CN106743271B - Use method of clothing hanging production line - Google Patents
Use method of clothing hanging production line Download PDFInfo
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- CN106743271B CN106743271B CN201611260421.3A CN201611260421A CN106743271B CN 106743271 B CN106743271 B CN 106743271B CN 201611260421 A CN201611260421 A CN 201611260421A CN 106743271 B CN106743271 B CN 106743271B
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- workstation
- computer
- quality inspection
- hanging rack
- hanger
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0229—Clothes, clothes hangers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a garment hanging assembly line and a using method thereof, wherein the assembly line comprises a switchboard computer, a main rail, a hanging frame, a plurality of workstations and a quality inspection station, wherein the workstations and the quality inspection station are provided with tablet computers, the quality inspection station is also provided with a camera and a microphone, the camera and the microphone are connected with the tablet computer on the quality inspection station, and the tablet computers are connected with the switchboard computer. Compared with the prior art, the invention has the following advantages: the group leader or the inspector does not need to hold the problem garment piece to tell the staff how to rework, so that the group leader time is saved, and the staff efficiency is improved; the invention can basically solve the problem that small-scale garment processing factories cannot bear high wages of garment IE personnel, and saves a large amount of cost.
Description
Technical Field
The invention relates to the technical field of garment processing, in particular to a garment hanging production line and a using method thereof.
Background
Clothing IE personnel are simply referred to as clothing engineers. Working contents such as working procedure operation standard, labor quota working hour, process and flow field management, and whole company production management system optimization are engaged in or worked out. The final aim is to improve the labor efficiency and increase the enterprise benefit. The specific post responsibilities are: assisting to guide a factory to carry out production line field management; IE editing work can be independently carried out; the personnel management is well processed with the factory on the production line, and the personnel are reasonably arranged and mobilized; the method comprises the steps of carrying out method research and operation measurement, determining operation standard and standard time, a process scheme and a processing method, accounting cost, preparing required equipment and tools, compiling personnel and production schedule, applying IE in the production process and monitoring production line balance.
In a traditional clothing production workshop, employees are trained through IE personnel or group leaders so that the employees can know the method of each procedure, but many small and medium-sized clothing enterprises do not have special clothing IE personnel, and the group leaders are low in level, so that the process level of the whole factory is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a clothes hanging production line and a using method thereof.
The invention is realized by the following technical scheme: the utility model provides a streamlined is hung to clothing, includes switchboard computer, main track, stores pylon and a plurality of workstation, and the workstation setting is in the main track below, its characterized in that: the main conveying track is a closed track, an inlet and an outlet are formed in the main track and used for enabling products to flow in and out of the main track, the quality inspection station is also arranged below the main track, a tablet personal computer is arranged on the working station and the quality inspection station, a camera and a microphone are further arranged on the quality inspection station and connected with the tablet personal computer on the quality inspection station, and the tablet personal computer is connected with a switchboard.
The invention also provides a using method of the clothing hanging production line, which comprises the following steps:
firstly, manufacturing a garment processing work order table, manufacturing a processing operation video aiming at each work procedure in the work order table, and storing the work order table and the operation video into a switchboard computer;
secondly, numbering each section of operation video according to a work order table and transmitting the operation video to a tablet computer of each workstation, directly checking the operation video of the workstation by an operator in the workstation through the tablet computer, and processing a product according to an operation method in the operation video;
step three, products are hung on the hanging rack and circulated on the main track, each work station sequentially processes the products on the hanging rack according to the processing sequence, when the hanging rack is taken out of the work station each time, the switchboard computer modifies the record of the hanging rack, adds operation record information, marks the information of the work stations processed by the products on the hanging rack, sends and receives an instruction of the hanging rack to the work station of the next process, and after the hanging rack passes through the work station of the last process, the switchboard computer marks the hanging rack as a finished hanging rack;
step four, the switchboard computer sends an instruction for receiving a finished product hanger to the quality inspection station, after the finished product hanger is qualified through quality inspection, the switchboard computer marks the hanger as a qualified hanger, and the qualified hanger is conveyed out of the main track through an outlet;
step five, quality testing unqualified products, wherein a quality tester records and uploads reworking videos or pictures to a switchboard computer through a camera and a microphone arranged on a quality testing station, sends signals to the switchboard computer through a tablet computer on the quality testing station, marks the hanger as a reworking hanger, indicates a product defect in the reworking videos or pictures and provides a correct operation method, the quality tester inquires operation information recorded by the hanger through the tablet computer, finds out a source workstation operated by the defect on the unqualified product, marks the source workstation as the reworking workstation of the reworking hanger, and the switchboard computer sends corresponding reworking videos or pictures to the reworking workstation and lights a reworking warning lamp of the workstation to prompt the operator of the workstation;
step six, when the rework hanging rack enters a corresponding rework workstation, the switchboard computer sends a prompt to the tablet computer of the rework workstation, and automatically pops up a rework video or picture;
and step seven, when the reworked hanging rack is taken out of the workstation, the switchboard computer marks the reworked hanging rack as a finished hanging rack, the reworked warning lamp is turned off, and the hanging rack enters the step four again until the quality inspection is qualified.
As a further improvement to the above scheme, in the second step, the operation video sent to each workstation includes an operation video corresponding to the operation procedure of the workstation and operation videos of a previous procedure and a next procedure. Therefore, the processing operation of front and back procedures can be known by operators, and the operators can adjust posts quickly and conveniently and match the posts.
As a further improvement to the above scheme, the operation video in the step one is directly provided by the clothing design enterprise or department.
As a further improvement to the above scheme, in the fifth step, the tablet personal computer of the workstation plays the rework prompting music while the rework warning light is turned on.
As a further improvement to the above scheme, in step five, any workstation can download and view all rework videos or pictures through the tablet computer.
Compared with the prior art, the invention has the following advantages: the group leader or the inspector does not need to hold the problem garment piece to tell the staff how to rework, so that the group leader time is saved, and the staff efficiency is improved; the invention can basically solve the problem that small-scale garment processing factories cannot bear high wages of garment IE personnel, and saves a large amount of cost.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Detailed Description
The following examples are given for the detailed implementation and specific operation of the present invention, but the scope of the present invention is not limited to the following examples.
Example 1
The utility model provides a clothing hanging assembly line, includes switchboard computer 7, main track 1, stores pylon 5 and a plurality of workstation 4, workstation 4 sets up in main track 1 below, its characterized in that: carry main track 1 and be closed shape track, be provided with import 2 and export 3 on main track 1 and be used for the product to flow in and flow out on main track 1, still include quality inspection station 6, quality inspection station 6 also sets up in main track 1 below, is provided with the panel computer on workstation 4 and the quality inspection station 6, and quality inspection station 6 still is provided with camera and microphone, and camera and microphone are connected with the panel computer on the quality inspection station 6, and the panel computer all is connected with switchboard 7.
Example 2
A use method of a clothing hanging production line is characterized by comprising the following steps:
step one, manufacturing a clothing processing work order table, manufacturing a processing operation video aiming at each work procedure in the work order table, and storing the work order table and the operation video into a switchboard computer 7;
secondly, numbering each section of operation video according to a work order table and transmitting the operation video to a tablet computer of each workstation 4, directly checking the operation video of the workstation 4 by an operator in the workstation 4 through the tablet computer, and processing a product according to an operation method in the operation video;
step three, products carried by the hanging rack 5 circulate on the main track 1, each work station 4 sequentially processes the products on the hanging rack 5 according to a processing sequence, when the hanging rack 5 goes out of the work station 4 every time, the switchboard computer 7 modifies the record of the hanging rack 5, operation record information is added, the information of the work station 4 where the products on the hanging rack 5 pass through the processing is marked, an instruction for receiving the hanging rack 5 is sent to the work station 4 of the next process, and after the hanging rack 5 passes through the work station 4 of the last process, the switchboard computer 7 marks the hanging rack 5 as a finished hanging rack 5;
step four, the switchboard computer 7 sends an instruction for receiving the finished product hanging rack 5 to the quality inspection station 6, after the quality inspection is qualified, the switchboard computer 7 marks the hanging rack 5 as a qualified hanging rack 5, and the qualified hanging rack 5 is conveyed out of the main track 1 through the outlet 3;
step five, the unqualified products are subjected to quality inspection, a quality inspector records a reworking video or picture through a camera and a microphone arranged on a quality inspection station 6, sends a signal to a switchboard computer 7 through a tablet computer on the quality inspection station 6, marks the hanger 5 as a reworking hanger 5, indicates a product defect in the reworking video or picture and provides a correct operation method, the quality inspector inquires operation information recorded by the hanger 5 through the tablet computer, finds out a source workstation 4 operated by the defect on the unqualified product, marks the source workstation 4 as the reworking workstation 4 of the reworking hanger 5, lights a reworking warning lamp of the workstation 4 and prompts an operator of the workstation 4; any workstation 4 can download and watch all reworked videos or pictures through the tablet computer;
step six, when the rework hanging rack 5 enters the corresponding rework workstation 4, the switchboard computer 7 sends a prompt to the tablet computer of the rework workstation 4, and automatically pops up a rework video or picture;
and step seven, when the reworking hanger 5 is taken out of the workstation 4, the switchboard computer 7 marks the reworking hanger 5 as a finished product hanger 5, the reworking warning lamp is turned off, and the hanger 5 enters the step four again until the quality inspection is qualified.
In the second step, the operation videos sent to each workstation 4 include the operation video corresponding to the operation process of the workstation 4 and the operation videos of the previous process and the next process. Therefore, the processing operation of front and back procedures can be known by operators, and the operators can adjust posts conveniently.
The operation video in the step one can be directly provided by a costume designing enterprise or department. Therefore, enterprises do not need to configure special clothing departments, and expenses can be saved.
In the fifth step, when the rework warning light is turned on, the tablet personal computer of the workstation 4 plays rework prompting music.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The use method of the clothing hanging assembly line is characterized by comprising a switchboard computer, a main rail, a hanging frame and a plurality of workstations, wherein the workstations are arranged below the main rail, the main conveying rail is a closed rail, the main rail is provided with an inlet and an outlet for the inflow and outflow of products on the main rail, the clothing hanging assembly line further comprises a quality inspection station, the quality inspection station is also arranged below the main rail, the workstations and the quality inspection station are provided with tablet computers, the quality inspection station is further provided with a camera and a microphone, the camera and the microphone are connected with the tablet computers on the quality inspection station, the tablet computers are connected with the switchboard computer, and the use method comprises the following steps:
firstly, manufacturing a garment processing work order table, manufacturing a processing operation video aiming at each work procedure in the work order table, and storing the work order table and the operation video into a switchboard computer;
secondly, numbering each section of operation video according to a work order table and transmitting the operation video to a tablet computer of each workstation, directly checking the operation video of the workstation by an operator in the workstation through the tablet computer, and processing a product according to an operation method in the operation video;
step three, products are hung on the hanging rack and circulated on the main track, each work station sequentially processes the products on the hanging rack according to the processing sequence, when the hanging rack is taken out of the work station each time, the switchboard computer modifies the record of the hanging rack, adds operation record information, marks the information of the work stations processed by the products on the hanging rack, sends and receives an instruction of the hanging rack to the work station of the next process, and after the hanging rack passes through the work station of the last process, the switchboard computer marks the hanging rack as a finished hanging rack;
step four, the switchboard computer sends an instruction for receiving a finished product hanger to the quality inspection station, after the finished product hanger is qualified through quality inspection, the switchboard computer marks the hanger as a qualified hanger, and the qualified hanger is conveyed out of the main track through an outlet;
step five, the unqualified products are subjected to quality inspection, a quality inspector records a reworking video or picture through a camera and a microphone arranged on a quality inspection station, sends a signal to a switchboard computer through a tablet computer on the quality inspection station, marks the hanger as a reworking hanger, indicates a product defect in the reworking video or picture, and provides a correct operation method, the quality inspector inquires operation information recorded by the hanger through the tablet computer, finds out a source workstation operated by the defect on the unqualified product, marks the source workstation as a reworking workstation of the reworking hanger, and lights a reworking warning lamp of the workstation to prompt the operator of the workstation;
step six, when the rework hanging rack enters a corresponding rework workstation, the switchboard computer sends a prompt to the tablet computer of the rework workstation, and automatically pops up a rework video or picture;
and step seven, when the reworked hanging rack is taken out of the workstation, the switchboard computer marks the reworked hanging rack as a finished hanging rack, the reworked warning lamp is turned off, and the hanging rack enters the step four again until the quality inspection is qualified.
2. The use method of the garment hanging assembly line of claim 1, wherein: in the second step, the operation videos sent to each workstation include the operation videos corresponding to the operation procedures of the workstation and the operation videos of the previous procedure and the next procedure.
3. The use method of the garment hanging assembly line of claim 1, wherein: the operation video in the step one is directly provided by a clothing design enterprise or department.
4. The use method of the garment hanging assembly line of claim 1, wherein: and in the fifth step, when the rework warning lamp is lightened, the tablet personal computer of the workstation plays rework prompting music.
5. The use method of the garment hanging assembly line of claim 1, wherein: in the fifth step, any workstation can download and watch all reworked videos or pictures through the tablet computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611260421.3A CN106743271B (en) | 2016-12-30 | 2016-12-30 | Use method of clothing hanging production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611260421.3A CN106743271B (en) | 2016-12-30 | 2016-12-30 | Use method of clothing hanging production line |
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| CN106743271A CN106743271A (en) | 2017-05-31 |
| CN106743271B true CN106743271B (en) | 2021-03-19 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108647752B (en) * | 2018-04-28 | 2021-01-01 | 安徽上造智能设备科技有限公司 | Automatic production system that allocates is hung to clothing based on two-dimensional code discernment |
| CN108706311B (en) * | 2018-07-12 | 2024-03-01 | 苏州博涵家居用品有限公司 | Automatic conveying and feeding machine |
| CN110550404B (en) * | 2019-08-22 | 2021-02-12 | 苏州世康防护用品有限公司 | Intelligent assembly line is hung to finished product |
| CN111559625A (en) * | 2020-06-17 | 2020-08-21 | 浙江衣拿智能科技股份有限公司 | Clothing hanging system and rework control method thereof |
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| WO2001093711A2 (en) * | 2000-06-07 | 2001-12-13 | Kimberly-Clark Worldwide, Inc. | Process for manufacturing shirts with raglan sleeves |
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| CN102004956A (en) * | 2010-11-15 | 2011-04-06 | 中国联合网络通信集团有限公司 | Method, equipment and system for processing clothes information |
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| WO2001093711A2 (en) * | 2000-06-07 | 2001-12-13 | Kimberly-Clark Worldwide, Inc. | Process for manufacturing shirts with raglan sleeves |
| CN105146835A (en) * | 2015-05-19 | 2015-12-16 | 安徽东锦服饰有限公司 | Automatic garment-customizing system |
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