CN106756861A - One kind waves convolution disperser apparatus and method - Google Patents

One kind waves convolution disperser apparatus and method Download PDF

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Publication number
CN106756861A
CN106756861A CN201611115661.4A CN201611115661A CN106756861A CN 106756861 A CN106756861 A CN 106756861A CN 201611115661 A CN201611115661 A CN 201611115661A CN 106756861 A CN106756861 A CN 106756861A
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Prior art keywords
vibrator
shuttle
convolution
cylinder
damping spring
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CN201611115661.4A
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CN106756861B (en
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牟宗信
张家良
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Dalian University of Technology
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Dalian University of Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/223Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating specially adapted for coating particles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/50Substrate holders

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

The present invention discloses one kind and waves convolution disperser apparatus and method, the device at least includes shuttle, vibrator and flexibility platform, vibrator waves eccentric hammer, vibrator connects shuttle by elastic support, control the wobble frequency of vibrator between 1Hz~10kHz and power is in more than 5W, enable that vibrator is applied to the swing energy of eccentric hammer on shuttle, so that powder rolling and swirling flow in shuttle.By the frequency and amplitude that adjust eccentric hammer, powder flowing state in control flexibility platform connection shuttle, the high vibration of powder can be avoided, it is particularly suitable for the field for needing granular powder to be uniformly distributed rolling, the vacuum ion plating uniform coating such as on ball and granular powder, or carry out granular powder surface spraying treatment, and application and the field such as powder in screening and particle separation diameter difference.

Description

One kind waves convolution disperser apparatus and method
Technical field
Convolution disperser apparatus and method are waved the present invention relates to one kind, refers to that one kind is rolled for control more particularly Pearl or the device of the motion of powder granule thing, rolling and swirling flow, belong to mechanical manufacturing field and Surface Engineering field.
Background technology
Ball and powder granule thing are widely used in machinery, chemical field, and such as powder surface accumulates larger, makes its property The photoelectric properties for being markedly different from the powder body material of the material of block, particularly nanoscale are very special, it is understood that there may be amount Sub- effect, can play a significant role in specific application field.
Surface treatment, this kind of material are generally needed for ball and powder granule thing because large number of, total body surface area It is larger, need to reach Homogenization Treatments for the treatment on surface, but for substantial amounts of ball and powder granule, it is not easy to control It is moved and fixed, therefore how to reach the homogenization for the treatment of effect is an engineering roadblock, the application of the Surface Engineering being related to Field, such as realize vacuum ion plating in ball and powder granule thing surface, and such as in order to control to chemically react or realize The function that suits the requirements needs also exist for realizing homogenization, it is necessary to the treatment such as be coated, coat in ball and powder granule surface Decentralized processing, the method for many vacuum coatings can be in ball and powder granule thing surface coating, and such as vacuum evaporation, negative electrode are electric Arc, chemical plating, chemical vapor deposition and sol-gel process etc..
The sedimentation rate of Cathodic Arc Plasma Deposition Technology is high, film-base junction is made a concerted effort, device performance is stablized, convenient operation and control, Using more and more extensive.As the A spherical powders material vacuums of patent CN 103436848 are atomized suspension uniform sputter film plating process, A kind of method of powder sputter coating is realized, using the method for vacuum atomizing, can not be controlled for spatial distribution, while limitation The granularity of powder must be very small;The A drum-type sample stages of patent CN 101805893 and carry out powder granule with it Magnetron sputtering coating method, realizes the film plating process of drum-type, and the form of roller has closure, and the ion gun of limitation can not It is enough to play maximum effect, based on it is same the reasons why, roller is difficult to extraordinary being uniformly dispersed spatial distribution.The present invention The defect of above-mentioned technology can be overcome, ball and powder granule uniformly dispersion and rolling is realized, facilitate the modified place in various surfaces Reason.It is particularly suitable for the field for needing granular powder to be uniformly distributed rolling, such as the vacuum ion plating on ball and granular powder Uniform coating, or carry out granular powder surface spraying treatment, and the application such as powder in screening and particle separation diameter difference and lead Domain.
The content of the invention
For the problem that prior art is present, the present invention provides one kind and waves convolution disperser apparatus and method, realizes rolling Uniformly dispersion and the rolling of pearl and powder granule, facilitates various surface modification treatments.
The technical scheme is that:
One kind waves convolution disperser apparatus, including shuttle 1,2, one group of damping spring of flexibility platform or cylinder 3, solid Fixed basis 4, motor 5, motor rotary shaft 6, vibrator 7, fastening screw 8 and caging bolt 9.
Described shuttle 1 is fixed on the top of flexibility platform 2, and the lower section of flexibility platform 2 is tight by damping spring or cylinder 3 Gu on immobilizing foundation 4, motor 5 is fastened on the side of flexibility platform 2, the connection exciting of motor rotary shaft 6 by fastening screw 8 The eccentric hammer of device 7, vibrator 7 is articulated with flexibility platform 2 and shuttle 1, and eccentric hammer rotation produces exciting force.Described sample The diameter of container 1 is adjusted as needed;One group of described damping spring or the quantity of cylinder 3 are at least two, damping spring or Cylinder 3 is fastened on immobilizing foundation 4 and forms stabilization support.Motor (5) and vibrator (7) bias are linked in the side of flexibility platform Face, top or bottom.
The position relationship of described damping spring or cylinder in whole device is distributed for polygon;Vibrator 7 is arranged on On the foregoing polygonal side in damping spring position, vibrator deviates the center of gravity of flexibility platform, one group of described damping spring Or cylinder 3 constitutes eccentric structure with vibrator 7;Under the constraints of this kind of eccentric structure, vibrator can be placed in system Side, above or bottom, the position arrangement for meeting these vibrators 7 of aforementioned condition has same effect;Simultaneously in function In control, frequency, amplitude, the azimuth 10 of rotating shaft 6 and inclination angle 11 and the caging bolt 9 of vibrator 7 are adjusted, convolution is waved in control Disperser waves amplitude and dispersity..
Using the above-mentioned method for waving convolution disperser apparatus, comprise the following steps:
Convolution disperser apparatus are waved in the first step, assembling, and sample is contained in shuttle 1, and described sample is ball Or granular powder;
Second step, after energization, motor 5 rotates, and drives the eccentric hammer of vibrator 7 to rotate to form exciting force, and connection is flexible The damping spring or cylinder 3 of platform 2 and immobilizing foundation 4 produces Turning motion, the rolling in shuttle 1 in the presence of exciting force Pearl or granular powder are presented organized circumnutation, by adjusting the frequency and amplitude of eccentric hammer, control the speed of sample motion Degree.
Described shuttle 1, roll couple is formed between flexibility platform 2 and eccentric hammer, roll couple betides three-dimensional Space, is that three dimensions oscillating component adds and formed that is, between the eccentric hammer of shuttle, flexibility platform and vibrator three-dimensional Vibration, roll couple;The frequency range of described vibrator output is 1Hz~10kHz, and power output is more than 5W;It is described The coupling frequency of roll couple it is relevant with the quality of the rigidity of spring and whole device.
Beneficial effects of the present invention are:Ball or granular powder in inventive samples container are presented organized flow-like Circumnutation, by adjusting azimuth, frequency and the amplitude of eccentric hammer, the ball in control flexibility platform connection shuttle Or granular powder flow regime, while the high vibration of ball or granular powder can be avoided, it is particularly suitable for needing particle Powder is uniformly distributed the field of rolling.Ball or granular powder in shuttle in the presence of swirling flow bed vibrator, Realize that ball or granular powder disperse and circulate in the plane by way of rolling of circling round.
Brief description of the drawings
Fig. 1 is that the present invention waves convolution disperser apparatus structural representation.
Fig. 2 is that the present invention waves convolution disperser apparatus structure top view.
Fig. 3 is the three-dimensional position figure in the direction of motor rotary shaft of the present invention 7.
In figure:1 shuttle;2 flexibility platforms;3 springs or cylinder;4 immobilizing foundations;5 motor;6 motor rotary shafts;7 Vibrator;8 fastening screws;9 caging bolts;10X-Y azimuths S;11 inclination angle T;The trivector of 12 motor rotary shafts 6;13 is whole The three-dimensional system of coordinate of individual device.
Specific embodiment
26S Proteasome Structure and Function of the present invention is described in detail below in conjunction with drawings and Examples.
One kind shown in Figure 1 wave convolution disperser apparatus and method, include shuttle 1, flexibility platform 2, Spring or cylinder 3, immobilizing foundation 4, motor 5, motor rotary shaft 6, vibrator 7, fastening screw 8, caging bolt 9.
When one kind waves convolution disperser apparatus and method work, sample is contained in shuttle 1, and shuttle 1 is tight Gu on flexibility platform 2, flexibility platform 2 is fastened on immobilizing foundation 4 by spring or cylinder 3, and motor 5 is by fastening spiral shell Silk 8 is fastened on flexibility platform 2, and motor rotary shaft 6 connects the eccentric hammer of vibrator 7, and eccentric hammer rotation produces exciting force.
Sample is placed in shuttle 1, and the diameter of shuttle 1 is adjusted as needed.Connection flexibility platform 2 and fixed base The spring or cylinder 3 of plinth 4 produce Turning motion in the presence of exciting force, a kind of roll couple ball shown in Figure 2 and In granular powder swirling flow bed apparatus structure top view, the quantity of one group of spring or cylinder 3 is at least two and constitutes one group, bullet Spring or cylinder 3 are fastened on immobilizing foundation 4 and form stabilization support.
Motor 5 is fastened on flexibility platform 2 by fastening screw 8, and one kind shown in Figure 3 waves convolution disperser The three-dimensional position figure in the direction of motor rotary shaft 7 of apparatus and method, the angle between motor rotary shaft 6 and horizontal plane be rotating shaft with Angle between plane is X-Y azimuths S10, and requirement X-Y the azimuth S10H and inclination angle T11 according to function can be at 0-90 ° Between adjust, thus adjust swirling flow bed apparatus and wave amplitude, it is also possible to thus indirect control ball and granular powder Flow pattern.
Motor 5 rotates after energization, drives eccentric hammer to rotate to form exciting force, adjusts the electric current and voltage energy of motor 5 Numerical value of the wobble frequency between 1Hz~10kHz is enough controlled, at this moment power output can be more than 5W.Eccentric hammer drives sample to hold Device 1 and the oscillating motion under resonance condition of flexibility platform 2, at this moment there is swirling flow in the ball in shuttle 1 and granular powder Dynamic, the amplitude waved by adjustment just controls the speed of flowing.
Embodiment
A, a kind of wave convolution disperser apparatus and method is placed in the place of vaccum ion coater by heretofore described In reason storehouse, ball and granular powder are placed in shuttle 1, are evacuated to 2 × 10-3Pa, plasma is produced with 2KV ion guns Body bombards ball and granular powder, plasma clean is carried out to it and is processed 20 minutes;
B, vacuum ion plating cathode targets are pure titanium, adjust the parameter of vaccum ion coater, and magnetic charging voltage is 320V;DC current is 12A, and the bias of sample is -300V, and the working time is 30 minutes, high-purity argon gas flow is 150 milliliters/ Minute, sample heating temperature is 400 DEG C of temperature;Start disperser, control the power of motor 6 for 10W, the frequency of swing is 100Hz, makes ball and granular powder be in the state of flowing and rolling.At this moment sample quality be 1kg, after end-of-job ball and Granular powder surface forms the platinum/titanium metal thin film of dense uniform.

Claims (5)

1. one kind waves convolution disperser apparatus, it is characterised in that the described convolution disperser apparatus that wave at least include sample Container (1), flexibility platform (2), one group of damping spring or cylinder (3), immobilizing foundation (4), motor (5), motor rotary shaft (6), vibrator (7), fastening screw (8) and caging bolt (9), the diameter of described shuttle (1) are adjusted as needed;
Described shuttle (1) is fixed on flexibility platform (2) top, and flexibility platform (2) lower section passes through damping spring or cylinder (3) it is fastened on immobilizing foundation (4), motor (5) is fastened on the side of flexibility platform (2), motor by fastening screw (8) The eccentric hammer of rotating shaft (6) connection vibrator (7), vibrator (7) is articulated with flexibility platform (2) and shuttle (1), eccentric hammer rotation Change the line of production raw exciting force;One group of described damping spring or the quantity of cylinder (3) are at least two, and damping spring or cylinder (3) are tight Gu forming stabilization support on immobilizing foundation (4), motor (5) and vibrator (7) bias are linked in the side of flexibility platform (2) Face, top or bottom.
2. one kind according to claim 1 waves convolution disperser apparatus, it is characterised in that one group of described damping spring Or cylinder (3) constitutes eccentric structure with vibrator (7), the position relationship of damping spring or cylinder (3) in whole device is many Side shape distribution, on the polygonal side of damping spring, vibrator deviates the center of gravity of flexibility platform (2) to vibrator (7).
3. the method for waving convolution disperser apparatus described in the claims 1 or 2 is used, it is characterised in that following steps:
The first step, assembles roll couple swirling flow bed apparatus, and sample is contained in shuttle (1);
Second step, after energization, motor (5) rotation drives the eccentric hammer of vibrator (7) to rotate to form exciting force, and connection is flexible The damping spring or cylinder (3) of platform (2) and immobilizing foundation (4) produce Turning motion, shuttle in the presence of exciting force (1) the sample circumnutation in, is presented organized dispersity, by adjusting the frequency and amplitude of eccentric hammer, controls sample Movement velocity;
The vibration of three-dimensional is formed between the eccentric hammer of described shuttle (1), flexibility platform (2) and vibrator (7), coupling is waved Close;The frequency range of described vibrator output is 1Hz~10kHz, power output be 5W with.
4. it is according to claim 3 wave convolution disperser apparatus method, it is characterised in that described roll couple Coupling frequency is related to the rigidity of spring and the quality of whole device.
5. the method that waving convolution disperser apparatus according to claim 3 or 4, it is characterised in that described sample is Ball or granular powder.
CN201611115661.4A 2016-12-07 2016-12-07 One kind waving convolution disperser apparatus and method Active CN106756861B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110063731A (en) * 2019-04-02 2019-07-30 青岛中科爱博生物科技有限公司 The sterile de- fiber animal's whole blood acquisition device of one kind and method
CN110607511A (en) * 2019-09-19 2019-12-24 金陵科技学院 Powder bouncing type uniform film coating device and method
GB2612432A (en) * 2021-10-05 2023-05-03 Teer Coatings Ltd Improvements to apparatus and a method for applying a coating onto items

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1105293A (en) * 1993-10-20 1995-07-19 过滤器技术有限公司 Eccentric vibrating mill
CN2274052Y (en) * 1996-10-29 1998-02-11 冯超 Swivel rocking device
CN1878969A (en) * 2003-09-10 2006-12-13 新东工业株式会社 Device and method for damping vibration of rotating shaft system
CN201776258U (en) * 2010-07-29 2011-03-30 紫荆花制漆(成都)有限公司 Rotary swing barrel washer
CN206204409U (en) * 2016-12-07 2017-05-31 大连理工大学 One kind waves convolution disperser apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1105293A (en) * 1993-10-20 1995-07-19 过滤器技术有限公司 Eccentric vibrating mill
CN2274052Y (en) * 1996-10-29 1998-02-11 冯超 Swivel rocking device
CN1878969A (en) * 2003-09-10 2006-12-13 新东工业株式会社 Device and method for damping vibration of rotating shaft system
CN201776258U (en) * 2010-07-29 2011-03-30 紫荆花制漆(成都)有限公司 Rotary swing barrel washer
CN206204409U (en) * 2016-12-07 2017-05-31 大连理工大学 One kind waves convolution disperser apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110063731A (en) * 2019-04-02 2019-07-30 青岛中科爱博生物科技有限公司 The sterile de- fiber animal's whole blood acquisition device of one kind and method
CN110607511A (en) * 2019-09-19 2019-12-24 金陵科技学院 Powder bouncing type uniform film coating device and method
GB2612432A (en) * 2021-10-05 2023-05-03 Teer Coatings Ltd Improvements to apparatus and a method for applying a coating onto items

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