CN106739005B - The foul water tank manufacture numerical control process units of glass mat - Google Patents
The foul water tank manufacture numerical control process units of glass mat Download PDFInfo
- Publication number
- CN106739005B CN106739005B CN201611003983.XA CN201611003983A CN106739005B CN 106739005 B CN106739005 B CN 106739005B CN 201611003983 A CN201611003983 A CN 201611003983A CN 106739005 B CN106739005 B CN 106739005B
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- CN
- China
- Prior art keywords
- stone platform
- arm body
- cylinder
- glass mat
- bracket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/386—Automated tape laying [ATL]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
This application discloses the numerical control process units of the foul water tank manufacture glass mat in glass mat production equipment, including middle control case, feeding machine, mechanical arm and pavier, feeding machine includes bracket and pedestal, the first cylinder that support level can be made to swing is installed, bracket is connected with roller bearing on pedestal；Pavier includes stone platform, is sequentially installed with laser pickoff and top plate in stone platform and bracket junction, several openings are offered on stone platform, and partition is hinged in opening, and the second cylinder is installed in the lower section of stone platform, and stone platform is equipped with horizontal guide rail；Mechanical arm includes the arm body being slidably connected with horizontal guide rail, is equipped with laser generator, fulder, binder spray and glue brushing device in arm body, the glue storage box communicated with binder spray is equipped at the top of arm body.Using the present apparatus, glass fabric is automatically performed the superposition covering on stone platform, automatically to spreading glue uniform on glass fabric, improves the quality of glass mat under the traction of arm body.
Description
Technical field
The present invention relates to glass mat production equipments, and in particular to the numerical control of foul water tank manufacture glass mat produces
Device.
Background technique
Glass fibre (English original name are as follows: glass fiber or fiberglass) is a kind of inorganic non-gold haveing excellent performance
Belong to material, many kinds of, advantage is good insulating, heat resistance is strong, corrosion resistance is good, high mechanical strength, but the disadvantage is that property is crisp, resistance to
Mill property is poor.It is using glass marble or post-consumer glass as raw material through techniques systems such as high temperature melting, wire drawing, doff, woven fabrics caused by,
The diameter of its monofilament is several microns to twenties meters microns, is equivalent to the 1/20 ~ 1/5 of a hairline, every bundle fiber is former
Silk is all made of hundreds of even thousands of monofilament；Glass fibre is typically used as the reinforcing material in composite material, and be electrically insulated material
Material and heat-insulating material.
Existing frequently-used waste water treatment box, most of is all made of using glass mat, and glass mat is by benefit
Be formed by stacking with glass mat, but traditional glass mat process units be all it is semi-artificial, need glass manually
Fiber cloth is layered on stone platform, by manually pull with stone platform sliding be connected glue spraying bar completion glass fabric glue spraying,
It causes production efficiency low, and easily causes brush coating uneven during brush coating, influence the quality of glass mat, cause dirt
Water treatment case later period service life seldom the problems such as.
Summary of the invention
The invention is intended to provide the numerical control process units of foul water tank manufacture glass mat, to solve prior art dependence
Manual manufacture glass mat, low efficiency and ropy problem.
Foul water tank manufacture in this programme the numerical control process units of glass mat, including middle control case, feeding machine, machinery
Arm and pavier, the feeding machine include bracket and pedestal, and the first gas that support level can be made to swing is equipped on the pedestal
Cylinder is rotatably connected to several roller bearings side by side on the bracket；The pavier includes the stone platform being connected with bracket, in stone
Platform and bracket junction are sequentially installed with laser pickoff and top plate, and several openings are offered on the stone platform, are cut with scissors in opening
It is connected to partition, the second cylinder for opening partition is installed below the stone platform, is installed in the both sides of the edge of stone platform
There is horizontal guide rail；The mechanical arm includes the arm body being slidably connected with horizontal guide rail, is successively equipped with laser side by side in the arm body
Generator, fulder, binder spray and glue brushing device are equipped with the glue storage box communicated with binder spray at the top of arm body；Middle control case with
First cylinder, the second cylinder, laser generator are connected with binder spray electric signal.
The working principle of this programme: in use, operator inputs corresponding parameter in hollow box first, and exist simultaneously
Glass fibre yardage roll is installed on roller bearing, one end of one group of glass fibre yardage roll on bracket is pulled to by top plate by operator
Place；Subsequent start-up mechanical arm, arm body is mobile towards bracket on the horizontal guide rail, when laser generator is being moved to laser pickoff just
When top, arm body stops movement, and mandril jacks up glass fabric upwards at this time, and glass fabric is sent to fulder
In, glass fabric is fixed by fulder, while top plate is recycled down to original position.Then control case control arm body is separate in
Bracket, and then glass fabric covers stone platform under the traction of fulder, arm body starts to return after being moved to designated position, together
When arm in when returning, internal binder spray starts towards glass fabric surface glue spraying water, until laser generator and laser
Receiver is opposite；The cutting that glass fabric is completed by laser generator and laser pickoff, in second group of glass fabric
Traction start before, bracket is horizontally moved under the promotion of the first cylinder, be second group glass fabric and first group
Glass fabric partial mulching completes the laying and brush coating of second group of glass fabric, repeatedly extremely under the pulling of arm body
It is covered with the glass fabric that tens of layers mutually cover on stone platform, forms glass mat postbrachium body and stops movement, in
Under the control for controlling case, the second cylinder is lifted, and glass mat is lifted away from stone platform, operator can push to glass mat
Next process.
This programme the utility model has the advantages that using the present apparatus, glass fabric is automatically performed under the traction of arm body in stone platform
On superposition covering, while the collective effect of binder spray and glue brushing device increases automatically to spreading glue uniform on glass fabric
Bonding force between glass fabric improves the quality of glass mat.
Further, pusher is slidably connected on the horizontal guide rail, pusher is between feeding machine and mechanical arm.Pass through
The glass mat lifted by the second cylinder is pushed out stone platform, operator is avoided to push by pusher, saved manpower at
This.
Further, the compression roller for improving bonding force between glass fabric is equipped in the arm body.The glass mutually covered
Glass fiber is difficult to close adhesion under self gravity, applies downward pressure by compression roller, so that the glass fibers mutually covered
Without gap between dimension cloth, the close adhesion between glass fabric then ensure that.
Further, the exhaust fan for gas in arm body to be discharged is offered with the arm.Glue can distribute a large amount of gas
Body, if excluding gas not in time, these gases are easy to remain in the bonding of glass fabric, cause bonding unstable, after influencing
Phase uses.
Further, the top of second cylinder is equipped with directive wheel.Reduce rubbing between the second cylinder and glass mat
Power is wiped, convenient for the transfer of glass mat.
Further, push jack is installed between the laser generator and fulder.Since glass fabric is easily stuck in fulder
It is interior, it can not be all covered on stone platform at glass fabric, by lower push jack, the glass fibre that can will be stuck in fulder
Cloth ejection, avoids the generation of above situation.
Detailed description of the invention
Fig. 1 is the overall diagram of the numerical control process units of foul water tank of the present invention manufacture glass mat；
Fig. 2 is the structure chart of the stone platform in Fig. 1；
Fig. 3 is the structure chart of the feeding machine in Fig. 1；
Fig. 4 is the structure chart of the mechanical arm in Fig. 1.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description includes: middle control case 1, feeding machine 2, pavier 3, mechanical arm 4, laser pickoff
5, top plate 6, pusher 7, stone platform 8, the first cylinder 9, partition 10, the second cylinder 11, roller bearing 12, pedestal 13, laser generator
14, push jack 15, fulder 16, glue storage box 17, glue brushing device 18, compression roller 19, sander 20, exhaust fan 21.
It is as shown in Fig. 1: the numerical control process units of foul water tank manufacture glass mat include middle control case 1, feeding machine 2,
Mechanical arm 4 and pavier 3, middle control case 1, feeding machine 2, mechanical arm 4 and pavier 3 are successively put from left to right.
As shown in Figure 2: pavier 3 includes the stone platform 8 being connected with bracket, is successively pacified in stone platform 8 and bracket junction
Equipped with laser pickoff 5 and top plate 6, eight pairs of openings are offered on stone platform 8, and are not hinged with partition 10, stone in team's opening
The lower section of platform 8 is equipped with the second cylinder 11 for opening partition 10, and the top of the second cylinder 11 is equipped with directive wheel, in stone
The two sides of platform 8 are equipped with horizontal guide rail on long edge, slidably connect pusher 7 on the horizontal guide rail, and pusher 7 is located at feed
Between machine 2 and mechanical arm 4.
As shown in Figure 3: feeding machine 2 includes bracket and pedestal 13, and the left and right ends of pedestal 13 are vertically connected with connected unit,
Connected unit and pedestal 13 are equipped with the first cylinder 9 that support level can be made to swing using being integrally formed on the inner wall of connected unit,
Four groups of magazines are slidably connected in bracket, the top rotation connection in every group of magazine is for being used for security protection glass fibre yardage roll
Roller bearing 12, while be also equipped in magazine for transmit glass fabric to roller.
As shown in Figure 4: mechanical arm 4 includes the arm body being slidably connected with horizontal guide rail, and arm body inner wall is successively equipped with side by side to swash
Optical generator 14, fulder 16, binder spray, glue brushing device 18 and sander 20, fulder 16 have fixed arm and lever arm mutually to cut with scissors
It connects, fixed arm is welded on arm, and third cylinder is hinged on lever arm, and third cylinder is fixed on arm；And it brushes
Glue device 18 includes telescopic rod, is connected with brush board in the telescopic end of telescopic rod, while sander 20 includes being vertically connected with arm body
4th cylinder, the bottom end of the 4th cylinder are equipped with rotary electric machine, and the output end key connection of rotary electric machine has grinding wheel.
The glue storage box 17 communicated with binder spray is installed at the top of arm body, is mounted side by side on the side of glue storage box 17 useful
In the exhaust fan 21 of gas in discharge arm body；It is also equipped in arm body simultaneously for improving squeezing for bonding force between glass fabric
Pressure roller 19, compression roller 19 are equipped with push jack between laser generator 14 and fulder 16 between glue brushing device 18 and sander 20
15；And middle control case 1 is connected with the first cylinder 9, the second cylinder 11, laser generator 14 and binder spray electric signal.
In use, operator inputs corresponding parameter in hollow box first, and glass is installed on roller bearing 12 simultaneously
One end of one group of glass fibre yardage roll on bracket is pulled at top plate 6 by fiber yardage roll by operator；Subsequent start-up is mechanical
Arm 4, arm body is mobile towards bracket on the horizontal guide rail, when laser generator 14 is moved to the surface of laser pickoff 5, arm body
Stop movement, mandril jacks up glass fabric upwards at this time, and glass fabric is sent in fulder 16, by fulder
16 fix glass fabric, while top plate 6 is recycled down to original position.Then control 1 control arm body of case is far from bracket in, into
And glass fabric covers stone platform 8 under the traction of fulder 16, arm body starts to return after being moved to designated position, while arm
In when returning, internal binder spray starts towards glass fabric surface glue spraying water, until laser generator 14 connects with laser
It is opposite to receive device 5；The cutting that glass fabric is completed by laser generator 14 and laser pickoff 5, in second group of glass fibre
Before the traction of cloth starts, bracket is horizontally moved under the promotion of the first cylinder 9, be second group glass fabric and first
Group glass fabric partial mulching, completes the laying and brush coating of second group of glass fabric, repeatedly under the pulling of arm body
It is covered with the glass fabric that tens of layers mutually cover on to stone platform 8, forms glass mat postbrachium body and stops movement,
Under the control of middle control case 1, the second cylinder 11 is lifted, and glass mat is lifted away from stone platform 8, operator can be by glass mat
Push to next process.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific embodiment can be used for explaining the content of claim.
Claims (4)
1. the numerical control process units that glass mat is used in foul water tank manufacture, it is characterised in that: including middle control case, feeding machine, machinery
Arm and pavier, the feeding machine include bracket and pedestal, and the first gas that support level can be made to swing is equipped on the pedestal
Cylinder is rotatably connected to several roller bearings side by side on the bracket；The pavier includes the stone platform being connected with bracket, in stone
Platform and bracket junction are sequentially installed with laser pickoff and top plate, and several openings are offered on the stone platform, are cut with scissors in opening
It is connected to partition, the second cylinder for opening partition is installed below the stone platform, is installed in the both sides of the edge of stone platform
There is horizontal guide rail；The mechanical arm includes the arm body being slidably connected with horizontal guide rail, is successively equipped with laser side by side in the arm body
Generator, fulder, binder spray and glue brushing device are equipped with the glue storage box communicated with binder spray at the top of arm body；Middle control case with
First cylinder, the second cylinder, laser generator are connected with binder spray electric signal；Pusher is slidably connected on the horizontal guide rail
Device, pusher is between feeding machine and mechanical arm；
The compression roller for improving bonding force between glass fabric is equipped in the arm body.
2. the numerical control process units that glass mat is used in foul water tank manufacture according to claim 1, it is characterised in that: described
The exhaust fan for gas in arm body to be discharged is offered with arm.
3. the numerical control process units that glass mat is used in foul water tank manufacture according to claim 2, it is characterised in that: described
The top of second cylinder is equipped with directive wheel.
4. the numerical control process units that glass mat is used in foul water tank manufacture according to claim 3, it is characterised in that: described
Push jack is installed between laser generator and fulder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611003983.XA CN106739005B (en) | 2016-11-15 | 2016-11-15 | The foul water tank manufacture numerical control process units of glass mat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611003983.XA CN106739005B (en) | 2016-11-15 | 2016-11-15 | The foul water tank manufacture numerical control process units of glass mat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106739005A CN106739005A (en) | 2017-05-31 |
| CN106739005B true CN106739005B (en) | 2019-04-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611003983.XA Active CN106739005B (en) | 2016-11-15 | 2016-11-15 | The foul water tank manufacture numerical control process units of glass mat |
Country Status (1)
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| CN (1) | CN106739005B (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6297834A (en) * | 1985-10-25 | 1987-05-07 | Kawasaki Heavy Ind Ltd | Laminating device for prepreg material |
| NO20042605L (en) * | 2004-06-21 | 2005-12-22 | Christian Blom | Method for manufacturing a laminate object, device for building composite laminate core, and laminate object |
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- 2016-11-15 CN CN201611003983.XA patent/CN106739005B/en active Active
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| CN106739005A (en) | 2017-05-31 |
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