other for oil stain and ethanol is accelerated, also causes that the gear 14 after removal oil stain is constantly dried.To finally go
Removed from the longitudinal axis 13 except the gear 14 after oil stain and be put into specified location.
Above-described is only embodiments of the invention, and the general knowledge such as known concrete structure and characteristic is not made herein in scheme
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of structure of the present invention is not departed from, can be with
Some deformations and improvement are made, these should also be considered as protection scope of the present invention, these are implemented all without the influence present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in specification
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (6)
1. a kind of gear degreasing unit, it is characterised in that including collecting tank and rotating shaft, the axis of rotation is connected to collecting tank
Center, is installed with rotating disk in the rotating shaft, be equipped with the middle of the rotating disk and for rotating disk to be divided into top area
Domain and the dividing plate of lower zone, the rotary disk surface of the upper area along the circumferential direction in wavy, the lower zone
If offering Heavenly Stems and Earthly Branches feed tube in rotating disk, some shower nozzles are offered on the branch feed tube, the branch feed tube is in along rotation
Center of turntable is radial, and the main feed tube communicated with branch feed tube, the main feed liquor pipe sleeve are provided with the middle part of the rotating disk
It is located in rotating shaft, the main feed tube is connected with liquid reserve tank by drain pipe, is provided with above the rotating disk and is hinged on rotating shaft
On transverse axis, the transverse axis is hinged with the longitudinal axis away from one end of rotating shaft, and the longitudinal axis rotates connection gear away from one end of transverse axis,
Vertically arranged multiple discharge pipes are provided with the outside of the collecting tank, some unidirectional vents, institute are offered on the discharge pipe
State the discharge pipe on the outside of collecting tank to connect, air blower is communicated with the discharge pipe.
2. gear degreasing unit as claimed in claim 1, it is characterised in that the longitudinal axis is in hollow form, is opened on the longitudinal axis
Some steam vents are provided with, the discharge pipe is fixedly connected on the longitudinal axis.
3. gear degreasing unit as claimed in claim 2, it is characterised in that the discharge pipe is rubber tube, it is the multiple go out
Airduct is connected below collecting tank, and the multiple discharge pipe is distributed in collecting tank outside in curtain shape.
4. gear degreasing unit as claimed in claim 3, it is characterised in that the longitudinal axis is L-shaped, and the gear is set in vertical
The bottom of axle, the bottom of the longitudinal axis is hinged with limited block.
5. gear degreasing unit as claimed in claim 4, it is characterised in that the rotating shaft is hollow axle, in the rotating shaft
Offer some fluid holes.
6. gear degreasing unit as claimed in claim 5, it is characterised in that be installed with drawing liquid pump on the drain pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611212237.1A CN106757113A (en) | 2016-12-25 | 2016-12-25 | A kind of gear degreasing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611212237.1A CN106757113A (en) | 2016-12-25 | 2016-12-25 | A kind of gear degreasing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106757113A true CN106757113A (en) | 2017-05-31 |
Family
ID=58919423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611212237.1A Pending CN106757113A (en) | 2016-12-25 | 2016-12-25 | A kind of gear degreasing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106757113A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026375A (en) * | 2019-05-24 | 2019-07-19 | 吉林大学 | A kind of machine tool element greasy dirt erasing apparatus |
| CN111926317A (en) * | 2020-08-19 | 2020-11-13 | 龙泉市陈栋剑铺 | Sword acid-permeating and color-producing process and processing equipment thereof |
| CN117123551A (en) * | 2023-10-24 | 2023-11-28 | 南通市中吕齿轮有限公司 | Cleaning and drying integrated device for gear machining |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5031648A (en) * | 1989-05-16 | 1991-07-16 | Skyline Products Ltd. | Cleaning of mill gears |
| JP2000015192A (en) * | 1998-07-01 | 2000-01-18 | Fsk Corp | Washing device |
| CN101003048A (en) * | 2006-12-06 | 2007-07-25 | 钟世雄 | Rolling type multiple work position equipment for removing oil and removing phosphorus for work piece surface, and method therefor |
| CN204208859U (en) * | 2014-11-13 | 2015-03-18 | 江苏双峰粉末冶金制品有限公司 | A kind of sprocket wheel cleansing oil cleaning device |
-
2016
- 2016-12-25 CN CN201611212237.1A patent/CN106757113A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5031648A (en) * | 1989-05-16 | 1991-07-16 | Skyline Products Ltd. | Cleaning of mill gears |
| JP2000015192A (en) * | 1998-07-01 | 2000-01-18 | Fsk Corp | Washing device |
| CN101003048A (en) * | 2006-12-06 | 2007-07-25 | 钟世雄 | Rolling type multiple work position equipment for removing oil and removing phosphorus for work piece surface, and method therefor |
| CN204208859U (en) * | 2014-11-13 | 2015-03-18 | 江苏双峰粉末冶金制品有限公司 | A kind of sprocket wheel cleansing oil cleaning device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026375A (en) * | 2019-05-24 | 2019-07-19 | 吉林大学 | A kind of machine tool element greasy dirt erasing apparatus |
| CN110026375B (en) * | 2019-05-24 | 2021-09-14 | 吉林大学 | Device is erased to lathe spare part greasy dirt |
| CN111926317A (en) * | 2020-08-19 | 2020-11-13 | 龙泉市陈栋剑铺 | Sword acid-permeating and color-producing process and processing equipment thereof |
| CN111926317B (en) * | 2020-08-19 | 2022-05-13 | 龙泉市陈栋剑铺 | Sword acid-permeating and color-producing process and processing equipment thereof |
| CN117123551A (en) * | 2023-10-24 | 2023-11-28 | 南通市中吕齿轮有限公司 | Cleaning and drying integrated device for gear machining |
| CN117123551B (en) * | 2023-10-24 | 2023-12-26 | 南通市中吕齿轮有限公司 | Cleaning and drying integrated device for gear machining |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170531 |
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| RJ01 | Rejection of invention patent application after publication |