CN106707457B - Solar energy spotlight video disc dimming system - Google Patents
Solar energy spotlight video disc dimming system Download PDFInfo
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- CN106707457B CN106707457B CN201710033234.XA CN201710033234A CN106707457B CN 106707457 B CN106707457 B CN 106707457B CN 201710033234 A CN201710033234 A CN 201710033234A CN 106707457 B CN106707457 B CN 106707457B
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- disc
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/18—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors
- G02B7/182—Mountings, adjusting means, or light-tight connections, for optical elements for prisms; for mirrors for mirrors
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- Optics & Photonics (AREA)
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Abstract
The invention discloses a Stirling solar concentrating disc dimming system, which comprises a disc frame and discs arranged on the disc frame to form a disc surface, wherein a dimming hand (100) is arranged on the disc frame, the front end of the dimming hand (100) is connected with a disc adjusting rod of the discs, the rear end of the dimming hand is connected with a dimming controller (200), a dimming color plate (400) is arranged at the focus of the disc surface, a telescope (500) is arranged at the far position, the disc frame, the dimming color plate (400) and the telescope (500) are arranged on the same straight line, a dimming handle (600) is arranged beside the telescope (500), and the dimming handle (600) is connected with the dimming controller (200) through a router (700). The telescope is used for manually observing the projection of the dimming color plate projected on the mirror surface, and the handle is used for adjusting the rotation of the dimming hand to control the forward and backward movement of the disc, so that the dimming purpose is realized.
Description
Technical Field
The present invention relates to a system for adjusting a solar concentrating lens.
Background
For dish type Stirling mirror surface dimming, the focusing technology is not mature enough, mainly adopts manual focusing, at least two people are needed for each adjustment, one person observes with human eyes, the other person climbs to the dish rack and twists the adjusting rod to adjust, the manual dimming difficulty is high, the efficiency is low, and the focusing effect is not ideal, so that the conversion efficiency of the Stirling engine is reduced.
Disclosure of Invention
The invention aims to solve the technical problems: aiming at the problem that the existing dish Stirling mirror surface is difficult to focus, the system convenient for dimming is provided.
The technical scheme of the invention is as follows:
a Stirling solar concentrating disc dimming system comprises a disc frame and discs which are arranged on the disc frame to form a disc surface, a dimming hand is arranged on the disc frame, the front end of the dimming hand is connected with a disc adjusting rod of the discs, the rear end of the dimming hand is connected with a dimming controller, a dimming color plate is arranged at the focus of the disc surface, a telescope is arranged at a distance, the disc frame, the dimming color plate and the telescope are in a straight line, a dimming handle is arranged beside the telescope, and the dimming handle is connected with the dimming controller through a router.
The disc adjusting rod of the disc is arranged on the mounting point support saddle on the disc frame; the light adjusting hand comprises an outer buckle and an outer buckle shifting ring, the outer buckle is arranged at the front end of an outer barrel sleeve, the rear end of the outer barrel sleeve is connected with a motor, the motor is connected with an adjusting rod, the adjusting rod is located on the axis of the outer barrel sleeve, the front end of the adjusting rod is provided with an inner buckle and an inner buckle shifting ring, the outer buckle is connected with a mounting point support in a matched mode, and the inner buckle is connected with a disc adjusting rod in a matched mode.
The rear end of the motor is connected with a rear barrel sleeve, an outer buckle brake and an inner buckle brake are arranged on the rear barrel sleeve, and the outer buckle brake and the inner buckle brake are respectively connected with an outer buckle shifting ring and an inner buckle shifting ring through pull rods.
The inner wall surface of the rear half section of the outer buckle is provided with a hexagonal nut matching groove.
The rear end of the motor is connected with a rear barrel sleeve, and the rear end of the rear barrel sleeve is provided with a locking handle.
The inner wall of the front end of the outer buckle is provided with an outer marble, and the inner wall of the front end of the inner buckle is provided with an inner marble.
The invention has the beneficial effects that:
colors of different areas on the dimming color plate are in one-to-one correspondence with each mirror surface of the disc surface, the telescope, the dimming color plate and the center point of the disc surface are required to be kept on the same straight line, the telescope is used for manually observing projection of the dimming color plate projected on the mirror surface, the handle is used for adjusting the rotation of a dimming hand, the front and back movement of the disc is controlled, and the dimming purpose is realized.
The specially designed dimming hand is connected with the disc outer fixing clamping position and the inner adjusting clamping position through the connector, the linear motor pushes and pulls the inner clamping position to realize the front and back adjustment of the disc, the focal length of the disc surface is accurately adjusted, the device is simple and practical, the device is convenient to install, can be suitable for small space work of a disc frame, and is easy to manufacture.
Description of the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a schematic diagram of the functional module of the present invention.
Fig. 3 is a schematic view of a dimmer hand structure.
Fig. 4 is a schematic diagram of a bit dimmer hand installation configuration.
The specific embodiment is as follows:
examples:
the disc frame is provided with a light adjusting hand 100, the front end of the light adjusting hand 100 is connected with a disc adjusting rod of a disc, the rear end of the light adjusting hand 100 is connected with a light adjusting controller 200, a light adjusting color plate 400 is arranged at the focus of a disc surface, a telescope 500 is arranged at a distance, the disc frame, the light adjusting color plate 400 and the telescope 500 are arranged on the same straight line, a light adjusting handle 600 is arranged beside the telescope 500, and the light adjusting handle 600 is connected with the light adjusting controller 200 through a router 700. In this embodiment, there are two dimming hands 100, a first dimming hand and a second dimming hand. Color blocks with different colors are drawn on the dimming color plate 400 according to the number of the discs, the mirror surface of the discs is observed from a far place, the color blocks on the dimming color plate 400 are reflected on the corresponding discs, and if the focal lengths of the discs are not right, the reflected color blocks have errors. The color plate 4 is to be mounted between the focal length and the condensing disc within 1 time of the focal length. Let the distance from the mounting position of the color plate 4 to the focal point be L1 and the distance from the viewpoint to the center of the disc surface be L2. L1 or L2 is determined first, and then L2 or L1 can be calculated according to the imaging law. In practice, L2 is generally set to 100 meters.
Introduction to functional Module
1. Dimming handle 600
1) MCU1 minimum system
The dimming handle circuit designed in this time is developed based on STM32F103RCT6 chip, adopts an external 8MHz crystal oscillator, and can reach 72MHz after frequency division by configuring a phase-locked loop (PLL). In addition, 1 crystal oscillator of 32.768KHz is connected and is used as a clock source of the RTC after frequency division. Next, a 3V button power supply (BAT) was provided.
2) JTAG interface
The JTAG interface is used for connecting the J-LINK download program to the MCU1 and is also a program debugging interface.
3) TFT_LCD interface
The TFT_LCD interface is connected with the TFT_LCD touch screen and used for displaying the running picture and parameters of the dimming gun in dimming operation.
4) 3 LEDs
The LED1 is a power indicator lamp.
The LED2 is turned on to start dimming and turned off to pause dimming.
The LED3 is lit to dimming completion.
5) 7 keys
The key 1 is a chip reset key.
The key 3 is a dimming completion key.
The key 4 is a forward rotation key of the dimmer hand 1.
The key 5 is a reverse key of the dimmer hand 1.
The key 6 is a forward rotation key of the dimmer hand 2.
The key 7 is a reverse key of the dimmer hand 2.
6)WIFI
And the dimming controller is connected through WIFI.
7) RS485 bus interface
The wired connection with the dimming controller can be made through the RS485 bus.
8) Power supply
The power supply is powered by an external 12V power supply, the 12V power supply is reduced to be a 5V voltage-stabilized power supply through a switch power supply chip through the internal part, and then the 5V power supply is converted to be a 3.3V voltage-stabilized power supply through a 3.3V voltage-reduced chip, so that the power supply is supplied to the chip.
2. Telescope
The projection of the light-adjusting color plate projected on the mirror surface is observed manually by using a telescope, and the mirror surface is adjusted by using a light-adjusting handle.
3. Dimming controller 200
1) MCU2 minimum system
The dimming controller designed in this way is developed based on STM32F407ZET6 chip, adopts 8MHz external crystal oscillator, and can reach 168MHz at most after frequency multiplication by configuring a phase-locked loop (PLL). In addition, the clock is also connected with 1 external crystal oscillator of 32.768KHz, and is used as a clock source of the RTC after frequency division. Next, a 3V button power supply (BAT) was provided.
2) Ethernet network
The router is connected with the dimming handle through the WIFI through the Ethernet.
3) WIFI
The dimming handle is connected through WIFI.
4) SRAM
And adding SRAM to expand the memory.
5) EEPROM
And an EEPROM is added to store important parameters, so that the loss of power-down data is prevented.
6) 5 LEDs
LED1 is lit ready for dimming and extinguished to terminate dimming.
The LED2 is turned on for dimming start and turned off for pause dimming.
LED3 is normally lit to dimming completion.
The LED4 lights up as an error warning.
The LED5 is a power indicator lamp.
7) Buzzer
The buzzer is used as an error early warning signal.
8) TFT_LCD interface
The TFT_LCD interface is connected with the TFT_LCD touch screen and is used for displaying pictures and parameters in dimming operation, and parameters can be set or adjusted through the touch screen.
9) 6 keys
The key 2 is a forward rotation key of the manual control dimmer hand 1.
The key 3 is a reverse key of the manual control dimming hand 1.
The key 4 is a forward rotation key of the manual control dimming hand 2.
The key 5 is a reverse key of the manual control dimming hand 2.
The key 6 is a chip reset key.
( Remarks: the keys 2 to 5 are mainly used for checking whether the dimmer hands are operating normally when dimming. )
10 CAN bus interface
Here, the function expansion backup interface is used, for example, to transmit data via a CAN bus when a camera with a CAN bus is selected.
11 JTAG interface
The JTAG interface is used for connecting the J-LINK download program to the MCU2 and is also a program debug interface.
12 I/O interface)
The redundant I/O ports of the MCU2 are led out and can be used for functional expansion.
13 RS485 bus interface
The RS485 bus interface is used for connecting a camera with the RS485 interface.
14 RS232 interface)
The RS232 is used for connecting a computer, and the parameter is debugged through an upper computer.
15 A) power supply
The power supply is powered by an external 12V power supply, the 12V power supply is reduced to be a 5V voltage-stabilized power supply through a switch power supply chip through the internal part, and then the 5V power supply is converted to be a 3.3V voltage-stabilized power supply through a 3.3V voltage-reduced chip, so that the power supply is supplied to the chip.
16 PWM signal 1
The PWM signal 1 is generated by the MCU2 and is isolated into a PWM signal of 5V by an optocoupler, and the PWM signal is provided to the stepper motor driver 1.
17 PWM signal 2)
The PWM signal 2 is generated by the MCU2 and is isolated into a PWM signal of 5V by an optocoupler, and the PWM signal is provided to the stepper motor driver 2.
18 Step motor driver interface 1)
The step motor driver interface 1 is connected with a No. 1 dimming hand and drives a step motor on the No. 1 dimming hand to forward and reverse.
19 Step motor driver interface 2)
The step motor driver interface 2 is connected with a No. 2 light adjusting hand and drives a step motor on the No. 2 light adjusting hand to forward and reverse.
In the dimming process, the dimming device needs to be correctly connected, after the installation is completed, by pressing the key 2 to the key 5 on the dimming controller 200, whether the 2 dimming hands rotate normally is observed, after ensuring that the 2 dimming hands rotate normally, the key 1 (dimming ready key) on the dimming controller is pressed, the LED1 (dimming ready indicator) on the dimming controller is lighted, the LCD screen on the dimming handle 600 displays ready information, and dimming can be performed next. The LCD display screen on the dimming handle 600 can display the running status of the dimming hands transmitted back by the camera in real time, so that the dimming engineer can conveniently make a correct judgment. When dimming is started, a key 2 (start/pause button) on the dimming handle is pressed, and when the LED2 indicator lamp on the dimming handle 600 is lighted, the dimming hand can be controlled to rotate by the 4 dimming keys on the dimming handle 600. When the dimming needs to be suspended, the key 2 (start/suspend button) on the dimming handle 600 is pressed again, the LED2 indicator lamp on the dimming handle 600 is turned off, and the dimming is suspended. When dimming is completed, the key 3 (dimming completion key) on the dimming handle 600 is pressed, the LED3 (dimming completion indicator lamp) on the dimming handle 600 is turned on, and at the same time, the dimming controller 200 receives the dimming completion signal, the LED3 (dimming completion indicator lamp) on the dimming controller 200 is turned on, and at this time, dimming is completed. The LED1 (dimming ready indicator lamp) on the dimming controller 200 is lighted to perform the entire dimming process, otherwise dimming cannot be performed.
The structure of the light adjusting hand 100 is as shown in fig. 3 and 4, the outer buckle 1 is arranged at the front end of the outer barrel sleeve 4, the rear end of the outer barrel sleeve 4 is connected with the motor 9, the motor 9 is connected with the adjusting rod, the adjusting rod is positioned on the axis of the outer barrel sleeve 4, and slotted holes are formed on two sides of the outer barrel sleeve 4. The front end of the adjusting rod is provided with an inner buckle 13 and an inner buckle shifting ring 5. The rear end of the motor 9 is connected with a rear barrel sleeve 10, an outer buckle brake 16 and an inner buckle brake 12 are arranged on the rear barrel sleeve 10, the outer buckle brake 16 and the inner buckle brake 12 are respectively connected with an outer buckle shifting ring 2 and an inner buckle shifting ring 5 through pull rods, the outer buckle shifting ring 2 and an outer spring 3 are sleeved on an outer buckle 1, and the inner buckle shifting ring 5 and an inner spring 6 are sleeved on an inner buckle 13. An outer marble 15 is arranged on the inner wall of the front end of the outer buckle 1, and an inner marble 14 is arranged on the inner wall of the front end of the inner buckle 5. The inner wall surface of the rear half section of the outer buckle 1 is provided with a hexagonal nut matching groove. The rear end of the rear barrel casing 10 is provided with a locking handle 11. The motor 9 in this embodiment is a stepping motor.
The method for installing the dimming hands comprises the following steps:
as shown in fig. 3, the disc is mounted on an adjusting point support of the disc holder, the rear end of the adjusting point support is a threaded sleeve which can be opened and closed, and the front and rear positions of the disc can be adjusted by loosening a lock nut. When the outer buckle pulling device is used, the outer buckle pulling ring 2 is pulled backwards by pressing the outer buckle pulling gate 16, then the outer buckle 1 is sleeved at the clamping position of the adjusting fulcrum seat, the pressed outer buckle pulling gate 16 is loosened, and the outer marble 15 on the inner wall of the front end of the outer buckle 1 is matched with the clamping position of the adjusting fulcrum seat, and the hexagonal nut matching groove of the outer buckle 1 is matched with the locking nut. Then the inner buckle pulling gate 12 is pressed down to pull the inner buckle pulling ring 5 backwards, then the inner buckle 13 is sleeved at the clamping position of the disc adjusting rod, and then the pressed outer buckle pulling gate 12 is released, and the inner marble 14 on the inner wall of the front end of the inner buckle 13 is matched with the clamping position on the disc adjusting rod.
After the installation, the adjustment is started: the locking handle 11 is held firstly, and the outer sleeve 4 is rotated to drive the outer buckle 1 to loosen the locking nut. The motor 9 drives the inner buckle 13 and the disc adjusting rod to advance and retreat through positive and negative rotation, so that the distance between the disc and the adjusting point support is adjusted, and the disc is correctly focused. After the disc position is adjusted, the locking handle 11 is held to rotate the outer sleeve 4 to drive the outer buckle 1 to screw the locking nut. And then simultaneously depressing the outer snap-off 16 and the inner snap-off 12 to remove the dimmer hand 100.
Claims (3)
1. The utility model provides a Stirling solar energy spotlight video disc dimming system, includes the dish frame and installs the video disc that constitutes the dish face on the dish frame, its characterized in that: the disc frame is provided with a light adjusting hand (100), the front end of the light adjusting hand (100) is connected with a disc adjusting rod of a disc, the rear end of the light adjusting hand is connected with a light adjusting controller (200), a light adjusting color plate (400) is arranged at the focus of a disc surface, a telescope (500) is arranged at the far position, the disc frame, the light adjusting color plate (400) and the telescope (500) are arranged on the same straight line, a light adjusting handle (600) is arranged beside the telescope (500), and the light adjusting handle (600) is connected with the light adjusting controller (200) through a router (700);
the disc adjusting rod of the disc is arranged on the mounting point support saddle on the disc frame; the dimming hand (100) comprises an outer buckle (1) and an outer buckle shifting ring (2), the outer buckle (1) is installed at the front end of an outer barrel sleeve (4), the rear end of the outer barrel sleeve (4) is connected with a motor (9), the motor (9) is connected with an adjusting rod, the adjusting rod is positioned on the axis of the outer barrel sleeve (4), an inner buckle (13) and an inner buckle shifting ring (5) are installed at the front end of the adjusting rod, the outer buckle (1) is connected with a mounting point support in a matched manner, and the inner buckle (13) is connected with a disc adjusting rod in a matched manner;
the rear end of the motor (9) is connected with a rear barrel sleeve (10), an outer buckle brake (16) and an inner buckle brake (12) are arranged on the rear barrel sleeve (10), and the outer buckle brake (16) and the inner buckle brake (12) are respectively connected with an outer buckle shifting ring (2) and an inner buckle shifting ring (5) through pull rods;
an outer marble (15) is arranged on the inner wall of the front end of the outer buckle (1), and an inner marble (14) is arranged on the inner wall of the front end of the inner buckle (13);
when the outer buckle pulling device is used, the outer buckle pulling ring (2) is pulled backwards by pressing the outer buckle pulling brake (16), then the outer buckle (1) is sleeved at the clamping position of the adjusting fulcrum seat, the pressed outer buckle pulling brake (16) is released, the outer marble (15) on the inner wall of the front end of the outer buckle (1) is matched with the clamping position of the adjusting fulcrum seat, and the hexagonal nut matching groove of the outer buckle (1) is matched with the locking nut; then the inner buckle pulling ring (5) is pulled backwards by pressing the inner buckle pulling brake (12), then the inner buckle (13) is sleeved at the clamping position of the disc adjusting rod, and then the pressed inner buckle pulling brake (12) is loosened, and the inner marble (14) on the inner wall of the front end of the inner buckle (13) is matched with the clamping position on the disc adjusting rod;
during adjustment, the outer cylinder sleeve (4) is rotated to drive the outer buckle (1) to loosen the lock nut; the motor (9) drives the inner buckle (13) and the disc adjusting rod to advance and retreat through positive and negative rotation, so that the distance between the disc and the adjusting point support is adjusted, and the disc is correctly focused; after the disc position is adjusted, the outer cylinder sleeve (4) is rotated to drive the outer buckle (1) to screw the locking nut.
2. The solar concentrating disc dimming system of claim 1, wherein: the inner wall surface of the rear half section of the outer buckle (1) is provided with a hexagonal nut matching groove.
3. The solar concentrating disc dimming system of claim 2, wherein: the rear end of the motor (9) is connected with a rear barrel sleeve (10), and the rear end of the rear barrel sleeve (10) is provided with a locking handle (11).
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