CN106747479A - It is a kind of can on line dispensing ceramic raw material wet powder-making production line and its working method - Google Patents
It is a kind of can on line dispensing ceramic raw material wet powder-making production line and its working method Download PDFInfo
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- CN106747479A CN106747479A CN201611218165.1A CN201611218165A CN106747479A CN 106747479 A CN106747479 A CN 106747479A CN 201611218165 A CN201611218165 A CN 201611218165A CN 106747479 A CN106747479 A CN 106747479A
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- slurry
- mud
- ball mill
- feeding unit
- mill group
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
Abstract
The invention discloses it is a kind of can on line dispensing ceramic raw material wet powder-making production line, include sandstone feeding unit, corase grind mechanism, ingredient sector, mud material feeding unit, mud slurrying mechanism, mechanism with slurry, composition detection mechanism, multistage ball mill group, droplet measurement mechanism, water content detection mechanism, stock tank, spray drying tower, the sandstone feeding unit is in mating connection with the charging aperture of corase grind mechanism, and the discharging opening of the corase grind mechanism is connected with ingredient sector;The mud material feeding unit is in mating connection with the charging aperture of mud slurrying mechanism, and the discharging opening of the mud slurrying mechanism is connected with mechanism with slurry;Charging aperture of the discharging opening of the ingredient sector and mechanism with slurry with composition detection mechanism is connected, and the discharging opening of the composition detection mechanism is connected with the charging aperture of multistage ball mill group;The discharging opening of the multistage ball mill group is connected with droplet measurement mechanism, and the droplet measurement mechanism is connected with water content detection mechanism.
Description
Technical field
The present invention relates to the technical field of ceramic raw material production line, refer in particular to it is a kind of can on line dispensing ceramic raw material it is wet
Method flour production line and its working method.
Background technology
At present in the production of ceramic raw material, mainly by two methods of wet powder-making and dry method powder, wherein, dry method
Powder processed has very big advantage in energy-saving square face, but dry method powder-making technique is still immature at present, has for raw material higher
Requirement, increased the production cost of enterprise;Secondly, traditional wet powder-making often can only be to unprocessed material composition pipe
Control, it is impossible to be monitored regulation, the less stable of raw material to the composition that processes raw material in process of production, or even quality occur
Problem, in order to enterprise causes loss and aggravation production cost.
A kind of ceramic raw material standardization continuous treatment process and its production are disclosed in Chinese patent CN2013106439179
Line, wherein, elaborate that sandstone is delivered to Vertical Mill roughing equipment by ratio requirement sandstone feeding unit in the patent document, lead to
Cross Vertical Mill roughing equipment room raw material carry out it is broken after be delivered to after continuous ball milling unit carries out continuous ball milling, be delivered to stock tank
It is interior;Meanwhile, former mud ore deposit is also delivered in mud slurrying equipment the sand that removes in former mud ore deposit and miscellaneous by ratio requirement by feeding unit
It is delivered to after matter in stock tank and is mixed with sandstone, being finally delivered in ball mill carries out ball milling, then by spray drying
Tower is spray-dried;Secondly, sandstone feeding unit is provided with frequency conversion equipment, and doses is made with quantitative;In the technical scheme
In, need that sandstone, former mud ore deposit each are carried out into dispensing by ratio requirement in advance before manufacture for material composition, but in production
During there may be loss or unstable, and cause the powder produced to fall flat, and the technical side
Case cannot in real time in process of production to the monitoring regulation of composition, the more difficult control of powder stability for producing;In addition,
Ore is by after Vertical Mill roughing equipment, then carries out continuous ball milling by continuous ball milling unit, and last mixed slurry leads to again
Crossing ball milling unit carries out ball milling, and the technical scheme makes defibrination material fineness to meet production requirement by setting multiple ball, but consumes
Electricity can also increase therewith, virtually increased production cost.
Can carry out that automatic management and control regulation, grinding efficiency be high, powder to the raw material during production in real time for this reason, it may be necessary to a kind of
Material production stability is good, it is energy-conservation it is a kind of can on line dispensing ceramic raw material wet powder-making production line, while according to different batches
The difference of material composition carry out dispensing treatment.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided it is a kind of can on line dispensing ceramic raw material wet method system
Powder production line and its working method.
In order to realize above-mentioned purpose, it is provided by the present invention it is a kind of can on line dispensing the production of ceramic raw material wet powder-making
Line, includes sandstone feeding unit, corase grind mechanism, ingredient sector, mud material feeding unit, mud slurrying mechanism, mechanism with slurry, composition
Testing agency, multistage ball mill group, droplet measurement mechanism, water content detection mechanism, stock tank, spray drying tower, the sandstone feeding
Unit is in mating connection with the charging aperture of corase grind mechanism, and the discharging opening of the corase grind mechanism is connected with ingredient sector;The mud
Material feeding unit is in mating connection with the charging aperture of mud slurrying mechanism, and the discharging opening of the mud slurrying mechanism is connected with mechanism with slurry
Connect;Charging aperture of the discharging opening of the ingredient sector and mechanism with slurry with composition detection mechanism is connected, the composition detection
The discharging opening of mechanism is connected with the charging aperture of multistage ball mill group;The discharging opening of the multistage ball mill group and droplet measurement machine
Structure is connected, and the droplet measurement mechanism is connected with water content detection mechanism, the charging aperture of the water content detection mechanism and stock tank
It is connected, the discharging opening of the stock tank is connected with spray drying tower;The ingredient sector is used to store to be roughly ground through roughly grinding mechanism
Sand material afterwards and dispensing;The mechanism with slurry is used to store the slurry and with slurry after being processed through mud slurrying mechanism.
Further, the sandstone feeding unit includes multiple sandstone feeding machines being connected in parallel;The mud material feeding machine
Group includes multiple mud material feeding machines being connected in parallel;The multistage ball mill group includes multiple and is connected in series ball mill.
It is a kind of can on line the ceramic raw material wet powder-making production line of dispensing working method, sandstone raw material is by sandstone feeding machine
Group is delivered to corase grind mechanism, is delivered in ingredient sector through roughly grinding after mechanism roughly grinds;Mud is starched raw material and is conveyed by mud slurry feeding unit
To mud slurrying mechanism, it is delivered in mechanism with slurry after the impurity in mud raw material is removed through mud slurrying mechanism;Ingredient sector and match somebody with somebody
Pulp grinder structure carries out dispensing and with slurry and be delivered in composition detection mechanism and mixed and composition according to Production requirement respectively
Detection, wherein, it is closed-loop control between composition detection mechanism and ingredient sector and mechanism with slurry, composition detection mechanism will detect and tie
Fruit feeds back to ingredient sector and mechanism with slurry, and ingredient sector and mechanism with slurry carry out dispensing and regulation with slurry;Mixing and
Into slurry detected through composition detection mechanism after transport to multistage ball mill group and carry out multistage ball milling, until slurry fineness reaches and sets
Definite value, then be delivered to droplet measurement mechanism and carry out droplet measurement, wherein, to close between droplet measurement mechanism and multistage ball mill group
Ring is controlled, and testing result is fed back to multistage ball mill group, and multistage ball mill group according to testing result by droplet measurement mechanism
Carry out the regulation of Ball-milling Time;Slurry after being detected through droplet measurement mechanism is delivered to water content detection mechanism, wherein, water content detection
It is closed-loop control between mechanism and multistage ball mill group, testing result is fed back to multistage ball mill group by water content detection mechanism, and
And multistage ball mill group carries out the regulation of Ball-milling Time according to testing result;Slurry after being detected through water content detection mechanism is delivered to
Stored in stock tank, the slurry in stock tank is delivered to spraying drying tower, spray-dried rear formation powder by stock tank discharging opening.
The present invention uses above-mentioned scheme, and its advantage is:By ingredient sector and mechanism with slurry according to difference batch
The component difference of secondary raw material carries out mix to meet production requirement;By composition detection mechanism and ingredient sector and with slurry
Closed-loop control between mechanism so that the composition that production line can in real time according to mixed slurry in production process is to ingredient sector
Management and control regulation is carried out with mechanism with slurry, so as to ensure powder ingredient stability in process of production;By multistage ball mill group
Respectively with the closed-loop control between droplet measurement mechanism and water content detection mechanism so that production line can in real time for through multistage ball milling
Slurry particle diameter and water content carry out management and control regulation, so as to ensure that the stabilization of powder particle diameter and water content in process of production
Property;Secondly, production requirement is met in guarantee slurry fineness, by reducing the quantity of ball milling mechanism, it is achieved thereby that energy-saving effect,
For enterprise reduces production cost and meets the requirement of national energy-saving emission reduction.
Brief description of the drawings
Fig. 1 is production line structured flowchart of the invention.
Fig. 2 for it is of the invention corase grind mechanism, ingredient sector, mud slurrying mechanism, between mechanism with slurry and composition detection machine
Structure connection diagram.
Wherein, 1- sandstones feeding unit, 2- corase grind mechanism, 3- ingredient sectors, 4- mechanisms with slurry, 5- mud slurryings mechanism, 6-
Mud material feeding unit, 7- composition detections mechanism, 8- multistage ball mill groups, 9- droplet measurements mechanism, 10- water content detections mechanism, 11-
Stock tank, 12- spray drying towers.
Specific embodiment
With reference to specific embodiment, the present invention is further illustrated.
Referring to shown in accompanying drawing 1 and accompanying drawing 2, in the present embodiment, it is a kind of can on line dispensing the life of ceramic raw material wet powder-making
Producing line, includes sandstone feeding unit 1, corase grind mechanism 2, ingredient sector 3, mud material feeding unit 6, mud slurrying mechanism 5, slurry compounding machine
Structure 4, composition detection mechanism 7, multistage ball mill group 88, droplet measurement mechanism 9, water content detection mechanism 10, stock tank 11, spray drying
Tower 12, wherein, sandstone feeding unit 1 includes multiple sandstone feeding machines being connected in parallel;Mud material feeding unit 6 includes multiple
The mud material feeding machine being connected in parallel;Multistage ball mill group 88 includes multiple and is connected in series ball mill;Ingredient sector 3 is used to store
Through roughly grinding the sand material after mechanism 2 roughly grinds and dispensing, wherein, ingredient sector 3 is provided with multiple storage tanks, by multiple storings
Tank stores the sand material through roughly grinding the different batches after mechanism 2 roughly grinds respectively;Mechanism with slurry 4 is used to store through mud slurrying mechanism 5
Slurry after treatment and with slurry, wherein, mechanism with slurry 4 is provided with multiple slurry cans, and warp is stored respectively by multiple slurry cans
Mud slurrying mechanism 5 removes the mud material of the different batches after impurity;In actual production, the composition ratio of the sandstone raw material of different batches
Example exist it is variant, in order to reduce the influence of this component difference, by ingredient sector 3 according to the sandstone raw material of different batches
Composition carries out mixing regulation, so as to reach the component ratio that production needs;Secondly, between the component ratio of the mud material of different batches
Exist variant, in order to reduce the influence of this component difference, entered according to the composition of the mud material of different batches by mechanism with slurry 4
Row mixing regulation, so as to reach the component ratio that production needs.
In the present embodiment, sandstone feeding unit 1 is in mating connection with the charging aperture of corase grind mechanism 2, and corase grind mechanism 2 goes out
Material mouth is connected with ingredient sector 3;Mud material feeding unit 6 is in mating connection with the charging aperture of mud slurrying mechanism 5, mud slurrying mechanism
5 discharging opening is connected with mechanism with slurry 4;Secondly, the discharging opening of ingredient sector 3 and mechanism with slurry 4 with composition detection mechanism 7
Charging aperture be connected, the discharging opening of composition detection mechanism 7 is connected with the charging aperture of multistage ball mill group 8;Multistage ball mill
The discharging opening of group 8 is connected with droplet measurement mechanism 9, and droplet measurement mechanism 9 is connected with water content detection mechanism 10, water content detection
Mechanism 10 is connected with the charging aperture of stock tank 11, and the discharging opening of stock tank 11 is connected with spray drying tower 12;By composition detection
7 pairs of sand materials transferred out by ingredient sector 3 and mechanism with slurry 4 of mechanism and mud material carry out composition detection, while by testing result
Ingredient sector 3 and mechanism with slurry 4 are fed back to, dispensing structure and mechanism with slurry 4 automatically adjust material composition and adjust according to testing result
Section;It is big that slurry after being processed by multistage ball mill group 8 by particle diameter rivers and lakes plan mechanism and 10 pairs, water content detection mechanism carries out particle diameter
The detection of small and water content, multistage ball mill group 8 is fed back to by by testing result, and multistage ball mill group 8 is according to testing result
Automatically adjust the length of Ball-milling Time.
By setting composition detection mechanism 7, droplet measurement mechanism 9 and water content detection mechanism 10 in process of production, with
And the mode of closed-loop control, it is achieved thereby that to carrying out management and control in the production process of powder and being carried out according to the condition of production in real time
Composition, particle diameter, the regulation of water content, so as to ensure that the stability of powder production;By roughly grinding mechanism 2 and multistage ball mill group
8 carry out ball milling to sandstone raw material and slurry respectively, the quantity of ball milling unit are reduced, so as to reach the effect of energy-saving and emission-reduction.
It is of the invention it is a kind of can on line the ceramic raw material wet powder-making production line of dispensing working method, in conjunction with specific reality
Example is applied to be described further.
In the present embodiment, sandstone raw material is delivered to corase grind mechanism 2 by sandstone feeding unit 1, after roughly grinding the corase grind of mechanism 2
It is delivered in ingredient sector 3;Mud slurry raw material is delivered to mud slurrying mechanism 5 by mud slurry feeding unit, and mud is removed through mud slurrying mechanism 5
It is delivered in mechanism with slurry 4 after impurity in slurry raw material;Ingredient sector 3 and mechanism with slurry 4 are matched somebody with somebody respectively according to Production requirement
Material and with slurry and be delivered in composition detection mechanism 7 and mixed and composition detection, wherein, composition detection mechanism 7 with match somebody with somebody
It is closed-loop control between material mechanism 3 and mechanism with slurry 4, testing result is fed back to ingredient sector 3 and with slurry by composition detection mechanism 7
Mechanism 4, and ingredient sector 3 and mechanism with slurry 4 carry out dispensing and regulation with slurry;The slurry for mixing is through composition detection machine
Structure 7 is transported to multistage ball mill group 8 after detecting and carries out multistage ball milling, until slurry fineness reaches setting value, then is delivered to particle diameter
Testing agency 9 carries out droplet measurement, wherein, it is closed-loop control, particle diameter inspection between droplet measurement mechanism 9 and multistage ball mill group 8
Survey mechanism 9 and testing result is fed back into multistage ball mill group 8, and multistage ball mill group 8 according to testing result when carrying out ball milling
Between regulation;Slurry after being detected through droplet measurement mechanism 9 is delivered to water content detection mechanism 10, wherein, water content detection mechanism 10
It is closed-loop control between multistage ball mill group 8, testing result is fed back to multistage ball mill group 8 by water content detection mechanism 10, and
And multistage ball mill group 8 carries out the regulation of Ball-milling Time according to testing result;Slurry after being detected through water content detection mechanism 10 is defeated
Deliver to and stored in stock tank 11, the slurry in stock tank 11 is delivered to spraying drying tower by the discharging opening of stock tank 11, spray-dried
After form powder.
The embodiment of the above is only presently preferred embodiments of the present invention, and any formal limit is not done to the present invention
System.Any those of ordinary skill in the art, in the case where technical solution of the present invention ambit is not departed from, using the skill of the disclosure above
Art content makes more possible variations and retouching to technical solution of the present invention, or modification is Equivalent embodiments of the invention.
Therefore all contents without departing from technical solution of the present invention, according to the equivalent equivalence changes that the thinking of the present invention is made, all should be covered by
In protection scope of the present invention.
Claims (3)
1. it is a kind of can on line dispensing ceramic raw material wet powder-making production line, include sandstone feeding unit(1), corase grind mechanism
(2), ingredient sector(3), mud material feeding unit(6), mud slurrying mechanism(5), mechanism with slurry(4), composition detection mechanism(7), it is many
Level ball milling unit(8), droplet measurement mechanism(9), water content detection mechanism(10), stock tank(11), spray drying tower(12), its feature
It is:The sandstone feeding unit(1)With corase grind mechanism(2)Charging aperture it is in mating connection, the corase grind mechanism(2)Discharging
Mouth and ingredient sector(3)It is connected;The mud material feeding unit(6)With mud slurrying mechanism(5)Charging aperture it is in mating connection, institute
Shu Ni slurryings mechanism(5)Discharging opening and mechanism with slurry(4)It is connected;The ingredient sector(3)With mechanism with slurry(4)Discharging
Mouth with composition detection mechanism(7)Charging aperture be connected, the composition detection mechanism(7)Discharging opening and multistage ball mill group
(8)Charging aperture be connected;The multistage ball mill group(8)Discharging opening and droplet measurement mechanism(9)It is connected, the particle diameter
Testing agency(9)With water content detection mechanism(10)It is connected, the water content detection mechanism(10)With stock tank(11)Charging aperture phase
Connection, the stock tank(11)Discharging opening and spray drying tower(12)It is connected;The ingredient sector(3)For storing through corase grind
Mechanism(2)Sand material and dispensing after corase grind;The mechanism with slurry(4)For storing through mud slurrying mechanism(5)After treatment
Slurry and with slurry.
2. it is according to claim 1 it is a kind of can on line dispensing ceramic raw material wet powder-making production line, it is characterised in that:Institute
State sandstone feeding unit(1)Include multiple sandstone feeding machines being connected in parallel;The mud material feeding unit(6)Include multiple
The mud material feeding machine being connected in parallel;The multistage ball mill group(8)Include multiple and be connected in series ball mill.
3. described in a kind of claim 1 it is a kind of can on line the ceramic raw material wet powder-making production line of dispensing working method, its
It is characterised by:Sandstone raw material is by sandstone feeding unit(1)It is delivered to corase grind mechanism(2), through roughly grinding mechanism(2)It is delivered to after corase grind
Ingredient sector(3)It is interior;Mud slurry raw material is delivered to mud slurrying mechanism by mud slurry feeding unit(5), through mud slurrying mechanism(5)Remove mud
Mechanism with slurry is delivered to after impurity in slurry raw material(4)It is interior;Ingredient sector(3)With mechanism with slurry(4)Distinguished according to Production requirement
Carry out dispensing and with slurry and be delivered to composition detection mechanism(7)Inside mixed and composition detection, wherein, composition detection machine
Structure(7)With ingredient sector(3)With mechanism with slurry(4)Between be closed-loop control, composition detection mechanism(7)Testing result is fed back to
Ingredient sector(3)With mechanism with slurry(4), and ingredient sector(3)With mechanism with slurry(4)Carry out dispensing and regulation with slurry;It is mixed
The slurry for closing is through composition detection mechanism(7)Transported after detection to multistage ball mill group(8)Multistage ball milling is carried out, until slurry
Fineness reaches setting value, then is delivered to droplet measurement mechanism(9)Droplet measurement is carried out, wherein, droplet measurement mechanism(9)With multistage
Ball milling unit(8)Between be closed-loop control, droplet measurement mechanism(9)Testing result is fed back into multistage ball mill group(8), and
Multistage ball mill group(8)The regulation of Ball-milling Time is carried out according to testing result;Through droplet measurement mechanism(9)Slurry after detection is defeated
Deliver to water content detection mechanism(10), wherein, water content detection mechanism(10)With multistage ball mill group(8)Between be closed-loop control, water
Divide testing agency(10)Testing result is fed back into multistage ball mill group(8), and multistage ball mill group(8)According to testing result
Carry out the regulation of Ball-milling Time;Through water content detection mechanism(10)Slurry after detection is delivered to stock tank(11)Inside stored, starched
Pond(11)Interior slurry is by stock tank(11)Discharging opening is delivered to spraying drying tower, spray-dried rear formation powder.
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CN201611218165.1A CN106747479A (en) | 2016-12-26 | 2016-12-26 | It is a kind of can on line dispensing ceramic raw material wet powder-making production line and its working method |
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CN201611218165.1A CN106747479A (en) | 2016-12-26 | 2016-12-26 | It is a kind of can on line dispensing ceramic raw material wet powder-making production line and its working method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107903050A (en) * | 2017-12-12 | 2018-04-13 | 广东冠星陶瓷企业有限公司 | A kind of preparation process for the Imitation Rock Porcelain Tiles for connecting grinding system based on five balls |
CN110143820A (en) * | 2019-06-11 | 2019-08-20 | 佛山市蓝之鲸科技有限公司 | Ceramic raw material wet process thin material slurrying mixture manufacturing line and its working method |
CN114289132A (en) * | 2021-12-16 | 2022-04-08 | 广东博晖机电有限公司 | Wet continuous ball-milling production line for ceramic raw materials and working mode of wet continuous ball-milling production line |
CN114768658A (en) * | 2022-04-08 | 2022-07-22 | 内蒙古旭阳新材料有限公司 | Intelligent metal slurry production system |
CN114870716A (en) * | 2022-04-08 | 2022-08-09 | 内蒙古旭阳新材料有限公司 | Metal slurry production control system |
CN115069363A (en) * | 2022-06-10 | 2022-09-20 | 广东家美陶瓷有限公司 | Ceramic continuous ball mill, electric control system and control method thereof |
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CN107903050A (en) * | 2017-12-12 | 2018-04-13 | 广东冠星陶瓷企业有限公司 | A kind of preparation process for the Imitation Rock Porcelain Tiles for connecting grinding system based on five balls |
CN110143820A (en) * | 2019-06-11 | 2019-08-20 | 佛山市蓝之鲸科技有限公司 | Ceramic raw material wet process thin material slurrying mixture manufacturing line and its working method |
CN114289132A (en) * | 2021-12-16 | 2022-04-08 | 广东博晖机电有限公司 | Wet continuous ball-milling production line for ceramic raw materials and working mode of wet continuous ball-milling production line |
CN114768658A (en) * | 2022-04-08 | 2022-07-22 | 内蒙古旭阳新材料有限公司 | Intelligent metal slurry production system |
CN114870716A (en) * | 2022-04-08 | 2022-08-09 | 内蒙古旭阳新材料有限公司 | Metal slurry production control system |
CN115069363A (en) * | 2022-06-10 | 2022-09-20 | 广东家美陶瓷有限公司 | Ceramic continuous ball mill, electric control system and control method thereof |
CN115069363B (en) * | 2022-06-10 | 2024-02-27 | 广东家美陶瓷有限公司 | Ceramic continuous ball mill, electric control system and control method thereof |
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