CN106739049B - Tire vulcanizer manipulator device - Google Patents
Tire vulcanizer manipulator device Download PDFInfo
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- CN106739049B CN106739049B CN201611255185.6A CN201611255185A CN106739049B CN 106739049 B CN106739049 B CN 106739049B CN 201611255185 A CN201611255185 A CN 201611255185A CN 106739049 B CN106739049 B CN 106739049B
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- disc
- fixed
- tire
- rod
- connecting rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0662—Accessories, details or auxiliary operations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to tire production equipment, in particular to a tire vulcanizer manipulator device. A tire vulcanizer manipulator device, the device includes fixed disc, fixed middle disc, rotating disc, driving cylinder, connecting rod device, connecting crank and gripper device; the device has reliable operation, stable opening and closing of the claw piece, proper tension, no damage to the tire blank and effective support of the tire blank. Further, the invention changes the conventional claw piece structure into a seamless claw piece structure, and when the seamless mechanical hand claw piece is opened and closed, on the premise of meeting all the existing operating conditions, the gap between the mechanical hand claw pieces of the vulcanizing machine is reduced, so that the problems of reshaping caused by extrusion of the capsule and the upper chuck and the quality of the tire blank caused by scraping and rubbing of the separant on the seam allowance are solved.
Description
Technical Field
The invention relates to tire production equipment, in particular to a tire vulcanizer manipulator device.
Background
In the existing tire vulcanization process, a molded tire blank is placed in a tire blank tray of a vulcanizing machine, and is clamped by a manipulator to be turned in, shaped and vulcanized, so that all parts are compactly integrated, and the physical and mechanical properties and the contour dimension which are expected by the design technology are achieved. The manipulator claw piece of the vulcanizing machine plays a decisive role in the processes of tire grabbing, tire mounting, one-time shaping and entering and exiting of a vulcanizing cylinder.
At present, a tire loading manipulator of a tire vulcanizer only has one claw piece opening and closing cylinder, one end of the claw piece opening and closing cylinder is connected to a rotating arm arranged on the vulcanizer, and the other end of the claw piece opening and closing cylinder is connected with a rotating disc.
The manipulator claw piece of the conventional vulcanizing machine is of an eight-petal structure. When the manipulator is in an opening and closing state, a larger interval exists between the claw pieces. This causes the following problems: 1. after the manipulator loads the tire, a shaping process is started, the descending capsule is easy to rub and overstock with the seam of the claw piece exposed out of the tire blank upper seam, so that the capsule is clamped between the tire blank seam and the capsule upper chuck plate, and the shaping fails. 2. When the isolating agent is brushed on the capsule, the isolating agent is attached to the surface of the capsule, friction and rubbing are inevitably generated between the capsule and the seam allowance due to the spaced position, and the residual isolating agent on the seam allowance on the tire blank and the seam allowance rubber material generate chemical reaction in a vulcanization process to cause tire diseases and defects.
Disclosure of Invention
In order to solve the technical problem of the stability of the manipulator, the invention aims to provide the manipulator device of the tire vulcanizer, which has the advantages of reliable operation, stable opening and closing of the claw piece, proper tension, no damage to the tire blank and effective support of the tire blank.
In order to achieve the purpose, the invention adopts the following technical scheme:
a tire vulcanizer manipulator device, the device includes fixed disc, fixed middle disc, rotating disc, driving cylinder, connecting rod device, connecting crank and gripper device; the fixed middle disc is arranged below the middle part of the fixed disc, the rotating disc is movably arranged on the outer ring of the fixed middle disc, the driving cylinder is fixedly arranged on the fixed disc, and the driving cylinder drives the rotating disc to rotate around the fixed middle disc through the connecting rod device; the gripping devices are 6 to 10 sets, are uniformly arranged below the fixed disc in a radial shape and comprise sliding blocks and manipulator claws; the bottom of the fixed disc is fixedly provided with first fixed blocks with the number consistent with that of the gripper devices, the first fixed blocks are provided with sliding rods in the radial direction towards the circle center, the sliding blocks are movably arranged on the sliding rods, the upper parts of the sliding blocks are upwards provided with limiting rods, limiting grooves with the number consistent with that of the fixed blocks are uniformly arranged on the fixed disc in a radial mode, the limiting rods are accommodated in the limiting grooves, one end of the connecting crank is hinged with the middle parts of the limiting rods, and the other end of the connecting crank is hinged with the rotating disc; the cross-section of manipulator claw piece be "7" font, the upper portion of manipulator claw piece is connecting portion, connecting portion and sliding block fixed connection, the middle part outside of manipulator claw piece upwards inclines to be provided with and keeps off the child piece, the lower part outside of manipulator claw piece sets up arc hook portion, is provided with the arc piece in arc hook portion's inboard, each arc hook portion and arc piece all set up with one heart.
As a further improvement, the manipulator claw piece in have one to be provided with and touch child ware, touch child ware include bottom feeler lever, connecting rod and sensor, the radial top that sets up at arc hook portion of bottom feeler lever, fender child on be provided with the through-hole, the connecting rod passes the through-hole bottom and is connected with the bottom feeler lever, the upper end of connecting rod is connected with the response pole of sensor.
As a further improvement, the mechanical gripper pieces are provided with reinforcing ribs which extend to the connecting parts from the tire blocking pieces.
As a further improvement, the upper end of the limiting rod is provided with a bearing, and the limiting rod is in contact with the limiting groove through the bearing.
As a further improvement, the fixed middle disc is circumferentially provided with second fixed blocks with the same number as the first fixed blocks, one end of the sliding rod is fixedly arranged on the first fixed block, and the other end of the sliding rod is fixedly arranged on the second fixed block.
As a further improvement, the driving cylinder is fixedly arranged on the upper portion of the fixed disc, the connecting rod device comprises a first connecting rod, a connecting shaft and a second connecting rod, one end of the first connecting rod is hinged to a first connecting piece arranged on a piston rod of the driving cylinder, the other end of the first connecting rod is fixedly connected with the upper portion of the connecting shaft, the fixed disc is provided with a shaft seat, the connecting shaft is arranged on the shaft seat in a penetrating mode, the lower portion of the connecting shaft is fixedly connected with one end of the second connecting rod, and the other end of the second connecting rod is hinged to a second connecting piece arranged on the rotating disc.
As a further improvement, an annular groove is formed in the circumferential direction of the outer ring of the rotating disc, and one end of the connecting crank is hinged with the pin shaft and arranged in the annular groove.
As a further improvement, a probe seat is arranged on one side of one limiting groove, and two probes for detecting the unfolding and folding states of the device are arranged on the probe seat.
As a further improvement, the device also comprises a fixed frame which comprises vertical support plates and oblique support plates, wherein the vertical support plates are perpendicular to one side of the fixed disc, the two oblique support plates are respectively arranged at two sides of the vertical support plates, the bottoms of the oblique support plates are fixedly connected with the fixed disc, and the side edges of the oblique support plates are fixedly connected with the vertical support plates.
As a further improvement, a first reinforcing rib plate is arranged between the inclined support plates and the fixed disc, three second reinforcing rib plates are arranged between the two inclined support plates, and a third reinforcing rib plate is arranged between the three second reinforcing rib plates and the vertical support plate.
By adopting the technical scheme, the device has the advantages of reliable operation, stable opening and closing of the claw piece, proper tension, no damage to the tire blank and effective support of the tire blank. Further, the invention changes the conventional claw piece structure into a seamless claw piece structure, and when the seamless mechanical hand claw piece is opened and closed, on the premise of meeting all the existing operating conditions, the gap between the mechanical hand claw pieces of the vulcanizing machine is reduced, so that the problems of reshaping caused by extrusion of the capsule and the upper chuck and the quality of the tire blank caused by scraping and rubbing of the separant on the seam allowance are solved.
Drawings
Fig. 1 to 4 are schematic structural views of the present invention.
Fig. 5 is a schematic structural view of the fixed middle disc, the rotating disc, the connecting crank and the gripper.
Fig. 6 is a schematic structural view of a robot claw sheet.
FIG. 7 is a schematic view of the installation structure of the tire tactor.
Detailed Description
The following describes a detailed embodiment of the present invention with reference to the accompanying drawings.
As shown in fig. 1 to 4, the tire vulcanizer manipulator apparatus includes a fixed disk 1, a fixed middle disk 2, a rotating disk 3, a driving cylinder 4, a connecting rod device 5, a connecting crank 6 and a gripper device 7. As shown in fig. 5, the fixed middle disc 2 is arranged below the middle part of the fixed middle disc 1, the rotating disc 3 is movably arranged on the outer ring of the fixed middle disc 2, the driving cylinder 4 is fixedly arranged on the fixed middle disc 1, and the driving cylinder 4 drives the rotating disc 3 to rotate around the fixed middle disc 2 through the connecting rod device 5. As shown in fig. 5, the driving cylinder 4 is fixedly disposed on the upper portion of the fixed disk 1, the link device 5 includes a first link 51, a connecting shaft 52 and a second link 53, one end of the first link 51 is hinged to the first connecting member 17 disposed on the piston rod of the driving cylinder 4, the other end of the first link is fixedly connected to the upper portion of the connecting shaft 52, the fixed disk 1 is provided with a shaft seat, the connecting shaft 52 is disposed on the shaft seat in a penetrating manner, the lower portion of the connecting shaft 52 is fixedly connected to one end of the second link 53, and the other end of the second link 53 is hinged to the second connecting member 18 disposed on the rotating disk 3.
As shown in fig. 3 and 4, the gripping devices 7 are 8 sets, the gripping devices 7 are uniformly arranged below the fixed disc 1 in a radial shape, and the gripping devices 7 comprise sliding blocks 8 and manipulator claw pieces 9; the bottom of the outer ring of the fixed disc 1 is fixedly provided with first fixed blocks 10 the number of which is consistent with that of the gripper devices 7, the first fixed blocks 10 are provided with sliding rods 11 in the radial direction towards the circle center direction, the circumferential direction of the fixed middle disc 2 is provided with second fixed blocks 16 the number of which is equal to that of the first fixed blocks 10, one end of each sliding rod 11 is fixedly arranged on the first fixed block 10, and the other end of each sliding rod 11 is fixedly arranged on the second fixed block 16. The sliding block 8 is movably arranged on the sliding rod 11, the upper part of the sliding block 8 is upwards provided with a limiting rod 13, the upper end of the limiting rod 13 is provided with a bearing 15, limiting grooves 14 with the same number as the first fixing blocks 10 are uniformly arranged on the fixed disc 1 in a radial shape, the limiting rod 13 is accommodated in the limiting grooves 14, and the limiting rod 13 is in contact with the limiting grooves 14 through the bearing 15. A probe seat 191 is arranged on one side of one limiting groove 14, and two probes for detecting the unfolding and folding states of the device are arranged on the probe seat. One end of the connecting crank 6 is hinged with the middle part of the limiting rod 13, an annular groove 19 is circumferentially arranged on the outer ring of the rotating disc 3, and the other end of the connecting crank 6 is hinged with the pin shaft and arranged in the annular groove 19.
As shown in fig. 6, the cross section of the manipulator claw 9 is "7" shaped, the upper part of the manipulator claw 9 is a connecting part 91, the connecting part 91 is fixedly connected with the sliding block 8, the outer side of the middle part of the manipulator claw 9 is provided with a tire blocking piece 92 in an upward inclining manner, the outer side of the lower part of the manipulator claw 9 is provided with an arc-shaped hook 93, the inner side of the arc-shaped hook 93 is provided with an arc-shaped piece 94, and each arc-shaped hook 93 and the arc-shaped piece 94 are concentrically arranged. The manipulator claw piece 9 is provided with a reinforcing rib 99, and the reinforcing rib 99 extends from the tire blocking piece 92 to the connecting part 91.
As shown in fig. 7, one of the manipulator claws 9 is provided with a tire contacting device, the tire contacting device includes a bottom contact rod 95, a connecting rod 96 and a sensor 97, the bottom contact rod 95 is radially arranged above the arc-shaped hook 93, the tire blocking plate 92 is provided with a through hole, the connecting rod 96 passes through the bottom end of the through hole and is connected with the bottom contact rod 95, and the upper end of the connecting rod 96 is connected with a sensing rod 98 of the sensor 97.
As shown in fig. 1 and 2, the device further comprises a fixing frame, the fixing frame comprises a vertical support plate 20 and two oblique support plates 21, the vertical support plate 20 is perpendicular to one side of the fixed disc 1, the two oblique support plates 21 are respectively arranged on two sides of the vertical support plate 20, the bottoms of the oblique support plates 21 are fixedly connected with the fixed disc 1, and the side edges of the oblique support plates 21 are fixedly connected with the vertical support plate 20. A first reinforcing rib plate 22 is arranged between the inclined support plates 21 and the fixed disc 1, three second reinforcing rib plates 23 are arranged between the two inclined support plates 21, and a third reinforcing rib plate 24 is arranged between the three second reinforcing rib plates 23 and the vertical support plate 20.
According to the invention, when the manipulator claws 9 are closed, the arc-shaped pieces 94 of each manipulator claw 9 form a circular ring, then the device descends, the driving cylinder drives the connecting rod device 5 to drive the rotating disc 3, the rotating disc 3 drives each connecting crank 6, the connecting crank 6 pushes the sliding block 8 to enable the manipulator claws 9 to radially expand outwards, and each arc-shaped hook part 93 forms a large circular ring to hook up the tire. The device puts the tire into a vulcanizing machine and recovers the tire.
Claims (5)
1. A tire vulcanizer manipulator device, characterized by that the device includes the fixed disc (1), fixes the middle disc (2), the rotating disc (3), drives the air cylinder (4), the connecting rod apparatus (5), connects the crank (6) and grasps the device (7); the fixed middle disc (2) is arranged below the middle part of the fixed middle disc (1), the rotating disc (3) is movably arranged on the outer ring of the fixed middle disc (2), the driving cylinder (4) is fixedly arranged on the fixed middle disc (1), and the driving cylinder (4) drives the rotating disc (3) to rotate around the fixed middle disc (2) through the connecting rod device (5); the number of the gripper devices (7) is 6-10, the gripper devices (7) are uniformly arranged below the fixed disc (1) in a radial shape, and each gripper device (7) comprises a sliding block (8) and a manipulator claw piece (9); the bottom of the fixed disc (1) is fixedly provided with first fixed blocks (10) with the number consistent with that of the gripper devices (7), the first fixed blocks (10) are provided with sliding rods (11) in the radial direction towards the direction of the circle center, the sliding blocks (8) are movably arranged on the sliding rods (11), the upper parts of the sliding blocks (8) are upwards provided with limit rods (13), limit grooves (14) with the number consistent with that of the first fixed blocks (10) are uniformly arranged on the fixed disc (1) in a radial mode, the limit rods (13) are accommodated in the limit grooves (14), one end of the connecting crank (6) is hinged to the middle of the limit rods (13), and the other end of the connecting crank is hinged to the rotating disc (3); the cross section of the manipulator claw piece (9) is 7-shaped, the upper part of the manipulator claw piece (9) is provided with a connecting part (91), the connecting part (91) is fixedly connected with the sliding block (8), the outer side of the middle part of the manipulator claw piece (9) is provided with a tire blocking piece (92) in an upward inclining manner, the outer side of the lower part of the manipulator claw piece (9) is provided with an arc-shaped hook part (93), the inner side of the arc-shaped hook part (93) is provided with an arc-shaped piece (94), and each arc-shaped hook part (93) and each arc-shaped piece (94) are concentrically arranged;
the driving cylinder (4) is fixedly arranged on the upper portion of the fixed disc (1), the connecting rod device (5) comprises a first connecting rod (51), a connecting shaft (52) and a second connecting rod (53), one end of the first connecting rod (51) is hinged to a first connecting piece (17) arranged on a piston rod of the driving cylinder (4), the other end of the first connecting rod is fixedly connected with the upper portion of the connecting shaft (52), a shaft seat is arranged on the fixed disc (1), the connecting shaft (52) penetrates through the shaft seat, the lower portion of the connecting shaft (52) is fixedly connected with one end of the second connecting rod (53), and the other end of the second connecting rod (53) is hinged to a second connecting piece (18) arranged on the rotating disc (3); an annular groove (19) is formed in the circumferential direction of the outer ring of the rotating disc (3), and one end of the connecting crank (6) is hinged with the pin shaft and arranged in the annular groove (19);
one of the manipulator claw pieces (9) is provided with a tire touching device, the tire touching device comprises a bottom touch rod (95), a connecting rod (96) and a sensor (97), the bottom touch rod (95) is radially arranged above the arc-shaped hook part (93), a through hole is formed in the tire blocking piece (92), the connecting rod (96) penetrates through the bottom end of the through hole to be connected with the bottom touch rod (95), and the upper end of the connecting rod (96) is connected with a sensing rod (98) of the sensor (97);
second fixed blocks (16) with the number equal to that of the first fixed blocks (10) are arranged on the fixed middle disc (2) in the circumferential direction, one end of the sliding rod (11) is fixedly arranged on the first fixed blocks (10), and the other end of the sliding rod is fixedly arranged on the second fixed blocks (16);
one side of one limiting groove (14) is provided with a probe seat (191), and the probe seat is provided with two probes for detecting the unfolding and folding states of the device.
2. The tire vulcanizer robot apparatus as set forth in claim 1, wherein: the manipulator claw piece (9) is provided with a reinforcing rib (99), and the reinforcing rib (99) extends to the connecting part (91) from the tire blocking piece (92).
3. The tire vulcanizer robot apparatus as set forth in claim 1, wherein: the upper end of the limiting rod (13) is provided with a bearing (15), and the limiting rod (13) is in contact with the limiting groove (14) through the bearing (15).
4. The tire vulcanizer robot apparatus as set forth in claim 1, wherein: the device also comprises a fixing frame which comprises vertical supporting plates (20) and oblique supporting plates (21), wherein the vertical supporting plates (20) are perpendicular to one side of the fixed disc (1), the two oblique supporting plates (21) are respectively arranged on two sides of the vertical supporting plates (20), the bottoms of the oblique supporting plates (21) are fixedly connected with the fixed disc (1), and the side edges of the oblique supporting plates (21) are fixedly connected with the vertical supporting plates (20).
5. The tire vulcanizer robot apparatus as set forth in claim 4, wherein: a first reinforcing rib plate (22) is arranged between the inclined support plates (21) and the fixed disc (1), three second reinforcing rib plates (23) are arranged between the two inclined support plates (21), and a third reinforcing rib plate (24) is arranged between the three second reinforcing rib plates (23) and the vertical support plate (20).
Priority Applications (1)
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CN201611255185.6A CN106739049B (en) | 2016-12-30 | 2016-12-30 | Tire vulcanizer manipulator device |
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CN201611255185.6A CN106739049B (en) | 2016-12-30 | 2016-12-30 | Tire vulcanizer manipulator device |
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CN106739049A CN106739049A (en) | 2017-05-31 |
CN106739049B true CN106739049B (en) | 2023-04-11 |
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CN201611255185.6A Active CN106739049B (en) | 2016-12-30 | 2016-12-30 | Tire vulcanizer manipulator device |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107639240A (en) * | 2017-09-15 | 2018-01-30 | 江西三锐精工有限公司 | A kind of numerically controlled lathe self-feeding mechanical arm |
CN117842576B (en) * | 2024-03-07 | 2024-05-03 | 雄鹰轮胎(青州)有限公司 | Three-dimensional storage equipment for tire embryo |
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US4449903A (en) * | 1982-07-14 | 1984-05-22 | Mitsubishi Jukogyo Kabushiki Kaisha | Apparatus for loading and unloading tires for a tire vulcanizing machine |
CN203063008U (en) * | 2013-01-24 | 2013-07-17 | 福建华橡自控技术股份有限公司 | Tire shaper vulcanizer mechanical gripper |
CN204222050U (en) * | 2014-11-21 | 2015-03-25 | 桂林橡胶机械厂 | Tire forming vulcanizer manipulator touches tire apparatus |
CN204471685U (en) * | 2015-01-21 | 2015-07-15 | 安徽精致机电科技有限公司 | A kind of tyre vulcanizer handling tire assembly |
CN205631158U (en) * | 2016-04-26 | 2016-10-12 | 常州宝菱重工机械有限公司 | Manipulator device of high accuracy multistation vulcanizer |
CN106064491A (en) * | 2016-08-03 | 2016-11-02 | 巨轮智能装备股份有限公司 | A kind of mechanical hand for tyre vulcanizer |
CN205704253U (en) * | 2016-02-22 | 2016-11-23 | 浙江荣升机械有限公司 | A kind of vulcanizer and mounting mechanical arm of tyre thereof |
CN206551514U (en) * | 2016-12-30 | 2017-10-13 | 杭州朝阳橡胶有限公司 | A kind of manipulator of tire vulcanizer device |
-
2016
- 2016-12-30 CN CN201611255185.6A patent/CN106739049B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US4449903A (en) * | 1982-07-14 | 1984-05-22 | Mitsubishi Jukogyo Kabushiki Kaisha | Apparatus for loading and unloading tires for a tire vulcanizing machine |
CN203063008U (en) * | 2013-01-24 | 2013-07-17 | 福建华橡自控技术股份有限公司 | Tire shaper vulcanizer mechanical gripper |
CN204222050U (en) * | 2014-11-21 | 2015-03-25 | 桂林橡胶机械厂 | Tire forming vulcanizer manipulator touches tire apparatus |
CN204471685U (en) * | 2015-01-21 | 2015-07-15 | 安徽精致机电科技有限公司 | A kind of tyre vulcanizer handling tire assembly |
CN205704253U (en) * | 2016-02-22 | 2016-11-23 | 浙江荣升机械有限公司 | A kind of vulcanizer and mounting mechanical arm of tyre thereof |
CN205631158U (en) * | 2016-04-26 | 2016-10-12 | 常州宝菱重工机械有限公司 | Manipulator device of high accuracy multistation vulcanizer |
CN106064491A (en) * | 2016-08-03 | 2016-11-02 | 巨轮智能装备股份有限公司 | A kind of mechanical hand for tyre vulcanizer |
CN206551514U (en) * | 2016-12-30 | 2017-10-13 | 杭州朝阳橡胶有限公司 | A kind of manipulator of tire vulcanizer device |
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