CN106734269A - Hexagon stainless steel profile shapes production method and products thereof - Google Patents
Hexagon stainless steel profile shapes production method and products thereof Download PDFInfo
- Publication number
- CN106734269A CN106734269A CN201611166647.7A CN201611166647A CN106734269A CN 106734269 A CN106734269 A CN 106734269A CN 201611166647 A CN201611166647 A CN 201611166647A CN 106734269 A CN106734269 A CN 106734269A
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- Prior art keywords
- hexagon
- stainless steel
- bus
- profile shapes
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
- B21C9/02—Selection of compositions therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention discloses a kind of hexagon stainless steel profile shapes production method and products thereof, it is comprised the following steps：（1）Slightly take out for the first time；（2）Slightly take out for the second time；（3）Immersion lubrication；（4）Preparation hexagon eye mould；（5）Essence is taken out：The one end for the bus that completion immersion is lubricated into operation is penetrated in female mold, and startup wire drawing machine carries out essence and takes out molding procedure, and hexagon stainless steel profile shapes is obtained；Production method operation of the invention is succinct, efficiency high, first passes through and slightly takes out for the first time, to remove the surface defect of bus, makes its surface tentatively smooth；Then again by slightly taking out for the second time, to eliminate the surface stress of bus, it is ensured that the surface texture stabilization of bus does not rupture when essence is taken out；Then by bus dip lubrication agent, its surface is formed protective layer, it is played lubrication and mould between when essence takes out processing, it is to avoid friction causes scratch；Taken out finally by essence, hexagon stainless steel profile shapes is obtained, product quality is effectively ensured, beneficial to raising enterprise competitiveness.
Description
Technical field
The present invention relates to hexagon stainless steel profile shapes production method, and in particular to a kind of hexagon stainless steel profile shapes life
Product method.
Background technology
Wire drawing die is the instrument for carrying out metal wire rod stretching, and its body is mainly made up of steel bushing and core rod, and steel bushing is generally selected
With being stainless steel, core rod can select the materials such as hard alloy, steel alloy, natural diamond or artificial diamond.In drawing
During process implementing, external force effect makes metal material be forced through die core of wire-drawing die, and the cross-sectional area of metal material is compressed,
With the cross-sectional area shape and size required by acquisition.
With the variation of product, the demand of hexagon stainless steel profile shapes is increasing；But, in process of production,
When metal material is forced through die core of wire-drawing die, larger frictional force, heat and extrusion stress can be produced, scratch easily occur
Or fracture phenomena, it is difficult to ensure product quality.
Therefore research and development are a kind of easy to implement, can quickly produce the hexagon of the good hexagon stainless steel profile shapes of mass
Stainless steel profile shapes production method is for needed for when gesture.
The content of the invention
It is an object of the present invention to be directed to above-mentioned deficiency, there is provided a kind of easy to implement, can quickly produce mass it is good six
The hexagon stainless steel profile shapes production method of angular stainless steel profile shapes.
To achieve the above object, technical scheme provided by the present invention is：A kind of hexagon stainless steel profile shapes producer
Method, it is comprised the following steps：
（1）Slightly take out for the first time：One end that stainless steel disc is justified is penetrated the circular die of wire drawing machine, it is carried out by circular die
Slightly take out for the first time, to remove surface defect, obtain the preliminary smooth bus in surface；
（2）Slightly take out for the second time：One end of bus is penetrated the circular die of wire drawing machine, it is carried out second by circular die
Slightly take out, to eliminate the surface stress of bus, do not ruptured with bus surface texture stabilization when ensureing that essence is taken out；
（3）Immersion lubrication：To complete slightly to take out the bus of operation for the second time, 12~18 minutes in dip lubrication agent, then hang out wind
It is dry, its surface is formed protective layer, it is played lubrication and mould between when essence takes out processing, it is to avoid friction causes to scrape
Wound；The each component and its mass percent of wherein described lubricant are as follows：Quick lime 12~22%, soap silk 3~7%, water 71~
85 parts；
（4）Preparation hexagon eye mould：The cross-sectional profile profile of the die cavity of preparation hexagon eye mould is in hexagon, the die cavity
The entrance gradient is more than 60~80 degree；Hexagon eye mould is arranged on wire drawing machine；
（5）Essence is taken out：The one end for the bus that completion immersion is lubricated into operation is penetrated in female mold, and startup wire drawing machine carries out essence and is pumped into
Type operation, is obtained hexagon stainless steel profile shapes；The pulling force of wherein wire drawing machine is set as 560~630 ㎏, and speed is 52~68
㎝/second.
As a modification of the present invention, the step（1）In the pulling force of wire drawing machine be set as 560~630 ㎏, speed
It it is 2550~2700 ㎝/second, draft is 9~11%.
As a modification of the present invention, the step（2）In the pulling force of wire drawing machine be set as 560~630 ㎏, speed
It it is 1910~1988 ㎝/second, draft is 10~50%.
Used as a modification of the present invention, the temperature of the lubricant is 72~79 degree.
A kind of hexagon stainless steel profile shapes using upper described hexagon stainless steel profile shapes production method production is produced
Product.
Beneficial effects of the present invention are：Production method operation of the invention is succinct, efficiency high, first passes through and slightly takes out for the first time,
To remove the surface defect of bus, make its surface tentatively smooth；Then again by slightly taking out for the second time, should with the surface for eliminating bus
Power, is not ruptured with the surface texture stabilization for ensureing bus during smart taking out；Then by bus dip lubrication agent, its surface is made to form protection
Layer, makes it play lubrication and mould between when essence takes out processing, it is to avoid friction causes scratch；Taken out finally by essence, be obtained
Hexagon stainless steel profile shapes, is effectively ensured product quality, beneficial to raising enterprise competitiveness.
With reference to embodiment, the present invention is further described.
Specific embodiment
A kind of hexagon stainless steel profile shapes production method that the present embodiment is provided, it is comprised the following steps：
（1）Slightly take out for the first time：One end that stainless steel disc is justified is penetrated the circular die of wire drawing machine, it is carried out by circular die
Slightly take out for the first time, to remove surface defect, obtain the preliminary smooth bus in surface；Preferably, the step（1）In wire drawing machine
Pulling force be set as 560~630 ㎏, preferably 600 ㎏, speed is 2550~2700 ㎝/second, preferably 2600 ㎝/second, draft
It is 9~11%.
（2）Slightly take out for the second time：One end of bus is penetrated the circular die of wire drawing machine, is carried out to it by circular die
It is secondary slightly to take out, to eliminate the surface stress of bus, do not ruptured with bus surface texture stabilization when ensureing that essence is taken out；Preferably, described
Step（2）In the pulling force of wire drawing machine be set as 560~630 ㎏, preferably 610 ㎏, speed is 1910~1988 ㎝/second, excellent
1960 ㎝/second is selected, draft is 10~50%.
（3）Immersion lubrication：To complete slightly to take out the bus of operation for the second time, 12~18 minutes in dip lubrication agent, preferably,
The temperature of the lubricant is 72~79 degree.Then natural air drying or wind-force drying are hung out, its surface is formed protective layer, make it
Lubrication is played and mould between when essence takes out processing, it is to avoid friction causes scratch；The each component of wherein described lubricant and
Its mass percent is as follows：Quick lime 12~22%, preferably 15%；Soap silk 3~7%, preferably 4%；71~85 parts of water, it is excellent
Elect 81% as；The formula that traditional lubricant is deposited is generally to mix water high temperature using oxalic acid powder or phosphate to be surface-treated, for control
Process specifications are higher, not easy to operate, and Solid state fermentation pollution is big, and when being surface-treated bad, bad to do over again, cortex is wet
During water, it is easy to come off, wire drawing quality is had influence on.
Being entered by quick lime in the present invention can cover in bus surface formation protective layer after water melts, and isolation air is wet
Gas, it is to avoid wire surface is aoxidized or got rusty, and quick lime enters water and high-temperature heating water temperature can be produced to dissolve soap silk, saves a large amount of electricity
Power；Soap silk enters can be covered in bus surface formation lubricating layer after water melts.Play a part of two aspects, the first enhancing outer layer
Surface lkd layer cohesive force and tight ness rating, make it to be firmly pasted onto on smooth bus surface, and tack is good.Second improves table
Face lubricity, makes wire drawing play lubrication when crossing mould, it is to avoid to scratch bus damaged surfaces mould；And wire drawing environmental friendly lubricant
Can utilize completely, without waste residue, environmental protection is good pollution-free.
（4）Preparation hexagon eye mould：The cross-sectional profile profile of the die cavity of preparation hexagon eye mould is in hexagon, the mould
The entrance gradient in chamber is more than 60~80 degree；Hexagon eye mould is arranged on wire drawing machine；
（5）Essence is taken out：The one end for the bus that completion immersion is lubricated into operation is penetrated in female mold, and startup wire drawing machine carries out essence and is pumped into
Type operation, is obtained hexagon stainless steel profile shapes；The pulling force of wherein wire drawing machine is set as 560~630 ㎏, and speed is 52~68
㎝/second.
A kind of hexagon stainless steel profile shapes using upper described hexagon stainless steel profile shapes production method production is produced
Product.
Production method operation of the invention is succinct, efficiency high, first passes through and slightly takes out for the first time, is lacked with the surface for removing bus
Fall into, make its surface tentatively smooth；Then it is female when essence is taken out to ensure to eliminate the surface stress of bus again by slightly taking out for the second time
The surface texture stabilization of line does not rupture；Then by bus dip lubrication agent, its surface is formed protective layer, it is taken out processing in essence
When and mould between play lubrication, it is to avoid friction cause scratch；Taken out finally by essence, hexagon stainless steel is obtained special-shaped
Material, and product smooth in appearance, flawless, are effectively ensured product quality.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and changed.Therefore, the invention is not limited in specific embodiment disclosed and described above, to of the invention
Some modifications and changes should also be as falling into scope of the claims of the invention.Although additionally, being used in this specification
Some specific terms, but these terms are merely for convenience of description, do not constitute any limitation to the present invention.Such as the present invention
Described in above-described embodiment, using same or similar production method, all fall in the scope of protection of the present invention.
Claims (5)
1. a kind of hexagon stainless steel profile shapes production method, it is characterised in that it is comprised the following steps：
（1）Slightly take out for the first time：One end that stainless steel disc is justified is penetrated the circular die of wire drawing machine, it is carried out by circular die
Slightly take out for the first time, to remove surface defect, obtain the preliminary smooth bus in surface；
（2）Slightly take out for the second time：One end of bus is penetrated the circular die of wire drawing machine, it is carried out second by circular die
Slightly take out, to eliminate the surface stress of bus, do not ruptured with bus surface texture stabilization when ensureing that essence is taken out；
（3）Immersion lubrication：To complete slightly to take out the bus of operation for the second time, 12~18 minutes in dip lubrication agent, then hang out wind
It is dry, its surface is formed protective layer, it is played lubrication and mould between when essence takes out processing, it is to avoid friction causes to scrape
Wound；The each component and its mass percent of wherein described lubricant are as follows：Quick lime 12~22%, soap silk 3~7%, water 71~
85 parts；
（4）Preparation hexagon eye mould：The cross-sectional profile profile of the die cavity of preparation hexagon eye mould is in hexagon, the die cavity
The entrance gradient is more than 60~80 degree；Hexagon eye mould is arranged on wire drawing machine；
（5）Essence is taken out：The one end for the bus that completion immersion is lubricated into operation is penetrated in female mold, and startup wire drawing machine carries out essence and is pumped into
Type operation, is obtained hexagon stainless steel profile shapes；The pulling force of wherein wire drawing machine is set as 560~630 ㎏, and speed is 52~68
㎝/second.
2. hexagon stainless steel profile shapes production method according to claim 1, it is characterised in that：The step（1）In
The pulling force of wire drawing machine be set as 560~630 ㎏, speed is 2550~2700 ㎝/second, and draft is 9~11%.
3. hexagon stainless steel profile shapes production method according to claim 1, it is characterised in that：The step（2）In
The pulling force of wire drawing machine be set as 560~630 ㎏, speed is 1910~1988 ㎝/second, and draft is 10~50%.
4. hexagon stainless steel profile shapes production method according to claim 1, it is characterised in that：The temperature of the lubricant
Spend is 72~79 degree.
5. the hexagonal that the hexagon stainless steel profile shapes production method in a kind of use claim 1-4 described in any one is produced
Shape stainless steel profile shapes product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611166647.7A CN106734269A (en) | 2016-12-16 | 2016-12-16 | Hexagon stainless steel profile shapes production method and products thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611166647.7A CN106734269A (en) | 2016-12-16 | 2016-12-16 | Hexagon stainless steel profile shapes production method and products thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106734269A true CN106734269A (en) | 2017-05-31 |
Family
ID=58891902
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611166647.7A Pending CN106734269A (en) | 2016-12-16 | 2016-12-16 | Hexagon stainless steel profile shapes production method and products thereof |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125194A (en) * | 2019-04-25 | 2019-08-16 | 江油华冶特材有限公司 | A kind of high-intensitive circle draws the manufacturing process of hexagonal steel |
| CN113814289A (en) * | 2021-09-02 | 2021-12-21 | 贵州钢绳股份有限公司 | Production method of Z-shaped sealing steel wire |
Citations (5)
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|---|---|---|---|---|
| CN102189379A (en) * | 2011-04-13 | 2011-09-21 | 张家港保税区恒隆钢管有限公司 | Cold drawing method and die for special-shaped pipes |
| CN102407242A (en) * | 2010-09-20 | 2012-04-11 | 宝山钢铁股份有限公司 | Cold drawing method of special-shaped bearing steel bar material |
| CN102974644A (en) * | 2012-12-28 | 2013-03-20 | 东莞市科力钢铁线材有限公司 | Drawing process of high-precision profiled wire rod |
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2016
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Patent Citations (5)
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|---|---|---|---|---|
| CN102407242A (en) * | 2010-09-20 | 2012-04-11 | 宝山钢铁股份有限公司 | Cold drawing method of special-shaped bearing steel bar material |
| CN102189379A (en) * | 2011-04-13 | 2011-09-21 | 张家港保税区恒隆钢管有限公司 | Cold drawing method and die for special-shaped pipes |
| CN103658205A (en) * | 2012-09-04 | 2014-03-26 | 西安思维金属材料有限公司 | Method for processing titanium-nickel base shape memory alloy profiled bar |
| CN102974644A (en) * | 2012-12-28 | 2013-03-20 | 东莞市科力钢铁线材有限公司 | Drawing process of high-precision profiled wire rod |
| CN105195551A (en) * | 2015-08-28 | 2015-12-30 | 杭州东华链条集团有限公司 | Profiled bar fine wire drawing technology |
Non-Patent Citations (1)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125194A (en) * | 2019-04-25 | 2019-08-16 | 江油华冶特材有限公司 | A kind of high-intensitive circle draws the manufacturing process of hexagonal steel |
| CN113814289A (en) * | 2021-09-02 | 2021-12-21 | 贵州钢绳股份有限公司 | Production method of Z-shaped sealing steel wire |
| CN113814289B (en) * | 2021-09-02 | 2024-01-09 | 贵州钢绳股份有限公司 | Z-shaped seal steel wire production method |
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Application publication date: 20170531 |
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