CN106738541A - A kind of mosaic technology of copper nut and plastic parts - Google Patents
A kind of mosaic technology of copper nut and plastic parts Download PDFInfo
- Publication number
- CN106738541A CN106738541A CN201710040910.6A CN201710040910A CN106738541A CN 106738541 A CN106738541 A CN 106738541A CN 201710040910 A CN201710040910 A CN 201710040910A CN 106738541 A CN106738541 A CN 106738541A
- Authority
- CN
- China
- Prior art keywords
- mould
- copper nut
- plastic parts
- peripheral frame
- silica gel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/44—Measuring, controlling or regulating
Abstract
The present invention relates to a kind of copper nut and the mosaic technology of plastic parts, it is comprised the following steps:Make original workpiece;Copper nut, and the stationary positioned plug in copper nut are imbedded in original workpiece using embedding technique is heated;For the original workpiece for being embedded with copper nut and location mandril does mould;First time die sinking is carried out, mould is obtained;Mould is poured into a mould;Second die sinking is carried out, obtains being inlaid with the plastic parts of copper nut.Due on moulding process, the present invention can make the copper nut inlayed and plastic parts one-shot forming, therefore the present invention can easier, exactly realize inlaying for copper nut and plastic parts, and then can carry out copper nut and produced with the small batch workpiece that plastic parts is inlayed.
Description
Technical field
The invention belongs to mechanical pressing mold field, and in particular to the mosaic technology of a kind of copper nut and plastic parts.
Background technology
In daily small lot batch manufacture, use hot melt for the embedment of copper nut embedding, typically with fuse machine or
Electric iron imbed, will hot-melting nut be heated to 80~200 degree alignment plastic cement preformed holes after press-in, although the method is simply easy to
Operation, but some problems usually occur:1. plastic cement preformed hole is too big, is eaten less than glue after nut embedment plastic cement, and torsion can be produced to draw
Power not foot phenomenon.2. plastic cement preformed hole is too small, can produce excessive glue or Decrepitation Phenomena.3. it is manually pressed into that copper nut often occur askew
Tiltedly, copper nut press-in is too deep or press-in is not enough.
The content of the invention
In order to solve the above mentioned problem of prior art presence, the invention provides a kind of copper nut and the bed setter of plastic parts
Skill, the technique can it is easy, realize inlaying for copper nut and plastic parts exactly.
To realize object above, the technical solution adopted in the present invention is:A kind of mosaic technology of copper nut and plastic parts
Comprise the following steps:Make original workpiece;Copper nut is imbedded in original workpiece using embedding technique is heated, and in copper nut
Stationary positioned plug;For the original workpiece for being embedded with copper nut and location mandril does mould;First time die sinking is carried out, mould is obtained;It is right
Mould is poured into a mould;Second die sinking is carried out, obtains being inlaid with the plastic parts of copper nut.
Further, it is described in copper nut the step of stationary positioned plug in, the axis of copper nut and location mandril
Axis coincide.
Further, it is described mould is done to be embedded with the original workpiece of copper nut and location mandril detailed process be:1) it is product
Product prototype peripheral frame;2) mould silica gel is made;3) mould silica gel is poured into peripheral frame, product prototype is put into peripheral frame, made
Make mould.
Further, the process for product prototype making peripheral frame is:One is made using first to the 5th block of coaming plate
The peripheral frame of face opening, the junction between each coaming plate is sealed using PUR;Product prototype is when being put into peripheral frame, it is necessary to enclose
The top of frame is higher by the 5~10cm of top of product prototype.
Further, the process of the making mould silica gel is:Stirred after silica gel is mixed with curing agent, silica gel
It is 100 with the weight ratio of curing agent:1, mixing time is set as 2~2.5min;To silica gel after stirring and the mixture of curing agent
Vacuum defoamation is carried out, mould silica gel is obtained;The vacuum defoamation time is set as 8~12min.
Further, the process of the making mould is:Part mould silica gel is poured into peripheral frame;Copper nut will be embedded with
Original workpiece with location mandril is put into peripheral frame;Remaining part mould silica gel is poured into peripheral frame;Peripheral frame is put into vacuum
In machine, the mould silica gel in peripheral frame is carried out vacuumizing final vacuum;Slightly and stirrup, amendment product is former for placement positioning in peripheral frame
Position of the type in peripheral frame;Product prototype in peripheral frame and mould silica gel are solidified.
Further, it is described carry out first time die sinking process be:1) enclosing is removed, obtains being enclosed with the mould of product prototype
Tool;2) mould is separated along the parting line for pre-setting, takes out product prototype, mould inside forms die cavity.
Further, the parting line uses wave or jaggies.
Further, the process poured into a mould mould is:1) pouring slot and exhaust outlet are opened up on mould;2) will
Location mandril is placed in a mold, and utilizes the positioning action of location mandril to place in a mold copper nut;3) by topping
Mouth pours into AB material in the die cavity of mould inside;4) casting complete solidify afterwards, heating.
Further, before the process poured into a mould mould is additionally included in and for AB material to pour into die cavity, AB is expected
Pre-processed with mould, the process of pretreatment is:After two kinds of liquid of A and B are heated into 25~30 DEG C, it is put into vacuum tank true
Empty deaeration treatment, vacuum defoamation time at least 10min;Mould is heated to 70~80 DEG C.
Due to using above technical scheme, beneficial effects of the present invention to be:The bed setter of copper nut of the present invention and plastic parts
During skill is by the way that copper nut to be imbedded silica gel mould in advance, when part is turned over plastic parts one-shot forming, and copper nut is set to be embedded in plastic cement
In part.Because on moulding process, the present invention can make the copper nut inlayed and plastic parts one-shot forming, therefore the present invention can
Compare it is easy, realize inlaying for copper nut and plastic parts exactly, and then it is small quantities of with what plastic parts was inlayed to carry out copper nut
Amount work piece production.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
The accompanying drawing to be used needed for having technology description is briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the flow chart of the mosaic technology of a kind of copper nut that one embodiment of the invention is provided and plastic parts.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical scheme will be carried out below
Detailed description.Obviously, described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are resulting on the premise of creative work is not made to be owned
Other embodiment, belongs to the scope that the present invention is protected.
As shown in figure 1, the invention provides a kind of copper nut and the mosaic technology of plastic parts, it is comprised the following steps:
S1, making original workpiece.
S2, copper nut, and the stationary positioned plug in copper nut are imbedded in original workpiece using heating embedding technique.Its
In, the axis of copper nut coincides with the axis of location mandril.
S3, mould is done to be embedded with the original workpiece of copper nut and location mandril, its detailed process is:
1) for product prototype makes peripheral frame;
The peripheral frame of one side opening is made of first to the 5th block of coaming plate, the junction between each coaming plate is entered using PUR
Row sealing.Product prototype is when being put into peripheral frame, it is necessary to the top of peripheral frame is higher by the 5~10cm of top of product prototype.
2) mould silica gel is made, it specifically includes following steps:
Stirred after silica gel is mixed with curing agent, until milky is presented.Wherein, the weight ratio of silica gel and curing agent
It is 100:1, mixing time is set as 2~2.5min.
Mixture to silica gel after stirring and curing agent carries out vacuum defoamation, obtains mould silica gel.The vacuum defoamation time sets
It is set to 8~12min.
3) mould silica gel is poured into peripheral frame, product prototype is put into peripheral frame, make mould, it specifically includes following step
Suddenly:
Part mould silica gel is poured into peripheral frame.
The original workpiece that copper nut and location mandril will be embedded with is put into peripheral frame.
Remaining part mould silica gel is poured into peripheral frame.
Peripheral frame is put into vacuum machine, the mould silica gel in peripheral frame is carried out vacuumizing final vacuum.Pumpdown time sets
It is 10~15min.
In peripheral frame placement positioning slightly and stirrup, position of the amendment product prototype in peripheral frame.Wherein, position slightly and add
The distance between strong rod is set as 80~120mm.
Product prototype in peripheral frame and mould silica gel are solidified.Wherein, curing mode can using normal temperature cure or
Heating cure.Normal temperature cure generally makes silica gel spontaneous curing when 25-30 spends.The temperature of heating cure is set as 42~45 DEG C.
S4, first time die sinking is carried out, obtain mould.
1) enclosing is removed, obtains being enclosed with the mould of product prototype.
2) mould is separated along the parting line for pre-setting, takes out product prototype, mould inside forms die cavity.Wherein, divide
Molded line can be using wave or jaggies etc., so as to facilitate follow-up matched moulds.
S5, mould is poured into a mould.
1) pouring slot and exhaust outlet are opened up on mould.
2) copper nut is placed on mould by the positioning action by location mandril placement in a mold, and using location mandril
In.For ease of copper nut is placed in a mold, copper nut can be fixed with location mandril with glue first, then will positioning
Plug is placed in a mold.
3) in expecting to pour into the die cavity of mould inside by AB by pouring slot.Further, before AB material are poured into die cavity,
Need to pre-process AB material and mould, it specifically includes following steps:
After two kinds of liquid of A and B are heated into 25~30 DEG C, it is put into vacuum tank at the vacuum defoamation for carrying out more than 10min
Reason.
Mould is heated to 70~80 DEG C, when the temperature of mould is too low, subsequent cure can be caused incomplete so that mould
Physical property is bad.
4) casting complete solidify afterwards, heating.
The solidification of 60~70min is carried out in 70~80 DEG C of insulating box.
The secondary solidification of 2~3 hours can be carried out in 100~150 DEG C of insulating box if necessary.Further, solidify
After model can be fixed using fixture, to prevent it from deforming.
S6, second die sinking is carried out, obtain being inlaid with the plastic parts of copper nut.
Plastic parts is taken out, the post processing such as the mouth of a river and flash, polishing is removed to plastic parts.Inlayed in the plastic parts for obtaining
There is copper nut.
Silicon moulds are a kind of trial-production moulds, for making stage die or small lot mould.Silicon moulds have fabrication cycle it is short,
The advantages of low cost, elastic good, workpiece are easy to the demoulding and good replicability.Copper nut of the present invention passes through with the mosaic technology of plastic parts
Copper nut is imbedded in advance in silica gel mould, when part is turned over plastic parts one-shot forming, and copper nut is embedded in plastic parts.By
In on moulding process, the present invention can make the copper nut inlayed and plastic parts one-shot forming, therefore the present invention can be simpler
Just inlaying for copper nut and plastic parts is realized, and then the small batch workpiece production that copper nut is inlayed with plastic parts can be carried out.
The present invention can provide the user a kind of inexpensive, time saving, easily sample making approach, and it is more suitable for making very small amount, various
Product.
The above, specific embodiment only of the invention, but protection scope of the present invention is not limited thereto, and it is any
Those familiar with the art the invention discloses technical scope in, change or replacement can be readily occurred in, should all contain
Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. the mosaic technology of a kind of copper nut and plastic parts, it is characterised in that comprise the following steps:
Make original workpiece;
Copper nut, and the stationary positioned plug in copper nut are imbedded in original workpiece using embedding technique is heated;
For the original workpiece for being embedded with copper nut and location mandril does mould;
First time die sinking is carried out, mould is obtained;
Mould is poured into a mould;
Second die sinking is carried out, obtains being inlaid with the plastic parts of copper nut.
2. the mosaic technology of a kind of copper nut as claimed in claim 1 and plastic parts, it is characterised in that described in copper nut
In the step of stationary positioned plug, the axis of copper nut coincides with the axis of location mandril.
3. the mosaic technology of a kind of copper nut as claimed in claim 1 and plastic parts, it is characterised in that described to be embedded with copper spiral shell
The detailed process that the original workpiece of female and location mandril does mould is:
1) for product prototype makes peripheral frame;
2) mould silica gel is made;
3) mould silica gel is poured into peripheral frame, product prototype is put into peripheral frame, make mould.
4. the mosaic technology of a kind of copper nut as claimed in claim 3 and plastic parts, it is characterised in that described is product prototype
Make peripheral frame process be:The peripheral frame of one side opening is made of first to the 5th block of coaming plate, the junction between each coaming plate is adopted
Sealed with PUR;When product prototype is put into the peripheral frame, it is necessary to top of peripheral frame be higher by the top 5 of product prototype~
10cm。
5. the mosaic technology of a kind of copper nut as claimed in claim 3 and plastic parts, it is characterised in that the making mould silicon
The process of glue is:
Stirred after silica gel is mixed with curing agent, silica gel is 100 with the weight ratio of curing agent:1, mixing time is set as 2
~2.5min;
Mixture to silica gel after stirring and curing agent carries out vacuum defoamation, obtains mould silica gel;The vacuum defoamation time is set as 8
~12min.
6. the mosaic technology of a kind of copper nut as claimed in claim 3 and plastic parts, it is characterised in that the making mould
Process is:
Part mould silica gel is poured into peripheral frame;
The original workpiece that copper nut and location mandril will be embedded with is put into peripheral frame;
Remaining part mould silica gel is poured into peripheral frame;
Peripheral frame is put into vacuum machine, the mould silica gel in peripheral frame is carried out vacuumizing final vacuum;
In peripheral frame placement positioning slightly and stirrup, position of the amendment product prototype in peripheral frame;
Product prototype in peripheral frame and mould silica gel are solidified.
7. the mosaic technology of a kind of copper nut as claimed in claim 1 and plastic parts, it is characterised in that described to carry out for the first time
The process of die sinking is:
1) enclosing is removed, obtains being enclosed with the mould of product prototype;
2) mould is separated along the parting line for pre-setting, takes out product prototype, mould inside forms die cavity.
8. the mosaic technology of a kind of copper nut as claimed in claim 7 and plastic parts, it is characterised in that the parting line is used
Wave or jaggies.
9. the mosaic technology of a kind of copper nut as claimed in claim 1 and plastic parts, it is characterised in that described to be carried out to mould
The process of cast is:
1) pouring slot and exhaust outlet are opened up on mould;
2) location mandril is placed in a mold, and utilizes the positioning action of location mandril to place in a mold copper nut;
3) in expecting to pour into the die cavity of mould inside by AB by pouring slot;
4) casting complete solidify afterwards, heating.
10. the mosaic technology of a kind of copper nut as claimed in claim 9 and plastic parts, it is characterised in that described to enter to mould
The process of row cast is additionally included in before AB material are poured into die cavity, and AB material and mould are pre-processed, and the process of pretreatment is:
After two kinds of liquid of A and B are heated into 25~30 DEG C, vacuum defoamation treatment in vacuum tank is put into, the vacuum defoamation time is at least
10min;
Mould is heated to 70~80 DEG C.
Priority Applications (1)
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CN201710040910.6A CN106738541A (en) | 2017-01-17 | 2017-01-17 | A kind of mosaic technology of copper nut and plastic parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710040910.6A CN106738541A (en) | 2017-01-17 | 2017-01-17 | A kind of mosaic technology of copper nut and plastic parts |
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Publication Number | Publication Date |
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CN106738541A true CN106738541A (en) | 2017-05-31 |
Family
ID=58944554
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CN201710040910.6A Pending CN106738541A (en) | 2017-01-17 | 2017-01-17 | A kind of mosaic technology of copper nut and plastic parts |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI766235B (en) * | 2020-02-11 | 2022-06-01 | 華龍國際科技股份有限公司 | Frame with silicone layer outside and method for manufacturing the same |
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CN106142414A (en) * | 2016-07-29 | 2016-11-23 | 柳州快速制造工程技术有限公司 | A kind of method utilizing silica gel mould manufactured parts |
CN106182509A (en) * | 2016-08-31 | 2016-12-07 | 英诺莱比(北京)科技有限公司 | Use the operational approach of silica gel mould post forming |
-
2017
- 2017-01-17 CN CN201710040910.6A patent/CN106738541A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US6224809B1 (en) * | 1995-12-19 | 2001-05-01 | Duramax Marine, Llc | Method of making a fender protective structure |
CN103617761A (en) * | 2013-12-09 | 2014-03-05 | 北京化工大学 | High-precision multi-tissue simulation fetal model |
CN106142414A (en) * | 2016-07-29 | 2016-11-23 | 柳州快速制造工程技术有限公司 | A kind of method utilizing silica gel mould manufactured parts |
CN106182509A (en) * | 2016-08-31 | 2016-12-07 | 英诺莱比(北京)科技有限公司 | Use the operational approach of silica gel mould post forming |
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Cited By (1)
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TWI766235B (en) * | 2020-02-11 | 2022-06-01 | 華龍國際科技股份有限公司 | Frame with silicone layer outside and method for manufacturing the same |
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Application publication date: 20170531 |
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