CN106736081B - A kind of semi-automatic tooling for derrick crane pull rod - Google Patents

A kind of semi-automatic tooling for derrick crane pull rod Download PDF

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Publication number
CN106736081B
CN106736081B CN201611253976.5A CN201611253976A CN106736081B CN 106736081 B CN106736081 B CN 106736081B CN 201611253976 A CN201611253976 A CN 201611253976A CN 106736081 B CN106736081 B CN 106736081B
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China
Prior art keywords
seat
pull rod
sliding
otic placode
tooling
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CN106736081A (en
Inventor
范树会
严春明
王汉炜
徐景鲁
周志明
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Zhejiang Construction Engineering Machinery Group Co Ltd
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Zhejiang Construction Machinery Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The present invention relates to a kind of semi-automatic toolings for derrick crane pull rod, it belongs to technical field of engineering machinery.Pull rod of the present invention includes bar body, otic placode one, otic placode two and feeding positioning welding mechanism, one end of bar body is connected with otic placode one, the other end of the bar body is connected with otic placode two, feeding positioning welding mechanism is connected with otic placode one and otic placode two, feeding positioning welding mechanism includes power control cabinet and digital display station, scale type slides tooling platform, equidistant compensation fixed mechanism and sliding positioning seat, equidistant compensation fixed mechanism is connected with scale type sliding tooling platform, sliding positioning seat is movably arranged on scale type sliding tooling platform, power control cabinet and digital display station are connected to servo motor.Structure of the invention is reasonable, so that pull rod convenient welding in production, securely and reliably, high degree of automation is easy to make, and stability is high, at low cost, can be used for multiple times, meet same type different specifications tooling.

Description

A kind of semi-automatic tooling for derrick crane pull rod
Technical field
The present invention relates to a kind of devices, and more particularly, to a kind of semi-automatic tooling for derrick crane pull rod, it belongs to In technical field of engineering machinery.
Background technique
Lifting equipment is widely used in modern industry, civil high-rise buildings and electric power, water conservancy and bridge construction etc. Field, and derrick crane is wherein the most widely used one kind.With industry technology development and product renewing, tower lifting The product category of machine continues to develop, and each producer develops the derrick crane of different size according to own situation.
And pull rod is an important component of derrick crane, include lifting arm brace peace weighing apparatus arm brace, mainly by Bar body and the otic placode at both ends are constituted.The shape of the pull rod of the derrick crane of different size is all similar, only its length It is different with the aperture of connecting hole, prevent original tooling is from making new pull rod, for the depth of parallelism for guaranteeing pull rod both ends otic placode And center must remake matched pull rod tooling away from, it is ensured that product quality.
With the development of existing market, derrick crane industry has entered the customer order type life of multi-varieties and small-batch at present Produce rhythm, it is desirable that we must be able to be rapidly completed pull rod frock making to meet production requirement, and the production of pulling plate tooling needs Regular hour and manpower and material resources and financial resources are wanted, therefore universal pulling plate Fixture Design is extremely urgent.
Publication date is on March 24th, 2014, in the Chinese patent of Publication No. 201320517334.7, discloses a kind of name For the utility model patent of " balance arm brace tooling ".This patent includes bottom plate, and left and right ends are provided with movable screw at the top of bottom plate Mother is provided with fixed die holder on traveling nut, is provided with locating module, locating module, fixed module and activity on fixed die holder Nut is mutually fixed by bolt with top, and locating module is provided centrally with pin shaft, and pin shaft lower end is connected in traveling nut.This is specially Although assembling quality can be improved in benefit, the depth of parallelism that pull rod both ends otic placode is effectively ensured and center are away from the program can not expire This demand of the pulling plate of a set of frock making different size of foot, while the weld seam welding of all otic placodes can not be completed in tooling, Repair welding after need to taking out, product is easily-deformable, therefore it still has drawbacks described above.
Publication date is on 08 10th, 2016, in the Chinese patent of Publication No. 205437596U, discloses a kind of title For the utility model patent of " jib for tower crane pull rod welding tooling ".The patent includes pedestal, is connected with and connects on pedestal First I, connector II, connector III and V-type seat;I top center of connector protrusion, connector II and III two sides of connector protrusion, middle concave It falls into.Although the patent is equipped with each size connector, reasonable structural arrangement can not complete the weld seam weldering of all otic placodes in tooling It connecing, repair welding after need to taking out, product is easily-deformable, and it is unstable, therefore still there is drawbacks described above in it.
Summary of the invention
It is an object of the invention to overcome the above deficiencies in the existing technologies, and provide it is a kind of reasonable in design, It can make pull rod convenient welding in production, securely and reliably, high degree of automation is easy to make, and stability is high, and it is at low cost, it can To be used for multiple times, meet the semi-automatic tooling for derrick crane pull rod of same type different specifications tooling.
Technical solution used by the present invention solves the above problems is: this is used for the semi-automatic work of derrick crane pull rod Dress, the pull rod includes bar body, otic placode one and otic placode two, and one end of bar body is connected with otic placode one, the bar body The other end be connected with otic placode two, it is characterised in that: further include feeding positioning welding mechanism, the feeding positioning welding mechanism is equal It is connected with otic placode one and otic placode two, feeding positioning welding mechanism includes that power control cabinet and digital display station, scale type sliding tooling are flat The one of equidistant compensation fixed mechanism is arranged in platform, equidistant compensation fixed mechanism and sliding positioning seat, power control cabinet and digital display station Side, this equidistantly compensates fixed mechanism and connects with scale type sliding tooling platform, and sliding positioning seat is movably arranged on scale type sliding On tooling platform;Sliding positioning seat includes sliding table, activity orientation seat, steel bushing, fixed stop, servo motor and adjusts spiral shell Bolt, activity orientation seat are connected with sliding table, and on sliding table, the upper end of activity orientation seat is provided with fixed stop Steel bushing, the lower end of the activity orientation seat are connect by adjusting bolt with fixed stop, and servo motor is mounted on sliding table; Equidistantly compensation fixed mechanism includes that equidistant compensation fixing seat, stationary positioned seat and two-way steel bushing, stationary positioned seat are mounted on Away from compensation fixing seat, the upper end of the stationary positioned seat, which is provided with, two-way uses steel bushing;Power control cabinet and digital display station and servo electricity Machine connection;Simple and reasonable, stability is high, and work efficiency is high, and device is adaptable, can be replaced not according to different product size Same steel bushing meets same type different specifications tooling, high degree of automation to complete the production the pull rod of corresponding qualification.
Preferably, the upper plane of sliding table of the present invention is provided with male dovetail groove, under activity orientation seat Plane is provided with gynetype dovetail groove, which is matched with activity orientation seat by male dovetail groove and gynetype dovetail groove.
Preferably, sliding positioning seat of the present invention further includes alignment pin, activity orientation seat is two, two work Dynamic positioning seat passes through steel bushing and is connected with alignment pin;Otic placode two is allowed to guarantee that it is parallel between two activity orientation seats Degree and verticality.
Preferably, servo motor of the present invention is equipped with transmission gear, scale type slides tooling platform and is equipped with biography Carry-over bar, the transmission gear and driving rack match;Enable and is integrally carving sliding positioning seat when servo motor positive and negative rotation Degree type sliding tooling platform is moved left and right along axis, to meet the length requirement of different bar bodies.
It is moved preferably, sliding positioning seat of the present invention slides left and right on tooling platform in scale type by servo motor It is dynamic.
Preferably, equidistant compensation fixed mechanism of the present invention and scale type sliding tooling platform pass through connection articulation spiral shell Stud shaft is to connection.
Preferably, two-way being set with the centre-height of steel bushing and activity orientation seat of setting of stationary positioned seat of the present invention The height of steel bushing is consistent;Ensure that the length of bar body is correct.
Preferably, power control cabinet of the present invention and digital display station by controlling cable and slide the servo on positioning seat Motor connection.
Preferably, scale type sliding tooling platform of the present invention is equipped with mechanical scale;So that size is very clear, Its scale precision meets the design requirement of bar body.
Compared with prior art, the present invention having the following advantages that and effect: 1, simple and reasonable, high degree of automation, Easy to make, stability is high, and work efficiency is high, is suitable for common production and assembly line batch pull rod;2, device is adaptable, can Different steel bushings is replaced according to different product size, to complete the production the pull rod of corresponding qualification, meets same type different size It is required that tooling;3, degree height can be transformed in high degree of automation, subsequent to slide the pin on positioning seat and equidistant compensation fixed mechanism Axis controls stroke using numerical control, and full-automatic processing can be achieved along with mechanical welding catcher becomes.
Detailed description of the invention
Fig. 1 is the positive structure diagram of bar body in the embodiment of the present invention
Fig. 2 is the schematic view of the front view of inventive embodiments of the present invention.
Fig. 3 is the overlooking structure diagram of the embodiment of the present invention.
Fig. 4 is the side structure schematic view of the equidistant compensation fixed mechanism of the embodiment of the present invention.
Fig. 5 is the side structure schematic view of present invention sliding positioning seat.
In figure: feeding positioning welding mechanism 1, otic placode 1, bar body 3, otic placode 24 connect articulation bolt 5, control line Cable 6, power control cabinet and digital display station 11, it is equidistant to compensate fixed mechanism 12, positioning seat 13 is slided, scale type slides tooling platform 14, sliding table 130, activity orientation seat 131, steel bushing 132, fixed stop 133, servo motor 134, adjusting bolt 135, biography Moving gear 136, briquetting 137, clamping screw 138, alignment pin 139, nut 1 is equidistant to compensate fixing seat 120, and it is fixed to fix Position seat 121, it is two-way to use steel bushing 122, retaining ring 123, alignment pin bolt 124, nut 2 125, driving rack 141, mechanical scale 142。
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is to this hair Bright explanation and the invention is not limited to following embodiments.
Embodiment.
Referring to Fig. 1 to Fig. 5, semi-automatic tooling of the present embodiment for derrick crane pull rod includes bar body 3, otic placode One 2, one end of otic placode 24 and feeding positioning welding mechanism 1, bar body 3 is connected with otic placode 1, the bar body 3 it is another End is connected with otic placode 24, and feeding positioning welding mechanism 1 is connected with otic placode 1 and otic placode 24.
Feeding positioning welding mechanism 1 in the present embodiment includes that power control cabinet and digital display station 11, scale type slide tooling Platform 14, equidistant compensation fixed mechanism 12 and sliding positioning seat 13, power control cabinet and the setting of digital display station 11 are solid in equidistant compensation Determine the side of mechanism 12, this equidistantly compensates fixed mechanism 12 and scale type sliding tooling platform 14 connects, and sliding positioning seat 13 is living Dynamic setting is on scale type sliding tooling platform 14.
Sliding positioning seat 13 in the present embodiment includes sliding table 130, activity orientation seat 131, steel bushing 132, fixes Block 133, adjusts bolt 135, transmission gear 136, briquetting 137, clamping screw 138,139 and of alignment pin at servo motor 134 Nut 1, activity orientation seat 131 are connected with sliding table 130, and fixed stop 133 is living on sliding table 130 The upper end of dynamic positioning seat 131 is provided with steel bushing, and the lower end of the activity orientation seat 131 is by adjusting bolt 135 and fixed stop 133 Connection opens a grade size to adjust two activity orientation seats 131 with respect to center.
Sliding table 130 in the present embodiment is equipped with a servo motor 134, which is equipped with one The driving rack 141 that is equipped on transmission gear 316 and scale type sliding tooling platform 14 matches, so that servo motor 134 is just 13 entirety of sliding positioning seat can be moved left and right in scale type sliding tooling platform 14 along axis when reversion, to meet different pull rods The length requirement of ontology 3.
The upper plane of sliding table 130 in the present embodiment is provided with two male dovetail grooves, at the same with beneath setting There are two activity orientation seats 131 of gynetype dovetail groove to be connected, the sliding table 130 and activity orientation seat 131 pass through male swallow Stern notch and the matching of gynetype dovetail groove.
Activity orientation seat 131 in the present embodiment is two, which passes through steel bushing and positioning pin Axis is connected;So that otic placode 24 guarantees its depth of parallelism and verticality between two activity orientation seats 131.
Sliding table 130 in the present embodiment is set there are three briquetting 137, passes through three clamping screws 138 and nut one 140, it can be reached into mechanical caging with scale type sliding tooling platform 14 when sliding table 130 is moved to accurate location, Ensure 3 size of bar body.
Equidistant compensation fixed mechanism 12 in the present embodiment includes equidistant compensation fixing seat 120, stationary positioned seat 121, double To with steel bushing 122, retaining ring 123 and alignment pin bolt 124.
Stationary positioned seat 121 in the present embodiment is mounted in equidistant compensation fixing seat 120,121 upper end of stationary positioned seat It is provided with a two-way steel bushing 122, and two-way steel bushing 122 is fixed on stationary positioned seat 121 with retaining ring 123, it is two-way With in steel bushing 122 be equipped with matched alignment pin bolt 124 and nut 2 125.The two-way type and quantity with steel bushing 122 can be Numerous, outer diameter matches with hole on stationary positioned seat 121, inner hole and general thickness according to different bar bodies 3 come Setting, alignment pin bolt 124 and the quantity of nut 2 125 use 122 quantity of steel bushing consistent according to two-way, meet different pull rod sheets The production demand in 3 otic placode aperture of body.
It is provided with male dovetail groove at equidistant 12 upper center of compensation fixed mechanism in the present embodiment, while being set with beneath The equidistant compensation fixed mechanism 12 for being equipped with gynetype dovetail groove is connected.
What the stationary positioned seat 121 in the present embodiment was set two-way is set with 122 centre-height of steel bushing and activity orientation seat 131 Steel bushing height is consistent, it is ensured that the length of bar body 3 is correct.
After alignment pin bolt 124 and otic placode 1 in the present embodiment connect, after being locked by nut 2 125, it is ensured that The depth of parallelism and verticality of otic placode.
Equidistant compensation fixed mechanism 12 and scale type sliding tooling platform in the present embodiment pass through six connection articulation spiral shells The axial connection of bolt 5.
The left side of scale type sliding tooling platform in the present embodiment, which is equipped with, compensates what fixed mechanism 12 was connected with equidistant Six groups of hole locations, it is ensured that upper level is consistent after being connected with equidistant compensation 120 mechanism of fixing seat.
When the present embodiment is used to both ends otic placode being soldered to the bar body 3 of derrick crane, respectively to otic placode 1 and ear Plate 24 carries out rapid material-feeding and quickly positioning, to complete to weld.
The setting of sliding positioning seat 13 in the present embodiment passes through servo motor 134 on scale type sliding tooling platform 14 Control its scale type sliding tooling platform 14 on move left and right, with meet different 3 otic placode centers of bar body away from the needs of.
Power control cabinet and digital display station 11 in the present embodiment are arranged position and get along well scale type sliding tooling platform 14 directly It is connected, the power control cabinet and digital display station 11 are connect by controlling cable 6 with the servo motor 134 slided on positioning seat 13, The electric devices such as component and controller needed for inside meet necessary requirement.
121 center of stationary positioned seat set on fixed mechanism is equidistantly compensated in the present embodiment from platform and scale type sliding work The size of 14 contact surface of assembling platform, 131 center of activity orientation seat set on sliding table 130 is one with a distance from work edge of table It causes, it is ensured that scale type sliding 14 high scale of tooling platform is shown correctly.
Scale type sliding 14 left side of tooling platform in the present embodiment, which is equipped with, compensates what fixed mechanism 12 was connected with equidistant Six groups of hole locations, it is ensured that upper level is consistent after being connected with equidistant compensation fixed mechanism 12.Meanwhile scale type slides tooling platform Plane is from left to right equipped with mechanical scale 142 on 14, and scale precision meets the design requirement of bar body 3, and overall length also surpasses Cross the overall length of bar bodies 3 all at present.Scale type slides 14 length direction side of tooling platform and is equipped with driving rack 141, The specification and length meet demand of driving rack 141.
The present embodiment controls servo motor 134 by digital control system and operates, and makes to slide the arrival respective distance of positioning seat 13, lead to The positioning steel bushing of replacement different size is crossed, while using after mechanical locking, it is different that various types different size can be completed The derrick crane pull rod of length makes and welding, including lifting arm brace peace weighing apparatus arm brace.
By above-mentioned elaboration, those skilled in the art can implement.
In addition, it should be noted that, the specific embodiments described in this specification, the shape of parts and components are named Title etc. can be different, and above content is only to structure of the invention example explanation described in this specification.It is all according to According to equivalence changes or simple change that the invention patent design structure, feature and principle is done, it is included in this hair In the protection scope of bright patent.Those skilled in the art can do described specific embodiment various The mode that the modify or supplement or adopt of various kinds is similar substitutes, and without departing from structure of the invention or surmounts present claims Range defined in book, is within the scope of protection of the invention.

Claims (9)

1. a kind of semi-automatic tooling for derrick crane pull rod, the pull rod includes bar body, otic placode one and otic placode two, One end of bar body is connected with otic placode one, and the other end of the bar body is connected with otic placode two, it is characterised in that: on further including Expect that positioning welding mechanism, the feeding positioning welding mechanism are connected with otic placode one and otic placode two, feeding positioning welding mechanism packet Include power control cabinet and digital display station, scale type sliding tooling platform, equidistant compensation fixed mechanism and sliding positioning seat, power control cabinet and The side of equidistant compensation fixed mechanism is arranged in digital display station, this equidistantly compensates fixed mechanism and scale type sliding tooling platform Connection, sliding positioning seat are movably arranged on scale type sliding tooling platform;Sliding positioning seat includes that sliding table, activity are fixed Position seat, steel bushing, fixed stop, servo motor and adjusting bolt, activity orientation seat are connected with sliding table, and fixed stop is mounted in On sliding table, the upper end of activity orientation seat is provided with steel bushing, and the lower end of the activity orientation seat is by adjusting bolt and fixation Block connection, servo motor are mounted on sliding table;Fixed mechanism is equidistantly compensated to include equidistant compensation fixing seat, fix and determine Position seat and two-way steel bushing, stationary positioned seat are mounted in equidistant compensation fixing seat, and the upper end of the stationary positioned seat is provided with double To with steel bushing;Power control cabinet and digital display station are connected to servo motor.
2. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the sliding work The upper plane for making platform is provided with male dovetail groove, and the lower plane of activity orientation seat is provided with gynetype dovetail groove, the sliding table It is matched with activity orientation seat by male dovetail groove and gynetype dovetail groove.
3. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the sliding is fixed Position seat further includes alignment pin, and activity orientation seat is two, which passes through steel bushing and be connected with alignment pin.
4. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the servo electricity Machine is equipped with transmission gear, and scale type slides tooling platform and is equipped with driving rack, and the transmission gear and driving rack match.
5. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the sliding is fixed Position seat is slided in scale type by servo motor and is moved left and right on tooling platform.
6. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the equidistant benefit Fixed mechanism and scale type sliding tooling platform are repaid by connecting articulation bolt axle to connection.
7. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the fixation is fixed Position seat sets two-way consistent with the height for the steel bushing that activity orientation seat is set with the centre-height of steel bushing.
8. the semi-automatic tooling according to claim 1 for derrick crane pull rod, it is characterised in that: the power control cabinet And digital display station is connect by controlling cable with the servo motor slided on positioning seat.
9. the semi-automatic tooling for derrick crane pull rod according to claim 1 or 6, it is characterised in that: the quarter Degree type slides tooling platform and is equipped with mechanical scale.
CN201611253976.5A 2016-12-30 2016-12-30 A kind of semi-automatic tooling for derrick crane pull rod Active CN106736081B (en)

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CN106736081B true CN106736081B (en) 2019-02-19

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0813415B2 (en) * 1993-04-07 1996-02-14 光司 坂田 Internal welding equipment for long rectangular tube materials
JP2000343280A (en) * 1999-06-07 2000-12-12 Komatsu Ltd Method and device for controlling welding positioner
JP2003117693A (en) * 2001-10-10 2003-04-23 Sumitomo Heavy Industries Construction Crane Co Ltd Device and method for welding pipe yoke
CN101502924A (en) * 2009-03-17 2009-08-12 山东丰汇设备技术有限公司 Fixture for assembling and welding universal crane arm standard knot
CN203495799U (en) * 2013-08-23 2014-03-26 江苏顺发重工科技有限公司 Pull rod tool for balance arm
CN204565512U (en) * 2015-04-28 2015-08-19 中国石油天然气第一建设公司 A kind of pull bar assembly tool
CN205218364U (en) * 2015-10-27 2016-05-11 徐州建机工程机械有限公司 Big tower balance arm welding frock during tower crane uses
CN205437596U (en) * 2015-12-29 2016-08-10 徐州建机工程机械有限公司 Tower crane jib loading boom pull rod welding frock
CN206425721U (en) * 2016-12-30 2017-08-22 浙江省建设机械集团有限公司 Semi-automatic frock and welder for derrick crane pull bar

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0813415B2 (en) * 1993-04-07 1996-02-14 光司 坂田 Internal welding equipment for long rectangular tube materials
JP2000343280A (en) * 1999-06-07 2000-12-12 Komatsu Ltd Method and device for controlling welding positioner
JP2003117693A (en) * 2001-10-10 2003-04-23 Sumitomo Heavy Industries Construction Crane Co Ltd Device and method for welding pipe yoke
CN101502924A (en) * 2009-03-17 2009-08-12 山东丰汇设备技术有限公司 Fixture for assembling and welding universal crane arm standard knot
CN203495799U (en) * 2013-08-23 2014-03-26 江苏顺发重工科技有限公司 Pull rod tool for balance arm
CN204565512U (en) * 2015-04-28 2015-08-19 中国石油天然气第一建设公司 A kind of pull bar assembly tool
CN205218364U (en) * 2015-10-27 2016-05-11 徐州建机工程机械有限公司 Big tower balance arm welding frock during tower crane uses
CN205437596U (en) * 2015-12-29 2016-08-10 徐州建机工程机械有限公司 Tower crane jib loading boom pull rod welding frock
CN206425721U (en) * 2016-12-30 2017-08-22 浙江省建设机械集团有限公司 Semi-automatic frock and welder for derrick crane pull bar

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