CN106747246A - A kind of door core - Google Patents

A kind of door core Download PDF

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Publication number
CN106747246A
CN106747246A CN201611065240.5A CN201611065240A CN106747246A CN 106747246 A CN106747246 A CN 106747246A CN 201611065240 A CN201611065240 A CN 201611065240A CN 106747246 A CN106747246 A CN 106747246A
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CN
China
Prior art keywords
parts
door core
raw material
fire
sodium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201611065240.5A
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Chinese (zh)
Inventor
王永龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING DONGKE MOULD MANUFACTURING Co Ltd
Original Assignee
CHONGQING DONGKE MOULD MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHONGQING DONGKE MOULD MANUFACTURING Co Ltd filed Critical CHONGQING DONGKE MOULD MANUFACTURING Co Ltd
Priority to CN201611065240.5A priority Critical patent/CN106747246A/en
Publication of CN106747246A publication Critical patent/CN106747246A/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/023Chemical treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/30Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
    • C04B28/32Magnesium oxychloride cements, e.g. Sorel cement
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/02Selection of the hardening environment
    • C04B40/0263Hardening promoted by a rise in temperature
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Special Wing (AREA)

Abstract

It is a kind of door core specifically the invention belongs to building materials technology field, the raw material of fire-resistant door core include the raw material of following weight parts:55 60 parts of magnesium chloride, 9 10 parts of sodium chloride, 35 50 parts of magnesia, 47 parts of nano-sized magnesium hydroxide, 40 45 parts of vermiculite power, 15 17 parts of crushed crude pearlite, 35 parts of γ methyl allyl acyloxypropyl trimethoxysilanes, 0.7 0.9 parts of stearic acid, 34 parts of Sodium Polyacrylate, 34 parts of TDE, 34 parts of antimony oxide, 57 parts of silane coupler KH530,35 65 parts of special glue, 0.7 0.9 parts of polypropylene fibre, suitable quantity of water, for solving the problems, such as that most of current door core can produce toxicity.

Description

A kind of door core
Technical field
It is a kind of door core specifically the invention belongs to building materials technology field.
Background technology
Traditional halogen foaming doors core fire protecting performance is poor, fire of easily leaping up, returns halogen, and high temperature is easily carbonized, deforms, and in high-temperature heating During can discharge pernicious gas, have a strong impact on its service life, security performance and stability.Door panel market history of forming It is not long, kind substantially divides one, two, three generations:The first generation door panel of early stage is that sodium metasilicate is made up of high temperature hot pressing with bath of glass; Second generation door panel magnesia cement is also had and is produced using foam pattern as binding agent.These magnesite materials such as magnesia and Magnesium chloride (bittern) belongs to alkaline metal salt.After the water suction moisture absorption, sodium, magnesium isoreactivity cation and the metal hair in alkali metal salt Biochemical reaction, can corrode the steel-wood structure of fire resistant doorsets causes the rotten core of rotten door.Such as the burning of high temperature naked light, then severe toxicity can be more produced Dense smoke and fatal chlorine;Third generation perlite door panel quality has improved a lot but improvement of still needing.With epoch progress and section The development of skill, the measured perlite door panel new product of matter is also come out one after another.By country to the technical requirements of fire resistant doorsets quality inspection, Perlite door panel, should be not easy to break in production and handling process it is necessary to have intensity higher;Perlite door panel should be able to It is not loose not mashed that soaked guarantee is stood for a long time;The component materials such as binding agent curing agent should could protect door body steel plate in neutrality The not rotten rotten core of door is not corroded;Meanwhile, door panel should also possess good hydrophobicity performance, and doing water absorption test will can be presented lotus leaf Dewdrop effect, so could effectively prevent water suction from getting damp, and favourable to reduce plate glue consumption, can just economize on resources reduces cost.Pearl The technological progress of rock door panel is most important for the sound development of fire resistant doorsets industry.Current China is most of organic or compound resistance Combustion agent has toxicity, and material combustion after fire retardant treatment can produce more toxic gases, do harm to huamn body;Resistance The resistance leachability for firing agent is poor, and lasting flame retardant effect is poor, and the incorporation of inorganic vermiculite causes negative shadow to fire-resistant door core bending property Ring.
The content of the invention
The present invention seeks to aim to provide a kind of core, asking for toxicity can be produced for solving most of current door core Topic.
To realize above-mentioned technical purpose, the technical solution adopted by the present invention is as follows:
A kind of door core, the raw material of described fire-resistant door core include the raw material of following weight parts:Magnesium chloride 55-60 parts, chlorine Change 9-10 parts of sodium, magnesia 35-50 parts, nano-sized magnesium hydroxide 4-7 parts, vermiculite power 40-45 parts, crushed crude pearlite 15-17 parts, γ- Methyl allyl acyloxypropyl trimethoxysilane 3-5 parts, stearic acid 0.7-0.9 parts, Sodium Polyacrylate 3-4 parts, decabrominated dipheny second Alkane 3-4 parts, antimony oxide 3-4 parts, 5-7 parts of silane coupler KH530, special glue 35-65 parts, polypropylene fibre 0.7-0.9 Part, suitable quantity of water.
Further limit, a kind of door core according to claim 1, it is characterised in that:Described special glue is by following The raw material of weight portion is obtained:Urea-formaldehyde glue 55-60 parts, polyoxyethylene oleic acid ester 3-4 parts, glutinous rice flour 30-40 parts, sodium alkyl benzene sulfonate 0.7-0.9 parts, calcium propionate 0.3-0.5 parts, copper sulphate 0.7-0.9 parts, sodium Diacetate 3-4 parts, Silane coupling agent KH550 1-2 Part.
Further limit, the preparation method of described fire-resistant door core material is:By suitable quantity of water, vermiculite power, crushed crude pearlite, hard After resin acid, gamma-methyl allyl acyloxypropyl trimethoxysilane sequentially add container, stirred under the mixing speed of 150r/min 5min, after standing 2 hours, regulation pH value is 8, adds Sodium Polyacrylate, after stirring, ball milling 1h, then by products therefrom With miillpore filter or filter paper vacuum filtration, after washing, 2h is dried at 80 DEG C, obtain final product modified mineral powder standby;By suitable quantity of water, oxygen Change magnesium and magnesium chloride are sequentially added in container, and are stirred, and 15min is stirred under the mixing speed of 150r/min, stand 1 small Shi Hou, obtains mixture A;Remaining is added to modified mineral powder, 2000r/min mixing time 13min is added in mixture A Raw material, 2000r/min mixing time 15min, then 5 hours are incubated under 40 DEG C of temperature conditionss, obtain mixture B;Will mixing Poured into thing B in the mould for completing non-woven fabrics, at 100 DEG C of temperature, pressurize 23min under 100 tons of pressure, then at 260 DEG C of temperature, Pressurize 30min under 300 tons of pressure, then at 300 DEG C of temperature, pressurize 35min, that is, the fire resistant doorsets being molded under 370 tons of pressure Core.
Further limit, the preparation method of described special glue is:After calcium propionate, copper sulphate, sodium Diacetate are mixed, add Appropriate deionized water, stirs under 10 revs/min, obtains compound sterilizing liquid standby;Glutinous rice flour is mixed with appropriate amount of deionized water, 13min is stirred under 30 revs/min, polyoxyethylene oleic acid ester, Silane coupling agent KH550 is added, continues to stir 10min, then heat up Compound sterilizing liquid is initially added into 35 DEG C, after continuing to stir 10min, remaining raw material is added, after stirring 5min, 25 DEG C is cooled to and is gone out Material, obtains product.
The present invention is by first to vermiculite power, crushed crude pearlite, after first adjusting PH, then being modified so that a large amount of sun therein Ion is preferably replaced by cation, increases compatibility, and changes its dispersity, and dispersion can be more uniform, improves Inorganic particle is added the shortcoming adversely affected to fire-resistant door core bending property in fire-resistant door core, such that it is able to pass through to add More mineral powders, intensity are increased with this and increase anti-flammability, prevent pollution, and operating process is simple, it is easy to prepared, will It is filled into fire-resistant door core and can improve the mechanical property and fire resistance of a core material as reinforcing agent;
The present invention replaces chemically glue using part self-control glutinous rice glue, makes glutinous rice glue simple production process, production temperature by oneself Moderate, production safety reliability is spent, starch material is renewable to be easy to get, low cost, add emulsion stabilizer effect more preferably, compound sterilizing Using for agent reduces commercial sterilization composition, improves safety when product is used;In pressure process is carried out to raw material, by three Secondary change temperature and pressure so that obtained anti-fire door core board intensity is higher, each raw material is compatible more fully, and glue infiltration is more equal It is even, bond firmer.
Specific embodiment
In order that those skilled in the art may be better understood the present invention, with reference to embodiment to the technology of the present invention Scheme is further illustrated.
A kind of door core, the raw material of described fire-resistant door core include the raw material of following weight parts:Magnesium chloride 55-60 parts, chlorine Change 9-10 parts of sodium, magnesia 35-50 parts, nano-sized magnesium hydroxide 4-7 parts, vermiculite power 40-45 parts, crushed crude pearlite 15-17 parts, γ- Methyl allyl acyloxypropyl trimethoxysilane 3-5 parts, stearic acid 0.7-0.9 parts, Sodium Polyacrylate 3-4 parts, decabrominated dipheny second Alkane 3-4 parts, antimony oxide 3-4 parts, 5-7 parts of silane coupler KH530, special glue 35-65 parts, polypropylene fibre 0.7-0.9 Part, suitable quantity of water.
It is preferred that special glue is obtained by the raw material of following weight parts:Urea-formaldehyde glue 55-60 parts, polyoxyethylene oleic acid ester 3-4 parts, it is glutinous Ground rice 30-40 parts, sodium alkyl benzene sulfonate 0.7-0.9 parts, calcium propionate 0.3-0.5 parts, copper sulphate 0.7-0.9 parts, sodium Diacetate 3-4 Part, Silane coupling agent KH550 1-2 parts.
It is preferred that the preparation method of fire-resistant door core material is:By suitable quantity of water, vermiculite power, crushed crude pearlite, stearic acid, γ-methyl After acryloxypropyl trimethoxy silane sequentially adds container, 5min is stirred under the mixing speed of 150r/min, stand 2 hours Afterwards, regulation pH value is 8, adds Sodium Polyacrylate, after stirring, ball milling 1h, then by products therefrom miillpore filter or filter Paper vacuum filtration, after washing, 2h is dried at 80 DEG C, obtains final product modified mineral powder standby;By suitable quantity of water, magnesia and magnesium chloride according to In secondary addition container, and stir, 15min is stirred under the mixing speed of 150r/min, after standing 1 hour, mixed Thing A;Remaining raw material, 2000r/min are added to modified mineral powder, 2000r/min mixing time 13min is added in mixture A Mixing time 15min, then 5 hours are incubated under 40 DEG C of temperature conditionss, obtain mixture B;Nothing is completed by being poured into mixture B Spin in the mould of cloth, at 100 DEG C of temperature, pressurize 23min under 100 tons of pressure, then at 260 DEG C of temperature, pressurizeed under 300 tons of pressure 30min, then at 300 DEG C of temperature, pressurize 35min, that is, the fire-resistant door core being molded under 370 tons of pressure.
It is preferred that the preparation method of special glue is:After calcium propionate, copper sulphate, sodium Diacetate are mixed, appropriate deionization is added Water, stirs under 10 revs/min, obtains compound sterilizing liquid standby;Glutinous rice flour is mixed with appropriate amount of deionized water, is stirred under 30 revs/min 13min is mixed, polyoxyethylene oleic acid ester, Silane coupling agent KH550 is added, 10min is stirred in continuation, then be warming up to 35 DEG C and start to add Enter compound sterilizing liquid, after continuing to stir 10min, add remaining raw material, after stirring 5min, be cooled to 25 DEG C of dischargings, obtain product.
Embodiment 1
The raw material of fire-resistant door core include the raw material of following weight parts:55 parts of magnesium chloride, 9 parts of sodium chloride, 35 parts of magnesia, It is 4 parts of nano-sized magnesium hydroxide, 40 parts of vermiculite power, 15 parts of crushed crude pearlite, 3 parts of gamma-methyl allyl acyloxypropyl trimethoxysilane, hard 0.7 part of resin acid, 3 parts of Sodium Polyacrylate, 3 parts of TDE, 3 parts of antimony oxide, 5 parts of silane coupler KH530, specially With 35 parts of glue, 0.7 part of polypropylene fibre, suitable quantity of water.
Embodiment 2
The raw material of fire-resistant door core include the raw material of following weight parts:60 parts of magnesium chloride, 10 parts of sodium chloride, magnesia 50 Part, 7 parts of nano-sized magnesium hydroxide, 45 parts of vermiculite power, 17 parts of crushed crude pearlite, gamma-methyl allyl acyloxypropyl trimethoxysilane 5 Part, 0.9 part of stearic acid, 4 parts of Sodium Polyacrylate, 4 parts of TDE, 4 parts of antimony oxide, silane coupler KH530 7 Part, 65 parts of special glue, 0.9 part of polypropylene fibre, suitable quantity of water.
The present invention is by first to vermiculite power, crushed crude pearlite, after first adjusting PH, then being modified so that a large amount of sun therein Ion is preferably replaced by cation, increases compatibility, and changes its dispersity, and dispersion can be more uniform, improves Inorganic particle is added the shortcoming adversely affected to fire-resistant door core bending property in fire-resistant door core, such that it is able to pass through to add More mineral powders, intensity are increased with this and increase anti-flammability, prevent pollution, and operating process is simple, it is easy to prepared, will It is filled into fire-resistant door core and can improve the mechanical property and fire resistance of a core material as reinforcing agent;
The present invention replaces chemically glue using part self-control glutinous rice glue, makes glutinous rice glue simple production process, production temperature by oneself Moderate, production safety reliability is spent, starch material is renewable to be easy to get, low cost, add emulsion stabilizer effect more preferably, compound sterilizing Using for agent reduces commercial sterilization composition, improves safety when product is used;In pressure process is carried out to raw material, by three Secondary change temperature and pressure so that obtained anti-fire door core board intensity is higher, each raw material is compatible more fully, and glue infiltration is more equal It is even, bond firmer.
A kind of Men Xin that the present invention is provided is described in detail above.The explanation of specific embodiment is only intended to help Understand the method for the present invention and its core concept.It should be pointed out that for those skilled in the art, not taking off On the premise of the principle of the invention, some improvement and modification can also be carried out to the present invention, these are improved and modification also falls into this In invention scope of the claims.

Claims (4)

1. an a kind of core, it is characterised in that:The raw material of described fire-resistant door core include the raw material of following weight parts:Magnesium chloride 55-60 parts, sodium chloride 9-10 parts, magnesia 35-50 parts, nano-sized magnesium hydroxide 4-7 parts, vermiculite power 40-45 parts, crushed crude pearlite 15-17 parts, gamma-methyl allyl acyloxypropyl trimethoxysilane 3-5 parts, stearic acid 0.7-0.9 parts, Sodium Polyacrylate 3-4 parts, TDE 3-4 parts, antimony oxide 3-4 parts, 5-7 parts of silane coupler KH530, special glue 35-65 parts, polypropylene Fiber 0.7-0.9 parts, suitable quantity of water.
2. a kind of door core according to claim 1, it is characterised in that:Described special glue by following weight parts raw material system :Urea-formaldehyde glue 55-60 parts, polyoxyethylene oleic acid ester 3-4 parts, glutinous rice flour 30-40 parts, sodium alkyl benzene sulfonate 0.7-0.9 parts, propionic acid Calcium 0.3-0.5 parts, copper sulphate 0.7-0.9 parts, sodium Diacetate 3-4 parts, Silane coupling agent KH550 1-2 parts.
3. a kind of door core according to claim 2, it is characterised in that:The preparation method of described fire-resistant door core material is: Suitable quantity of water, vermiculite power, crushed crude pearlite, stearic acid, gamma-methyl allyl acyloxypropyl trimethoxysilane are sequentially added into container Afterwards, 5min is stirred under the mixing speed of 150r/min, after standing 2 hours, regulation pH value is 8, adds Sodium Polyacrylate, is stirred After uniform, ball milling 1h, then by products therefrom miillpore filter or filter paper vacuum filtration, after washing, 2h is dried at 80 DEG C, obtain final product Modified mineral powder is standby;During suitable quantity of water, magnesia and magnesium chloride sequentially added into container, and stir, 150r/min's 15min is stirred under mixing speed, after standing 1 hour, mixture A is obtained;To addition modified mineral powder, 2000r/ in mixture A Min mixing time 13min, add remaining raw material, 2000r/min mixing time 15min, then protected under 40 DEG C of temperature conditionss Temperature 5 hours, obtains mixture B;To be poured into the mould for completing non-woven fabrics in mixture B, at 100 DEG C of temperature, under 100 tons of pressure Pressurization 23min, then at 260 DEG C of temperature, pressurize 30min under 300 tons of pressure, then at 300 DEG C of temperature, add under 370 tons of pressure Pressure 35min, that is, the fire-resistant door core being molded.
4. a kind of door core according to claim 3, it is characterised in that:The preparation method of described special glue is:Calcium propionate, After copper sulphate, sodium Diacetate are mixed, appropriate deionized water is added, stirred under 10 revs/min, obtain compound sterilizing liquid standby With;Glutinous rice flour and appropriate amount of deionized water are mixed, and 13min is stirred under 30 revs/min, add polyoxyethylene oleic acid ester, silane coupled Agent KH550, continues to stir 10min, then is warming up to 35 DEG C being initially added into compound sterilizing liquid, after continuing to stir 10min, adds remaining Raw material, after stirring 5min, is cooled to 25 DEG C of dischargings, obtains product.
CN201611065240.5A 2016-11-28 2016-11-28 A kind of door core Withdrawn CN106747246A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611065240.5A CN106747246A (en) 2016-11-28 2016-11-28 A kind of door core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611065240.5A CN106747246A (en) 2016-11-28 2016-11-28 A kind of door core

Publications (1)

Publication Number Publication Date
CN106747246A true CN106747246A (en) 2017-05-31

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CN201611065240.5A Withdrawn CN106747246A (en) 2016-11-28 2016-11-28 A kind of door core

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107540293A (en) * 2017-09-19 2018-01-05 鲁东大学 A kind of preparation method for being used to build the composite of beehive

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107540293A (en) * 2017-09-19 2018-01-05 鲁东大学 A kind of preparation method for being used to build the composite of beehive

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