CN110026375A - A kind of machine tool element greasy dirt erasing apparatus - Google Patents
A kind of machine tool element greasy dirt erasing apparatus Download PDFInfo
- Publication number
- CN110026375A CN110026375A CN201910442312.0A CN201910442312A CN110026375A CN 110026375 A CN110026375 A CN 110026375A CN 201910442312 A CN201910442312 A CN 201910442312A CN 110026375 A CN110026375 A CN 110026375A
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- Prior art keywords
- gear
- cleaning
- greasy dirt
- shaft
- wiping
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Links
- 238000004140 cleaning Methods 0.000 claims abstract description 104
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract 6
- 239000003921 oil Substances 0.000 claims description 52
- 239000007788 liquid Substances 0.000 claims description 39
- 239000002699 waste material Substances 0.000 claims description 17
- 239000007921 spray Substances 0.000 claims description 13
- 239000004744 fabric Substances 0.000 claims description 11
- 238000011010 flushing procedure Methods 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 239000012208 gear oil Substances 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 5
- 239000002274 desiccant Substances 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 229920001821 foam rubber Polymers 0.000 claims 2
- 239000007787 solid Substances 0.000 claims 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000010586 diagram Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域technical field
本发明涉及机床维修相关设备领域,特别是一种机床零部件油污擦除装置。The invention relates to the field of equipment related to machine tool maintenance, in particular to a device for removing oil stains from machine tool parts.
背景技术Background technique
数控机床的维修,有时候需要对某些零部件进行修理,这些零部件上会有很多的油污,因此就需要对其进行清理,但是在清理这些零部件时,零部件上的凹处难以清理,而且会弄脏工作人员的手。In the maintenance of CNC machine tools, some parts need to be repaired sometimes. There will be a lot of oil stains on these parts, so they need to be cleaned. However, when cleaning these parts, the recesses on the parts are difficult to clean. , and will get the staff's hands dirty.
在专利CN201820677333.1-一种数控机床维修用机床零部件油污擦除设备中,通过压杆固定零部件,擦块擦除凹处的油污,海绵进一步擦除表面油污,通过螺杆的转动最终使得零部件转动,使得零部件除油污更加全面。In the patent CN201820677333.1-a device for removing oil stains on machine tool parts for CNC machine tool maintenance, the parts are fixed by pressing rods, the wiper block removes the oil stains in the recesses, the sponge further removes the surface oil stains, and the rotation of the screw finally makes the The rotation of the parts makes the oil removal of the parts more comprehensive.
而在数控机床中的齿轮较多,而齿轮在维修时会被拆卸下来,拆卸下来的齿轮上经常会残留很多的油污,这些油污中含有大量的油泥,而这些油泥需要进行清理擦除。However, there are many gears in CNC machine tools, and the gears will be disassembled during maintenance. A lot of oil stains are often left on the disassembled gears. These oil stains contain a lot of sludge, and these sludges need to be cleaned and wiped.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述问题,设计了一种机床零部件油污擦除装置。The purpose of the present invention is to design a device for removing oil stains from machine tool parts in order to solve the above problems.
实现上述目的本发明的技术方案为,一种机床零部件油污擦除装置,包括底座,所述底座上安装有齿轮油污擦除箱装置,所述齿轮油污擦除箱装置外侧表面上安装有控制器,所述齿轮油污擦除箱装置内部设有齿轮自动固定装置,所述齿轮自动固定装置上设有油污自动清理擦除装置;The technical solution of the present invention to achieve the above-mentioned purpose is that a machine tool parts oil pollution erasing device includes a base, a gear oil pollution erasing box device is installed on the base, and a control device is installed on the outer surface of the gear oil pollution erasing box device. The gear oil stain erasing box device is provided with a gear automatic fixing device, and the gear automatic fixing device is provided with an automatic oil cleaning and erasing device;
所述油污自动清理擦除装置包括两个齿轮固定板和驱动装置,所述齿轮固定板中心处一侧安装有安装有若干喷水喷头,所述喷水喷头成一条直线分布,所述齿轮固定板中心处下方一侧安装有若干清理轴承,所述清理轴承成两条直线分布,所述两条直线上的清理轴承交错分布,所述清理轴承内安装有清理转轴,所述清理转轴的一端安装有圆盘毛刷,所述齿轮固定板中心处下方另一侧安装有擦拭轴承,所述擦拭轴承内安装有擦拭转轴,所述擦拭转轴上安装有圆形擦拭盘,所述圆形擦拭盘上安装有擦拭海绵垫,所述圆形擦拭盘一侧安装有挤压支架,所述挤压支架上安装有挤压轴承,所述挤压轴承上安装有挤压转轴,所述挤压转轴上安装有挤压滚筒,所述挤压滚筒与擦拭海绵垫活动连接,所述齿轮固定板中心处上方安装有电动伸缩杆一,所述电动伸缩杆一的伸缩端安装有扇形固定板,所述扇形固定板的一端安装有条形擦拭橡胶,所述扇形固定板的另一端安装有条形干燥布袋,所述条形干燥布袋内设有干燥剂。The oil pollution automatic cleaning and erasing device includes two gear fixing plates and a driving device. A number of water spray nozzles are installed on one side of the center of the gear fixing plate. The water spray nozzles are distributed in a straight line, and the gears are fixed. A number of cleaning bearings are installed on the lower side of the center of the plate. The cleaning bearings are distributed in two straight lines. The cleaning bearings on the two straight lines are staggered. A cleaning shaft is installed in the cleaning bearing, and one end of the cleaning shaft is A disc brush is installed, a wiping bearing is installed on the other side below the center of the gear fixing plate, a wiping shaft is installed in the wiping bearing, and a circular wiping disc is installed on the wiping shaft, and the circular wiping A wiping sponge pad is installed on the disc, a squeeze bracket is installed on one side of the circular wiping disc, a squeeze bearing is installed on the squeeze bracket, and a squeeze shaft is installed on the squeeze bearing, and the squeeze shaft is installed on the squeeze bearing. A squeezing roller is installed on the rotating shaft, and the squeezing roller is movably connected with the wiping sponge pad. An electric telescopic rod 1 is installed above the center of the gear fixing plate, and a fan-shaped fixing plate is installed on the telescopic end of the electric telescopic rod 1. One end of the fan-shaped fixing plate is installed with a strip-shaped wiping rubber, and the other end of the fan-shaped fixing plate is installed with a strip-shaped drying cloth bag, and the strip-shaped drying cloth bag is provided with a desiccant.
所述齿轮油污擦除箱装置包括所述底座上方安装有油污清理箱,所述油污清理箱上表面中心处开有油污清理槽,所述两个齿轮固定板位于油污清理槽的两侧,所述油污清理箱一侧侧表面下方开有方孔,所述方孔内活动安装有换液抽屉,所述换液抽屉与油污清理箱通过磁铁连接,所述换液抽屉内安装有清洗液存放箱,所述清洗液存放箱上方安装有废液收集箱,所述废液收集箱与油污清理槽通过废液收集漏斗和废液收集软管连接,所述废液收集箱一侧侧表面下方安装有回收管,所述回收管与清洗液存放箱固定连接,所述废液收集箱内部中心处安装有环形方架,所述环形方架内安装有油污过滤滤芯。The gear oil pollution erasing box device includes an oil pollution cleaning box installed above the base, an oil pollution cleaning groove is opened at the center of the upper surface of the oil pollution cleaning box, and the two gear fixing plates are located on both sides of the oil pollution cleaning groove. A square hole is opened under the side surface of one side of the oil pollution cleaning box, and a liquid change drawer is movably installed in the square hole. A waste liquid collection box is installed above the cleaning liquid storage box. The waste liquid collection box is connected to the oil pollution cleaning tank through a waste liquid collection funnel and a waste liquid collection hose. The waste liquid collection box is under the side surface of one side A recovery pipe is installed, the recovery pipe is fixedly connected with the cleaning liquid storage tank, an annular square frame is installed at the inner center of the waste liquid collection tank, and an oil filter filter element is installed in the annular square frame.
所述齿轮自动固定装置包括所述油污清理槽内部两侧侧表面四角处安装有电动伸缩杆二,所述电动伸缩杆二的伸缩端与齿轮固定板固定连接,所述齿轮固定板侧表面中心处安装有主动轴承,所述主动轴承内安装有转动转轴,所述转动转轴的一端安装有三个斜固定杆,所述三个斜固定杆均匀分布在转动转轴上,所述斜固定杆与转动转轴之间安装有弹性伸缩杆,所述齿轮固定板侧表面中心处上方安装有冲洗喷头。The automatic gear fixing device includes two electric telescopic rods installed at the four corners of the side surfaces on both sides of the inside of the oil pollution cleaning tank. An active bearing is installed at the rotating shaft, and a rotating shaft is installed in the active bearing. Three oblique fixing rods are installed at one end of the rotating shaft. The three oblique fixing rods are evenly distributed on the rotating shaft. An elastic telescopic rod is installed between the rotating shafts, and a flushing nozzle is installed above the center of the side surface of the gear fixing plate.
所述驱动装置包括所述油污清理箱内部下方侧表面中心处安装有驱动电机,所述驱动电机的旋转端安装有伞齿轮一,所述驱动电机下方设有驱动转轴,所述驱动转轴两端安装有驱动轴承,所述驱动轴承与油污清理箱固定连接,所述驱动转轴中心处安装有伞齿轮二,所述伞齿轮二与伞齿轮一相咬合,所述驱动转轴中心处两侧安装有限位凸台,所述驱动转轴中心处两侧活动安装有两个驱动套管,所述驱动套管与限位凸台活动连接,所述驱动套管与转动转轴通过转动皮带轮组和转动皮带连接,所述驱动套管与清理转轴通过清理双槽皮带轮组和清理皮带连接,所述驱动套管上的清理双槽皮带轮组通过连接皮带互相连接,所述驱动套管与擦拭转轴通过擦拭齿轮连接,所述驱动套管上活动安装有限位框架,所述限位框架上安装有限位连接杆,所述限位连接杆与油污清理槽活动连接,所述限位连接杆与齿轮固定板固定连接。The drive device includes a drive motor installed at the center of the inner lower side surface of the oil pollution cleaning box, a bevel gear is installed on the rotating end of the drive motor, a drive shaft is arranged below the drive motor, and both ends of the drive shaft are installed. A drive bearing is installed, the drive bearing is fixedly connected with the oil pollution cleaning box, a bevel gear 2 is installed at the center of the drive shaft, the bevel gear 2 is engaged with the bevel gear 1, and the installation on both sides of the center of the drive shaft is limited. Position boss, two drive sleeves are movably installed on both sides of the center of the drive shaft, the drive sleeve is movably connected with the limit boss, and the drive sleeve and the rotating shaft are connected by a rotating pulley set and a rotating belt , the drive sleeve and the cleaning shaft are connected by a cleaning double-slot pulley group and a cleaning belt, the cleaning double-slot pulley group on the drive sleeve is connected to each other by a connecting belt, and the drive sleeve and the wiping shaft are connected by wiping gears , a limit frame is movably installed on the drive sleeve, a limit connecting rod is installed on the limit frame, the limit connecting rod is movably connected with the oil pollution cleaning tank, and the limit connecting rod is fixedly connected with the gear fixing plate .
所述喷水喷头与清洗液存放箱的侧表面下方通过连接软管连接,所述连接软管上安装有清洗液泵,所述连接软管与冲洗喷头连接。The water spray nozzle is connected with the lower side surface of the cleaning liquid storage tank through a connecting hose, a cleaning liquid pump is installed on the connecting hose, and the connecting hose is connected with the flushing nozzle.
所述挤压滚筒的长度与圆形擦拭盘的半径长度相同。The length of the squeeze roller is the same as the radius of the circular wiper disc.
所述转动皮带轮组为减速型皮带轮组组成。The rotating pulley group is composed of a deceleration belt pulley group.
所述冲洗喷头的喷射角度斜向下且冲向转动转轴的中心。The spray angle of the flushing nozzle is inclined downward and rushes to the center of the rotating shaft.
利用本发明的技术方案制作的一种机床零部件油污擦除装置,通过在齿轮固定板上设置喷水喷头、圆盘毛刷、圆形擦拭盘、挤压滚筒,进行齿轮的清理,使齿轮能够简单快速的进行清洗,同时齿轮的齿槽处通过喷水喷头喷洒的清洗液进行冲洗,将齿轮完全冲洗干净,通过扇形固定板上的条形擦拭橡胶和条形干燥布袋进行齿轮的二次擦洗,将齿轮上残留的水分清除,从而完成齿轮的清洗,驱动装置的使用方便了动力的传动,使装置只通过驱动电机便可带动装置工作,可以有效的节省装置的耗电量,降低装置的成本,调节齿轮固定板的位置固定齿轮,可以简单快捷的完成齿轮的固定,同时通过冲洗喷头进行冲洗齿轮中心处,可以有效的保证齿轮在固定的同时又可以将齿轮的中心处进行冲洗,保证齿轮中心处的干净。A device for removing oil stains from machine tool parts made by using the technical solution of the present invention cleans the gears by arranging a water spray nozzle, a disc brush, a circular wiping disc, and a squeezing roller on the gear fixing plate to clean the gears. It can be cleaned simply and quickly. At the same time, the tooth groove of the gear is rinsed with the cleaning liquid sprayed by the water jet, and the gear is completely rinsed, and the secondary cleaning of the gear is carried out through the strip-shaped wiping rubber and strip-shaped drying cloth bag on the fan-shaped fixed plate. Scrub to remove the residual moisture on the gears, so as to complete the cleaning of the gears. The use of the drive device facilitates the transmission of power, so that the device can drive the device to work only by driving the motor, which can effectively save the power consumption of the device and reduce the power consumption of the device. By adjusting the position of the gear fixing plate to fix the gear, the fixing of the gear can be completed simply and quickly. At the same time, the center of the gear can be washed by the flushing nozzle, which can effectively ensure that the gear is fixed and the center of the gear can be flushed. Make sure the center of the gear is clean.
附图说明Description of drawings
图1是本发明所述一种机床零部件油污擦除装置的结构示意图;Fig. 1 is the structural representation of a kind of machine tool parts oil stain erasing device according to the present invention;
图2是本发明所述齿轮固定板的示意图;Fig. 2 is the schematic diagram of the gear fixing plate of the present invention;
图3是本发明所述清理轴承的位置示意图;Fig. 3 is the position schematic diagram of cleaning bearing according to the present invention;
图4是本发明所述驱动装置的示意图;Fig. 4 is the schematic diagram of the drive device of the present invention;
图5是本发明所述双槽皮带轮组的位置示意图;Fig. 5 is the position schematic diagram of the double-groove pulley set of the present invention;
图中,1、底座;2、控制器;3、齿轮固定板;4、喷水喷头;5、清理轴承;6、清理转轴;7、圆盘毛刷;8、擦拭轴承;9、擦拭转轴;10、圆形擦拭盘;11、擦拭海绵垫;12、挤压支架;13、挤压轴承;14、挤压转轴;15、挤压滚筒;16、电动伸缩杆一;17、扇形固定板;18、条形擦拭橡胶;19、条形干燥布袋;20、干燥剂;21、油污清理箱;22、油污清理槽;23、方孔;24、换液抽屉;25、磁铁;26、清洗液存放箱;27、废液收集箱;28、废液收集漏斗;29、废液收集软管;30、回收管;31、环形方架;32、油污过滤滤芯;33、电动伸缩杆二;34、主动轴承;35、转动转轴;36、斜固定杆;37、弹性伸缩杆;38、冲洗喷头;39、驱动电机;40、伞齿轮一;41、驱动转轴;42、驱动轴承;43、伞齿轮二;44、限位凸台;45、驱动套管;46、转动皮带轮组;47、转动皮带;48、双槽皮带轮组;49、清理皮带;50、连接皮带;51、擦拭齿轮;52、限位框架;53、限位连接杆;54、连接软管;55、清洗液泵。In the figure, 1, base; 2, controller; 3, gear fixing plate; 4, water spray nozzle; 5, cleaning bearing; 6, cleaning shaft; 7, disc brush; 8, wiping bearing; 9, wiping shaft ; 10, round wiping disc; 11, wiping sponge pad; 12, squeeze bracket; 13, squeeze bearing; 14, squeeze shaft; 15, squeeze roller; 16, electric telescopic rod one; 17, fan-shaped fixed plate ;18. Strip-shaped wiping rubber; 19. Strip-shaped drying cloth bag; 20. Desiccant; 21. Oil cleaning box; 22. Oil cleaning tank; 23. Square hole; 24. Liquid change drawer; 25. Magnet; 26. Cleaning liquid storage tank; 27, waste liquid collection box; 28, waste liquid collection funnel; 29, waste liquid collection hose; 30, recovery pipe; 31, annular square frame; 32, oil filter element; 34. Active bearing; 35. Rotating shaft; 36. Oblique fixing rod; 37. Elastic telescopic rod; 38. Washing nozzle; 39. Driving motor; 40. Bevel gear 1; 41. Driving shaft; 42. Driving bearing; 43. Bevel gear two; 44, limit boss; 45, drive sleeve; 46, rotating pulley group; 47, rotating belt; 48, double groove pulley group; 49, cleaning belt; 50, connecting belt; 51, wiping gear; 52. Limiting frame; 53. Limiting connecting rod; 54. Connecting hose; 55. Cleaning fluid pump.
具体实施方式Detailed ways
下面结合附图对本发明进行具体描述,如图1-5所示,在本实施方案中:The present invention will be specifically described below in conjunction with the accompanying drawings, as shown in Figures 1-5, in this embodiment:
在本装置中,装置通过与外部电源连接进行供电,外部电源通过与控制器2、电动伸缩杆一16、电动伸缩杆二33、驱动电机39和清洗液泵55电性连接进行供电,控制器2的型号为NZ2MC-8MBS型号的PLC控制器,控制器2的控制信号输出端与电动伸缩杆一16、电动伸缩杆二33、驱动电机39和清洗液泵55电性连接,从而控制装置运行。In this device, the device is powered by connecting with an external power source, and the external power source is powered by electrical connection with the controller 2, the electric telescopic rod 1 16, the electric telescopic rod 2 33, the drive motor 39 and the cleaning liquid pump 55, and the controller Model 2 is a PLC controller of model NZ2MC-8MBS. The control signal output end of controller 2 is electrically connected with the electric telescopic rod 1 16, the electric telescopic rod 2 33, the drive motor 39 and the cleaning liquid pump 55, so as to control the operation of the device. .
本申请的创造点在于齿轮自动固定装置的结构设计,结合附图1,齿轮自动固定装置包括油污清理槽22内部两侧侧表面四角处安装有电动伸缩杆二33,电动伸缩杆二33的伸缩端与齿轮固定板3固定连接,齿轮固定板3侧表面中心处安装有主动轴承34,主动轴承34内安装有转动转轴35,转动转轴35的一端安装有三个斜固定杆36,三个斜固定杆36均匀分布在转动转轴35上,斜固定杆36与转动转轴35之间安装有弹性伸缩杆37,齿轮固定板3侧表面中心处上方安装有冲洗喷头38;通过电动伸缩杆二33进行调节齿轮固定板3的位置,从而通过斜固定杆36进行固定齿轮,可以简单快捷的完成齿轮的固定,同时通过冲洗喷头38进行冲洗齿轮中心处,可以有效的保证齿轮在固定的同时又可以将齿轮的中心处进行冲洗,保证齿轮中心处的干净。The invention of the present application lies in the structural design of the automatic gear fixing device. With reference to FIG. 1 , the automatic gear fixing device includes two electric telescopic rods 33 installed at the four corners of the inner two sides of the oil cleaning tank 22 . The end is fixedly connected with the gear fixing plate 3. An active bearing 34 is installed in the center of the side surface of the gear fixing plate 3. A rotating shaft 35 is installed in the active bearing 34. The rods 36 are evenly distributed on the rotating shaft 35, an elastic telescopic rod 37 is installed between the oblique fixing rod 36 and the rotating shaft 35, and a flushing nozzle 38 is installed above the center of the side surface of the gear fixing plate 3; The position of the gear fixing plate 3, so that the gear is fixed by the oblique fixing rod 36, the fixing of the gear can be completed simply and quickly, and at the same time, the flushing nozzle 38 is used to flush the center of the gear, which can effectively ensure that the gear can be fixed while the gear is fixed. Rinse the center of the gear to ensure that the center of the gear is clean.
本申请的创造点在于油污自动清理擦除装置的结构设计,结合附图2、附图3、附图4和附图5,油污自动清理擦除装置包括两个齿轮固定板3和驱动装置,齿轮固定板3中心处一侧安装有安装有若干喷水喷头4,喷水喷头4成一条直线分布,齿轮固定板3中心处下方一侧安装有若干清理轴承5,清理轴承5成两条直线分布,两条直线上的清理轴承5交错分布,清理轴承5内安装有清理转轴6,清理转轴6的一端安装有圆盘毛刷7,齿轮固定板3中心处下方另一侧安装有擦拭轴承8,擦拭轴承8内安装有擦拭转轴9,擦拭转轴9上安装有圆形擦拭盘10,圆形擦拭盘10上安装有擦拭海绵垫11,圆形擦拭盘10一侧安装有挤压支架12,挤压支架12上安装有挤压轴承13,挤压轴承13上安装有挤压转轴14,挤压转轴14上安装有挤压滚筒15,挤压滚筒15与擦拭海绵垫11活动连接,齿轮固定板3中心处上方安装有电动伸缩杆一16,电动伸缩杆一16的伸缩端安装有扇形固定板17,扇形固定板17的一端安装有条形擦拭橡胶18,扇形固定板17的另一端安装有条形干燥布袋19,条形干燥布袋19内设有干燥剂20;驱动装置包括油污清理箱21内部下方侧表面中心处安装有驱动电机39,驱动电机39的旋转端安装有伞齿轮一40,驱动电机39下方设有驱动转轴41,驱动转轴41两端安装有驱动轴承42,驱动轴承42与油污清理箱21固定连接,驱动转轴41中心处安装有伞齿轮二43,伞齿轮二43与伞齿轮一40相咬合,驱动转轴41中心处两侧安装有限位凸台44,驱动转轴41中心处两侧活动安装有两个驱动套管45,驱动套管45与限位凸台44活动连接,驱动套管45与转动转轴35通过转动皮带轮组46和转动皮带47连接,驱动套管45与清理转轴6通过清理双槽皮带轮组48和清理皮带49连接,驱动套管45上的清理双槽皮带轮组48通过连接皮带50互相连接,驱动套管45与擦拭转轴9通过擦拭齿轮51连接,驱动套管45上活动安装有限位框架52,限位框架52上安装有限位连接杆53,限位连接杆53与油污清理槽22活动连接,限位连接杆53与齿轮固定板3固定连接;通过在齿轮固定板3上设置喷水喷头4、圆盘毛刷7、圆形擦拭盘10、挤压滚筒15,从而通过喷水喷头4喷洒清洗液、圆盘毛刷7进行清理齿轮表面,圆形擦拭盘10进行擦除齿轮外表面残留的液体,进行齿轮的清理,使齿轮能够简单快速的进行清洗,同时齿轮的齿槽处通过喷水喷头4喷洒的清洗液进行冲洗,将齿轮完全冲洗干净,当齿轮冲洗干净后,通过电动伸缩杆一16调节扇形固定板17的位置,从而通过扇形固定板17上的条形擦拭橡胶18和条形干燥布袋19进行齿轮的二次擦洗,将齿轮上残留的水分清除,从而完成齿轮的清洗,通过在驱动转轴41上设置驱动套管45,通过驱动套管45与清理转轴6、擦拭转轴9、转动转轴35进行连接,同时限位框架52通过与齿轮固定板3连接带动驱动套管45进行移动,从而方便了动力的传动,使装置只通过驱动电机39便可带动装置工作,可以有效的节省装置的耗电量,降低装置的成本。The invention of the present application lies in the structural design of the oil stain automatic cleaning and erasing device. With reference to Figure 2, Figure 3, Figure 4 and Figure 5, the oil pollution automatic cleaning and erasing device includes two gear fixing plates 3 and a driving device, A number of water spray nozzles 4 are installed on one side of the center of the gear fixing plate 3, and the water spray nozzles 4 are distributed in a straight line. A number of cleaning bearings 5 are installed on the lower side of the center of the gear fixing plate 3, and the cleaning bearings 5 form two straight lines. Distribution, the cleaning bearings 5 on two straight lines are staggered, the cleaning shaft 6 is installed in the cleaning bearing 5, the disc brush 7 is installed at one end of the cleaning shaft 6, and the other side below the center of the gear fixing plate 3 is installed with a wiper bearing 8. A wiping shaft 9 is installed in the wiping bearing 8, a circular wiping disc 10 is installed on the wiping shaft 9, a wiping sponge pad 11 is installed on the circular wiping disc 10, and a squeeze bracket 12 is installed on one side of the circular wiping disc 10 , a squeeze bearing 13 is installed on the squeeze bracket 12, a squeeze shaft 14 is installed on the squeeze bearing 13, a squeeze roller 15 is installed on the squeeze shaft 14, and the squeeze roller 15 is movably connected with the wiping sponge pad 11, gears An electric telescopic rod 1 16 is installed above the center of the fixed plate 3, a fan-shaped fixing plate 17 is installed on the telescopic end of the electric telescopic rod 1 16, a strip-shaped wiping rubber 18 is installed at one end of the fan-shaped fixing plate 17, and the other end of the fan-shaped fixing plate 17 is installed. A strip-shaped drying cloth bag 19 is installed, and the strip-shaped drying cloth bag 19 is provided with a desiccant 20; the driving device includes a driving motor 39 installed at the center of the inner lower side surface of the oil pollution cleaning box 21, and a bevel gear is installed on the rotating end of the driving motor 39. 40. There is a drive shaft 41 below the drive motor 39, and drive bearings 42 are installed at both ends of the drive shaft 41. The drive bearings 42 are fixedly connected to the oil cleaning box 21, and the center of the drive shaft 41 is installed with bevel gear II 43, bevel gear II 43 It is engaged with the bevel gear one 40, the limit bosses 44 are installed on both sides of the center of the drive shaft 41, and two drive sleeves 45 are movably installed on both sides of the center of the drive shaft 41. The drive sleeves 45 and the limit bosses 44 move. Connection, the driving sleeve 45 is connected with the rotating shaft 35 through the rotating pulley group 46 and the rotating belt 47, the driving sleeve 45 is connected with the cleaning shaft 6 through the cleaning double-groove pulley group 48 and the cleaning belt 49, and the cleaning double on the driving sleeve 45 is connected. The groove pulley group 48 is connected to each other through the connecting belt 50, the driving sleeve 45 and the wiping shaft 9 are connected through the wiping gear 51, the limit frame 52 is movably installed on the drive sleeve 45, and the limit connection rod 53 is installed on the limit frame 52 to limit the movement. The position connecting rod 53 is movably connected with the oil cleaning tank 22, and the limit connecting rod 53 is fixedly connected with the gear fixing plate 3; Squeeze the roller 15, so that the cleaning liquid is sprayed by the water spray nozzle 4, and the disc brush 7 is used to clean the surface of the gear. The circular wiping disc 10 is used to wipe the residual liquid on the outer surface of the gear to clean the gear, so that the gear can be simple and fast. cleaning, and at the same time, the tooth grooves of the gears are cleaned by the water spray nozzle 4. After the gear is rinsed clean, adjust the position of the fan-shaped fixing plate 17 through the electric telescopic rod 16, so that the strip-shaped wiping rubber 18 and the strip-shaped drying cloth bag 19 on the fan-shaped fixing plate 17 are used for cleaning. The secondary scrubbing of the gears removes the residual moisture on the gears, thereby completing the cleaning of the gears. By setting the drive sleeve 45 on the drive shaft 41, the drive sleeve 45 is used to clean the shaft 6, wipe the shaft 9, and rotate the shaft 35. At the same time, the limit frame 52 drives the drive sleeve 45 to move through the connection with the gear fixing plate 3, which facilitates the transmission of power, so that the device can be driven to work only by the drive motor 39, which can effectively save the power consumption of the device quantity, reducing the cost of the device.
在本装置中,齿轮油污擦除箱装置通过设置换液抽屉24,换液抽屉24通过磁铁25与油污清理箱21进行固定,在换液抽屉24内设置废液收集箱27和清洗液存放箱26,可以快速的进行更换清洗液和清理废液。In this device, the gear oil stain erasing box device is provided with a liquid exchange drawer 24, the liquid exchange drawer 24 is fixed with the oil contamination cleaning box 21 by a magnet 25, and a waste liquid collection box 27 and a cleaning liquid storage box are arranged in the liquid exchange drawer 24 26. It can quickly replace the cleaning fluid and clean up the waste fluid.
本装置的工作原理为:当需要清理齿轮时,此时工作人员通过手动将齿轮放入到油污清理槽22内部,此时控制电动伸缩杆二33开始工作,电动伸缩杆二33开始伸出带动齿轮固定板3开始工作,两个齿轮固定板3上的三个斜固定杆36分别插入到齿轮的中心处从而将齿轮固定在油污清理槽22内;The working principle of the device is as follows: when the gear needs to be cleaned, the staff manually puts the gear into the oil cleaning tank 22, at this time, the second electric telescopic rod 33 is controlled to start to work, and the second electric telescopic rod 33 starts to extend to drive the The gear fixing plate 3 starts to work, and the three oblique fixing rods 36 on the two gear fixing plates 3 are respectively inserted into the center of the gear to fix the gear in the oil cleaning groove 22;
同时当齿轮固定板3开始移动时,齿轮固定板3开始带动清理转轴6、擦拭转轴9、转动转轴35开始移动,同时齿轮固定板3带动限位连接杆53移动,从而带动限位框架52开始移动,使限位框架52带动驱动套管45进行同步移动,从而保证动力能够有效的进行传递;At the same time, when the gear fixing plate 3 starts to move, the gear fixing plate 3 starts to drive the cleaning shaft 6, the wiping shaft 9, and the rotating shaft 35 to move, and at the same time, the gear fixing plate 3 drives the limit connecting rod 53 to move, thereby driving the limit frame 52 to start moving. move, so that the limit frame 52 drives the drive sleeve 45 to move synchronously, so as to ensure that the power can be effectively transmitted;
此时控制驱动电机39开始工作,驱动电机39通过伞齿轮一40和伞齿轮二43的作用带动驱动转轴41开始转动,驱动转轴41带动驱动套管45开始转动,驱动套管45通过转动皮带轮组46和转动皮带47连接、双槽皮带轮组48和清理皮带49、清理双槽皮带轮组48之间通过连接皮带50互相连接、擦拭齿轮51的相互咬合,从而带动清理转轴6、擦拭转轴9、转动转轴35开始进行转动;At this time, the control drive motor 39 starts to work, the drive motor 39 drives the drive shaft 41 to start to rotate through the action of the bevel gear 1 40 and the bevel gear 2 43, the drive shaft 41 drives the drive sleeve 45 to start to rotate, and the drive sleeve 45 rotates through the pulley set. 46 is connected with the rotating belt 47, the double-groove pulley set 48 and the cleaning belt 49, and the cleaning double-groove pulley set 48 are connected to each other through the connecting belt 50, and the wiping gears 51 are engaged with each other, thereby driving the cleaning shaft 6, wiping shaft 9, rotating The shaft 35 starts to rotate;
同时控制清洗液泵55开始工作,清洗液泵55通过连接软管54将清洗液通过冲洗喷头38和喷水喷头4开始进行喷洒清洗液,冲刷喷头38通过齿轮的旋转,将齿轮的中心处清洗干净,喷水喷头4通过冲刷齿轮的侧表面和齿槽,从而使齿轮的侧表面上的油污与清洗液充分的接触,同时将齿槽内的油污冲洗干净;At the same time, the cleaning liquid pump 55 is controlled to start working. The cleaning liquid pump 55 starts to spray the cleaning liquid through the flushing nozzle 38 and the water nozzle 4 through the connecting hose 54. The flushing nozzle 38 rotates the gear to clean the center of the gear. Clean, the water spray nozzle 4 washes the side surface and the tooth groove of the gear, so that the oil stain on the side surface of the gear is fully contacted with the cleaning liquid, and at the same time, the oil stain in the tooth groove is washed clean;
转动转轴35转动,通过斜规定杆36的作用开始带动齿轮进行旋转,清理转轴6的转动带动圆盘毛刷7开始进行清理齿轮的侧表面上的油污,擦拭转轴9的转动带动圆形擦拭盘10开始转动,圆形擦拭盘10通过擦拭海绵垫11开始擦除齿轮侧表面上的油污,同时圆形擦拭盘10通过转动使挤压滚筒15开始同步转动进行挤压擦拭海绵垫11,将擦拭海绵垫11吸收的油污和清洗液挤干净;The rotating shaft 35 rotates, the gear is driven to rotate through the action of the oblique regulation rod 36, the rotation of the cleaning shaft 6 drives the disc brush 7 to start cleaning the oil on the side surface of the gear, and the rotation of the wiping shaft 9 drives the circular wiping disc 10 starts to rotate, the circular wiping disc 10 starts to wipe the oil on the side surface of the gear by wiping the sponge pad 11, and at the same time, the circular wiping disc 10 rotates to make the squeezing roller 15 start to rotate synchronously to squeeze the wiping sponge pad 11 to wipe Squeeze the oil and cleaning liquid absorbed by the sponge pad 11;
当清理一定时间后,控制驱动电机39停止工作,此时控制电动伸缩杆二33收缩一定距离,使圆盘毛刷7和圆形擦拭盘10与齿轮脱离,此时控制电动伸缩杆一16开始伸出,使扇形固定板17上的条形擦拭橡胶18和条形干燥布袋19开始与齿轮接触,此时工作人员通过手动转动齿轮,从而通过条形擦拭橡胶18和条形干燥布袋19将齿轮进行再次擦除,保证齿轮的擦除干净,同时去除齿轮外表面上的残留清洗液,擦除完毕后,通过手动抓取齿轮同时控制电动伸缩杆二33恢复初始位置便可取出齿轮。After cleaning for a certain period of time, the driving motor 39 is controlled to stop working, and the electric telescopic rod 2 33 is controlled to shrink a certain distance, so that the disc brush 7 and the circular wiping disc 10 are separated from the gears. At this time, the electric telescopic rod 1 16 is controlled to start Extend, so that the strip-shaped wiping rubber 18 and the strip-shaped drying cloth bag 19 on the sector-shaped fixing plate 17 begin to contact the gears. At this time, the staff manually rotates the gears, so as to remove the gears through the strip-shaped wiping rubber 18 and the strip-shaped drying cloth bag Erase again to ensure that the gears are wiped clean and remove the residual cleaning fluid on the outer surface of the gears. After erasing, the gears can be taken out by manually grabbing the gears and controlling the electric telescopic rod II 33 to return to the initial position.
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.
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| CN110586530A (en) * | 2019-08-16 | 2019-12-20 | 青岛喜乐途新材料科技有限公司 | Tire inner wall washs cleans drying machine |
| CN111097734A (en) * | 2019-12-16 | 2020-05-05 | 株洲华信精密工业股份有限公司 | Degreasing device is used in production of track traffic spare part |
| CN112222059A (en) * | 2020-09-09 | 2021-01-15 | 湖南奔立尔工贸实业有限公司 | Efficient shuttle bed for cleaning oil stains |
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| CN110026375B (en) | 2021-09-14 |
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