CN106704392A - Steel ball assembling mechanism of full-automatic linear bearing assembling machine - Google Patents
Steel ball assembling mechanism of full-automatic linear bearing assembling machine Download PDFInfo
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- CN106704392A CN106704392A CN201710121202.5A CN201710121202A CN106704392A CN 106704392 A CN106704392 A CN 106704392A CN 201710121202 A CN201710121202 A CN 201710121202A CN 106704392 A CN106704392 A CN 106704392A
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- steel ball
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- linear bearing
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 141
- 239000010959 steel Substances 0.000 title claims abstract description 141
- 230000007246 mechanism Effects 0.000 title claims abstract description 17
- 230000007704 transition Effects 0.000 claims abstract description 46
- 230000003287 optical effect Effects 0.000 claims abstract description 14
- 238000007664 blowing Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C43/00—Assembling bearings
- F16C43/04—Assembling rolling-contact bearings
- F16C43/06—Placing rolling bodies in cages or bearings
- F16C43/065—Placing rolling bodies in cages or bearings in cages
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
The invention discloses a steel ball assembling mechanism of a full-automatic linear bearing assembling machine. According to the structure of the steel ball assembling mechanism, a ball arranging lifting cylinder is arranged on the top of a linear optical shaft, a main lifting plate is arranged at the middle portion of the linear optical shaft, the ball arranging lifting cylinder is connected with the main lifting plate, and a motor is arranged on one side of the main lifting plate and connected with an adjustable eccentric device. The adjustable eccentric device is connected with one end of an eccentric swinging connecting rod. The main lifting plate is provided with a bearing hole, and the hole is internally provided with a hose fixing base, a ball falling valve sheet, an air blowing converging ring, a steel ball falling transition block, a multi-channel angle conversion block, a swinging connecting base, a bearing pressing plate, a bearing, a steel ball arranging transition guiding sleeve and an outer steel sleeve guiding sleeve, all of which are assembled from top to bottom in sequence, a flexible hose is arranged at the upper end of the hose fixing base, and a steel ball vertical channel penetrates the hose fixing base, the ball falling valve sheet and the steel ball falling transition block. The steel ball assembling mechanism has the beneficial effects that the structure is simple, the number of steel balls assembled in a linear bearing can be accurately controlled, full-automatic and accurate assembling of the steel balls in the linear bearing is achieved, high efficiency and accuracy are achieved, manual work is saved, and the production efficiency is improved.
Description
Technical field
The present invention relates to Full-automatic linear bearing assembly machine steel ball assemble mechanism.
Background technology
Linear bearing is a kind of linear motion system with low cost production, and coordinating with cylinder axis for unlimited stroke makes
With.Because bearing ball is contacted with bearing outside point, steel ball is rolled with minimum frictional resistance, therefore linear bearing has friction
It is small and more stable, not the advantages of bearing speed changes, can obtain that sensitivity is high, high precision steady linear motion.Directly
Bobbin holds the slide unit for being widely used in the industrial machineries such as precision machine tool, textile machine, food packing machine, printing machinery.
The step of existing linear bearing assembles steel ball aborning is general by manually operating, and production efficiency is low, per tour 8
Hour meter, is manually only capable of production 700~800, and error-prone, and the raw for full-automatic of modern production cannot have been met
The requirement of product.
The content of the invention
Proposed by the present invention is Full-automatic linear bearing assembly machine steel ball assemble mechanism, and its purpose is intended to overcome prior art
Above shortcomings, realize the full-automatic accurate assembling of steel ball in linear bearing.
Technical solution of the invention:Full-automatic linear bearing assembly machine steel ball assemble mechanism, its structure includes straight line
Optical axis, straight optical axis top sets dress ball lift cylinders, and straight optical axis middle part sets main lifter plate, fills the piston rod connection master of ball lift cylinders
Lifter plate, main lifter plate connects straight optical axis by linear bearing, and the side of main lifter plate sets motor, and the rotating shaft connection of motor can
Regulation eccentric, adjustable eccentric device connects one end of eccentric swing connecting rod, bearing hole, bearing hole is provided with main lifter plate
Built with the flexible pipe fixed seat, falling sphere valve sheet, air blowing collector ring, steel ball drop transition block for assembling successively from top to bottom, lead to
Road angular transition block, swing connecting seat, bearing plate, bearing, steel loading ball transition guide pin bushing and outer steel sleeve fairlead, flexible pipe fixed seat
Upper end sets flexible hose, and sensor is housed on flexible hose, and steel ball vertical channel runs through flexible pipe fixed seat, falling sphere valve sheet and steel
Ball whereabouts transition block, the upper end connection flexible hose of steel ball vertical channel, the lower end connection multichannel angle of steel ball vertical channel
L-shaped steel ball passage in conversion block, the turning of L-shaped steel ball passage is the number of circular arc, steel ball vertical channel and L-shaped steel ball passage
Amount is equal with the quantity of flexible hose, and the quantity of L-shaped steel ball passage is equal with the quantity of steel ball rolling channel in linear bearing, blows and converges
Stream ring is communicated with steel ball vertical channel, and flexible pipe fixed seat center sets combination and pushes connecting shaft, and the upper end that combination pushes connecting shaft connects
Combination pushing cylinder is connect, the lower end connection combination that combination pushes connecting shaft pushes functional head, and combination pushes functional head and is arranged on steel ball
Between whereabouts transition block and multichannel angular transition block, falling sphere valve sheet side connection falling sphere valve opening/closing device, falling sphere valve
Switching device connects falling sphere valve cylinder, and falling sphere valve opening/closing device lower end connects the upper end of falling sphere valve fixing seat, falling sphere valve
The lower end of door fixed seat is fixed on swing connecting seat, and falling sphere valve fixing seat is arranged on the side of steel ball drop transition block,
The other end connection of eccentric swing connecting rod swings connecting seat.
Preferably, described flexible hose connection number ball device.
Preferably, described air blowing collector ring connection compressed gas storage tank.
The steel ball assembly method of Full-automatic linear bearing assembly machine steel ball assemble mechanism, comprises the following steps:
1) dress ball lift cylinders control main lifter plate to decline makes steel loading ball transition guide pin bushing and outer steel sleeve fairlead entangle on fixture
On the interior retainer and outer steel sleeve for having installed, multigroup steel ball horizontal channel on multichannel angular transition block and interior retainer
Steel ball track intercommunication;
2) in the good a certain amount of rear addition flexible hose of multigroup steel ball quantity matched, sensor confirms every group of steel ball number,
It is judged as faulty materials if sufficient amount unconfirmed;
3) falling sphere valve cylinder work, the steel ball vertical channel on falling sphere valve sheet is solid with steel ball drop transition block and flexible pipe
Reservation intercommunication, steel ball is fallen into steel ball drop transition block, and the steel ball vertical channel on falling sphere valve sheet is closed;
4) motor rotation starts driving swing connecting seat along pivot, and air blowing collector ring is passed through compressed gas, by steel ball
By the L-shaped steel ball passage in multichannel angular transition block, it is blown into the steel ball track of retainer in linear bearing;
5) combination pushing cylinder is pushed in prominent interior retainer press-in outer steel sleeve, and combination pushes functional head and multichannel angle
Degree conversion block is not turned on, and has falling sphere to be judged as faulty materials if conducting;
6) pushing cylinder return is combined, ball lift cylinders return, linear bearing steel ball installation is filled.
Preferably, described step 2) in multigroup steel ball for having matched by the good a certain amount of addition flexible hose of several ball device numbers
It is interior.
Advantages of the present invention:Simple structure, accurately controls the steel ball number for being fitted into linear bearing, realizes linear bearing
The full-automatic accurate assembling of middle steel ball, efficiently and accurately is saved manually, improves production efficiency, and per tour is counted, can produced for 8 hours
3000~4000.
Brief description of the drawings
Fig. 1 is the structural representation of Full-automatic linear bearing assembly machine steel ball assemble mechanism.
Fig. 2 is the configuration schematic diagram of Full-automatic linear bearing assembly machine steel ball assemble mechanism.
In figure 1 be combination pushing cylinder, 2 be flexible hose, 3 be sensor, 4 be flexible pipe fixed seat, 5 be combination the company of pushing
Spindle, 6 be falling sphere valve sheet, 7 be air blowing collector ring, 8 be falling sphere valve opening/closing device, 9 be falling sphere valve cylinder, 10 be falling sphere
Valve fixing seat, 11 be steel ball drop transition block, 12 be combination push functional head, 13 be multichannel angular transition block, 14 be pendulum
Dynamic connecting seat, 15 be bearing plate, 16 be bearing, 17 be main lifter plate, 18 be steel loading ball transition guide pin bushing, 19 be that outer steel sleeve is oriented to
Set, 20 be dress ball lift cylinders, 21 be adjustable eccentric device, 22 be linear bearing, 23 be motor, 24 be straight optical axis, 25 inclined
Heart swing connecting bar, A are that interior retainer, B are outer steel sleeves.
Specific embodiment
With reference to embodiment and specific embodiment, the present invention is further detailed explanation.
As shown in Figure 1, 2, Full-automatic linear bearing assembly machine steel ball assemble mechanism, its structure includes straight optical axis 24, directly
The top of linear light axle 24 sets dress ball lift cylinders 20, and the middle part of straight optical axis 24 sets main lifter plate 17, and the piston rod of dress ball lift cylinders 20 connects
Main lifter plate 17 is connect, main lifter plate 17 connects straight optical axis 24 by linear bearing 22, and the side of main lifter plate 17 sets motor 23,
The rotating shaft connection adjustable eccentric device 21 of motor 23, one end of the connection eccentric swing of adjustable eccentric device 21 connecting rod 25 is main
Be provided with bearing hole on lifter plate 17, bearing hole built with the flexible pipe fixed seat 4, falling sphere valve sheet 6 for assembling successively from top to bottom, blow
Gas collector ring 7, steel ball drop transition block 11, multichannel angular transition block 13, swing connecting seat 14, bearing plate 15, bearing 16,
Steel loading ball transition guide pin bushing 18 and outer steel sleeve fairlead 19, the upper end of flexible pipe fixed seat 4 set flexible hose 2, equipped with biography on flexible hose 2
Sensor 3, steel ball vertical channel runs through flexible pipe fixed seat 4, falling sphere valve sheet 6 and steel ball drop transition block 11, steel ball vertical channel
Upper end connection flexible hose 2, the L-shaped steel ball passage in the lower end connection multichannel angular transition block 13 of steel ball vertical channel, L
The turning of shape steel ball passage is circular arc, the quantity of steel ball vertical channel and L-shaped steel ball passage and the quantity phase of flexible hose 2
Deng the quantity of L-shaped steel ball passage is equal with the quantity of steel ball rolling channel in linear bearing, air blowing collector ring 7 and steel ball vertical channel
Communicate, the center of flexible pipe fixed seat 4 sets combination and pushes connecting shaft 5, combination pushes the upper end connection combination pushing cylinder 1 of connecting shaft 5, group
The lower end connection combination that conjunction pushes connecting shaft 5 pushes functional head 12, and combination pushes functional head 12 and is arranged on steel ball drop transition block
Between 11 and multichannel angular transition block 13, the side of falling sphere valve sheet 6 connects falling sphere valve opening/closing device 8, falling sphere valve switch
The connection falling sphere of device 8 valve cylinder 9, the lower end of falling sphere valve opening/closing device 8 connects the upper end of falling sphere valve fixing seat 10, falling sphere valve
The lower end of door fixed seat 10 is fixed on swing connecting seat 14, and falling sphere valve fixing seat 10 is arranged on steel ball drop transition block 11
On side, the other end connection of eccentric swing connecting rod 25 swings connecting seat 14.
The described connection number ball device of flexible hose 2.
The described connection compressed gas storage tank of air blowing collector ring 7.
L-shaped steel ball passage in described multichannel angular transition block 13 is realized and turns the multichannel of circumference vertical direction
It is changed to the multichannel in circumferential level direction
According to above structure, the steel ball assembly method of Full-automatic linear bearing assembly machine steel ball assemble mechanism, including it is following
Step:
1) dress ball lift cylinders 20 (can also be realized with screw mandrel) controls main lifter plate 17 to decline makes the He of steel loading ball transition guide pin bushing 18
Outer steel sleeve fairlead 19 entangles the interior retainer A and outer steel sleeve B, multichannel angular transition installed on fixture (external structure)
Steel ball track intercommunication on multigroup steel ball horizontal channel on block 13 and interior retainer A;
2) the multigroup steel ball matched is added in flexible hose 2 by the good a certain amount of steel ball of several ball device numbers, and sensor 3 confirms
Every group of steel ball number, is judged as faulty materials (being rejected in subsequent work stations) if sufficient amount unconfirmed;
3) falling sphere valve cylinder 9 works, the steel ball vertical channel on falling sphere valve sheet 6 and steel ball drop transition block 11 and soft
The intercommunication of pipe fixed seat 4, steel ball is fallen into steel ball drop transition block 11, and the steel ball vertical channel on falling sphere valve sheet 6 is closed;
4) motor 23 (can also be realized with cylinder) rotation starts driving swing connecting seat 14 along pivot, air blowing collector ring
7 are passed through compressed gas, by steel ball by the L-shaped steel ball passage in multichannel angular transition block 13, are blown into retainer A in linear bearing
Steel ball track in;
5) combination pushing cylinder 1 push will in prominent interior retainer A press-in outer steel sleeves B, combination push functional head 12 with it is many
Channel angle conversion block 13 is not turned on, and has falling sphere to be judged as faulty materials (being rejected in subsequent work stations) if conducting;
6) return of pushing cylinder 1, the return of dress ball lift cylinders 20, linear bearing steel ball installation are combined.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.
Claims (5)
1. Full-automatic linear bearing assembly machine steel ball assemble mechanism, its feature includes straight optical axis (24), straight optical axis (24) top
Portion sets dress ball lift cylinders (20), and straight optical axis (24) middle part sets main lifter plate (17), the piston rod connection of dress ball lift cylinders (20)
Main lifter plate (17), main lifter plate (17) connects straight optical axis (24), the side of main lifter plate (17) by linear bearing (22)
If motor (23), the rotating shaft of motor (23) connects adjustable eccentric device (21), the eccentric pendulum of adjustable eccentric device (21) connection
One end of dynamic connecting rod (25), bearing hole is provided with main lifter plate (17), and bearing hole is built with the flexible pipe for assembling successively from top to bottom
Fixed seat (4), falling sphere valve sheet (6), air blowing collector ring (7), steel ball drop transition block (11), multichannel angular transition block
(13) connecting seat (14), bearing plate (15), bearing (16), steel loading ball transition guide pin bushing (18) and outer steel sleeve fairlead, are swung
(19), flexible pipe fixed seat (4) upper end sets flexible hose (2), and sensor (3) is housed on flexible hose (2), and steel ball vertical channel is passed through
Flexible pipe fixed seat (4), falling sphere valve sheet (6) and steel ball drop transition block (11) are worn, the upper end connection of steel ball vertical channel is flexible
Flexible pipe (2), the lower end of steel ball vertical channel connects the L-shaped steel ball passage in multichannel angular transition block (13), L-shaped steel ball passage
Turning be circular arc, the quantity of steel ball vertical channel and L-shaped steel ball passage is equal with the quantity of flexible hose (2), L-shaped steel ball
The quantity of passage is equal with the quantity of steel ball rolling channel in linear bearing, and air blowing collector ring (7) is communicated with steel ball vertical channel, flexible pipe
Fixed seat (4) center sets combination and pushes connecting shaft (5), and combination pushes upper end connection combination pushing cylinder (1) of connecting shaft (5), group
The lower end connection combination that conjunction pushes connecting shaft (5) pushes functional head (12), and combination pushes functional head (12) and is arranged on steel ball drop
Between transition block (11) and multichannel angular transition block (13), falling sphere valve sheet (6) side connection falling sphere valve opening/closing device
(8), falling sphere valve opening/closing device (8) connects falling sphere valve cylinder (9), falling sphere valve opening/closing device (8) lower end connection falling sphere valve
The upper end of door fixed seat (10), the lower end of falling sphere valve fixing seat (10) is fixed in swing connecting seat (14), and falling sphere valve is consolidated
Reservation (10) is arranged on the side of steel ball drop transition block (11), and the other end connection of eccentric swing connecting rod (25) swings connection
Seat (14).
2. Full-automatic linear bearing assembly machine steel ball assemble mechanism as claimed in claim 1, it is characterized in that described is flexible soft
Pipe (2) connection number ball device.
3. Full-automatic linear bearing assembly machine steel ball assemble mechanism as claimed in claim 1, it is characterized in that described air blowing converges
Stream ring (7) connection compressed gas storage tank.
4. such as the steel ball assembly method of claim 1 Full-automatic linear bearing assembly machine steel ball assemble mechanism, it is characterized in that the party
Method is comprised the following steps:
1) dress ball lift cylinders (20) controls main lifter plate (17) to decline makes steel loading ball transition guide pin bushing (18) and outer steel sleeve fairlead
(19) the interior retainer (A) and outer steel sleeve (B), the multigroup steel in multichannel angular transition block (13) installed on fixture are entangled
Steel ball track intercommunication on ball horizontal channel and interior retainer (A);
2) in good a certain amount of rear addition flexible hose (2) of multigroup steel ball quantity matched, sensor (3) confirms every group of steel ball quantity
Amount, faulty materials are judged as if sufficient amount unconfirmed;
3) falling sphere valve cylinder (9) work, steel ball vertical channel on falling sphere valve sheet (6) and steel ball drop transition block (11) and
Flexible pipe fixed seat (4) intercommunication, steel ball is fallen into steel ball drop transition block (11), the steel ball vertical channel on falling sphere valve sheet (6)
Close;
4) motor (23) rotation starts driving swing connecting seat (14) along pivot, and air blowing collector ring (7) is passed through compressed gas,
By steel ball by the L-shaped steel ball passage in multichannel angular transition block (13), the steel ball track of retainer in linear bearing (A) is blown into
It is interior;
5) combination pushing cylinder (1) pushes and prominent interior retainer (A) is pressed into outer steel sleeve (B), and combination pushes functional head (12)
Do not turned on multichannel angular transition block (13), there is falling sphere to be judged as faulty materials if conducting;
6) pushing cylinder (1) return is combined, ball lift cylinders (20) return, linear bearing steel ball installation is filled.
5. the steel ball assembly method of Full-automatic linear bearing assembly machine steel ball assemble mechanism as claimed in claim 4, its feature
Described step 2) in multigroup steel ball for match a certain amount of add flexible hose (2) interior by several ball device numbers are good.
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CN201710121202.5A CN106704392B (en) | 2017-03-02 | 2017-03-02 | Steel ball assembly mechanism of full-automatic linear bearing assembly machine |
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CN201710121202.5A CN106704392B (en) | 2017-03-02 | 2017-03-02 | Steel ball assembly mechanism of full-automatic linear bearing assembly machine |
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CN106704392B CN106704392B (en) | 2024-06-25 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107356220A (en) * | 2017-06-23 | 2017-11-17 | 萧山工业研究院 | The characteristic quantity measurement of automobile hub bearing outer ring axial direction and steel ball matching method |
CN107618004A (en) * | 2017-09-15 | 2018-01-23 | 青岛圣坤机械有限公司 | Quantitative steel ball assembler for the assembling of dump truck gearbox |
CN110285150A (en) * | 2019-06-28 | 2019-09-27 | 无锡双益精密机械有限公司 | A kind of automatic ball-loading device |
CN110744277A (en) * | 2019-12-02 | 2020-02-04 | 上海克来机电自动化工程股份有限公司 | Assembling equipment |
CN112112903A (en) * | 2020-10-22 | 2020-12-22 | 苏州美特福自动化科技有限公司 | Bearing retainer assembling equipment |
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CN202147115U (en) * | 2011-06-27 | 2012-02-22 | 南通山口精工机电有限公司 | Automatic ball shifting machine for miniature bearings |
CN203035780U (en) * | 2012-12-05 | 2013-07-03 | 宁波江宸自动化装备有限公司 | Roller assembly mechanism for bearing assembly machine |
CN204508101U (en) * | 2015-03-17 | 2015-07-29 | 上虞市万里汽车轴承有限公司 | A kind of ball-loading device for hub bearing retainer spin automatic mounting machine |
CN206571845U (en) * | 2017-03-02 | 2017-10-20 | 汪永合 | Full-automatic linear bearing assembly machine steel ball assemble mechanism |
-
2017
- 2017-03-02 CN CN201710121202.5A patent/CN106704392B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200971927Y (en) * | 2006-11-23 | 2007-11-07 | 无锡市汇光精密机械有限公司 | Distribution device for bearing cage assembling equipment |
CN202147115U (en) * | 2011-06-27 | 2012-02-22 | 南通山口精工机电有限公司 | Automatic ball shifting machine for miniature bearings |
CN203035780U (en) * | 2012-12-05 | 2013-07-03 | 宁波江宸自动化装备有限公司 | Roller assembly mechanism for bearing assembly machine |
CN204508101U (en) * | 2015-03-17 | 2015-07-29 | 上虞市万里汽车轴承有限公司 | A kind of ball-loading device for hub bearing retainer spin automatic mounting machine |
CN206571845U (en) * | 2017-03-02 | 2017-10-20 | 汪永合 | Full-automatic linear bearing assembly machine steel ball assemble mechanism |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107356220A (en) * | 2017-06-23 | 2017-11-17 | 萧山工业研究院 | The characteristic quantity measurement of automobile hub bearing outer ring axial direction and steel ball matching method |
CN107618004A (en) * | 2017-09-15 | 2018-01-23 | 青岛圣坤机械有限公司 | Quantitative steel ball assembler for the assembling of dump truck gearbox |
CN110285150A (en) * | 2019-06-28 | 2019-09-27 | 无锡双益精密机械有限公司 | A kind of automatic ball-loading device |
CN110285150B (en) * | 2019-06-28 | 2024-01-26 | 无锡双益精密机械有限公司 | Automatic ball loading device |
CN110744277A (en) * | 2019-12-02 | 2020-02-04 | 上海克来机电自动化工程股份有限公司 | Assembling equipment |
CN112112903A (en) * | 2020-10-22 | 2020-12-22 | 苏州美特福自动化科技有限公司 | Bearing retainer assembling equipment |
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