CN106699115A - Abrasion-resisting decorative ceramic for automotive interior decoration - Google Patents
Abrasion-resisting decorative ceramic for automotive interior decoration Download PDFInfo
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- CN106699115A CN106699115A CN201611150754.0A CN201611150754A CN106699115A CN 106699115 A CN106699115 A CN 106699115A CN 201611150754 A CN201611150754 A CN 201611150754A CN 106699115 A CN106699115 A CN 106699115A
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- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
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- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Abstract
The invention discloses an abrasion-resisting decorative ceramic for automotive interior decoration. The abrasion-resisting decorative ceramic for automotive interior decoration is prepared from 15-18% of flint clay, 5-7% of sericite, 1-3% of calcium oxide, 5-8% of perlite micro-powder, 3-5% of black silicon carbide, 0.5-0.8% of manganese dioxide, 12-14% of quartz, 5-12% of kaolin, 1.5-1.9% of aluminum powder, 2.5-2.8% of graphite powder, 2-4% of limestone and the balance clay.
Description
Technical field
The present invention relates to ceramics, specifically a kind of wear-resisting decorative porcelain of automotive trim.
Background technology
Must not during with developing rapidly for automobile industry, automobile is increasingly popularized, and automobile turns into people's daily life
The vehicles that can lack, present automotive trim does more luxurious and more luxurious, more luxurious, and in-car improves automotive trim using a large amount of ceramics
Texture and class, but decorative porcelain surface abrasion resistance is poor in existing technology, and easily abrasion and damage, cause maintenance cost
Height, batch production efficiency is low, high cost.
The content of the invention
The technical problems to be solved by the invention are, for the shortcoming of above prior art, propose that a kind of automotive trim is used
Wear-resisting decorative porcelain, can not only carry the rub resistance ability of decorative porcelain, corrosion resistance and heat-resisting ability, and carry decoration pottery
The oxidation resistance of porcelain, increases its intensity, and assembly performance is good, and combination property is strong, long service life, reduces cost.
In order to solve the above-mentioned technical problem, the technical scheme is that being accomplished by the following way:In a kind of automobile
Decorations use wear-resisting decorative porcelain, and the component in the decorative porcelain is by mass percentage:Flint clay:15-18%, sericite:5-
7%, calcium oxide:1-3%, perlite powder:5-8%, black silicon carbide:3-5%, manganese dioxide:0.5-0.8%, quartz:12-14% is high
Ridge soil:5-12%, aluminium powder:1.5-1.9%, graphite powder:2.5-2.8%, lime stone:2-4%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.25-0.27%, aluminium:0.26-0.28%, silicon:0.25-0.28%, vanadium:2.27-2.29%, nickel:1.23-1.25%, chromium:
0.12-0.14%, cobalt:0.22-0.25%, lanthanum:7.5-7.8%, thulium:4.2-4.5%, lutetium:11.4-11.6%, neodymium:12.4-12.8%,
Promethium:7.3-7.5%, balance of iron.
The preparation method of wear-resisting decorative porcelain is carried out according to the following steps:
Step(1):Carbon, aluminium, silicon, vanadium, nickel, chromium, cobalt, lanthanum, thulium, lutetium, neodymium, promethium, ferro element are put into smelting furnace, then by stove
Temperature rise is incubated 1-3 hour to after 670-680 DEG C, and temperature then risen into 1320-1330 DEG C, insulation 3-5 hours, then air cooling
To 450-460 DEG C, then using water-cooled, with the speed water-cooled of 15-20 DEG C/s to 150-180 DEG C, 500-530 is then again heated to
DEG C, 30-40min is incubated, then in oil cooling, room temperature is cooled to the speed of 20-25 DEG C/s, it is then placed in being crushed in ball mill,
Cross 100 mesh and obtain metal dust A;
Step(2):By flint clay, sericite, calcium oxide, perlite powder, black silicon carbide, manganese dioxide, quartz, kaolin,
Aluminium powder, graphite powder, lime stone, clay are put into smelting furnace, are heated to 600-800 DEG C, are incubated 5-8 hours, then will be reheated
To 900-950 DEG C, 30-40min is incubated, is then air cooled to room temperature, be then placed in being crushed in ball mill, crossed 200 mesh and obtain powder
Grain B;
Step(3):By in metal dust A and powder particle B addition reacting furnaces, the ratio of metal dust A and powder particle B presses 1:
3 proportionings, then again by temperature by heat to 1200-1300 DEG C, calcine 5-7 hours, then using air-cooled, with the speed of 10-13 DEG C/s
Degree is cooled to 150-180 DEG C, is then air cooled to room temperature, then crushes, and crosses 200 mesh and obtains metal dust C;
Step(4):By step(3)The metal dust C that obtains and water in 1.2-1.8 ratio ball milling 20-24 hours, Ran Houzao
Type, in the atmosphere of helium, is calcined 5-8 hours at a temperature of 780-790 DEG C, then temperature is improved to 1260-1280 DEG C, is protected
It is warm 2-3 hours, finally it is air cooled to room temperature.
The technical scheme that further limits of the invention is:
The wear-resisting decorative porcelain of foregoing automotive trim, the component in decorative porcelain is by mass percentage:Flint clay:15%, thin,tough silk
Mica:Flint clay:15%, sericite:5%, calcium oxide:1%, perlite powder:5%, black silicon carbide:3%, manganese dioxide:0.5%,
Quartz:12%, kaolin:5%, aluminium powder:1.5%, graphite powder:2.5%, lime stone:2%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.25%, aluminium:0.26%, silicon:0.25%, vanadium:2.27%, nickel:1.23%, chromium:0.12%, cobalt:0.22%, lanthanum:7.5%, thulium:
4.2%, lutetium:11.4%, neodymium:12.4%, promethium:7.3%, balance of iron.
The wear-resisting decorative porcelain of foregoing automotive trim, the component in decorative porcelain is by mass percentage:Flint clay:
18%, sericite:7%, calcium oxide:3%, perlite powder:8%, black silicon carbide:5%, manganese dioxide:0.8%, quartz:14%, kaolinite
Soil:12%, aluminium powder:1.9%, graphite powder:2.8%, lime stone:4%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.27%, aluminium:0.28%, silicon:0.28%, vanadium:2.29%, nickel:1.25%, chromium:0.14%, cobalt:0.25%, lanthanum:7.8%, thulium:
4.5%, lutetium:11.6%, neodymium:12.8%, promethium:7.5%, balance of iron.
The wear-resisting decorative porcelain of foregoing automotive trim, the component in decorative porcelain is by mass percentage:Flint clay:
16%, sericite:6%, calcium oxide:2%, perlite powder:6%, black silicon carbide:4%, manganese dioxide:0.6%, quartz:14%, kaolinite
Soil:8%, aluminium powder:1.7%, graphite powder:2.6%, lime stone:3%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.26%, aluminium:0.27%, silicon:0.27%, vanadium:2.28%, nickel:1.24%, chromium:0.13%, cobalt:0.23%, lanthanum:7.6%, thulium:
4.3%, lutetium:11.5%, neodymium:12.5%, promethium:7.4%, balance of iron.
The beneficial effects of the invention are as follows:Perlite powder, black silicon carbide, kaolinite are added in the present invention in decorative porcelain
The components such as soil, aluminium powder, graphite powder, wherein perlite powder can improve the anti-wear performance of ceramics, and black silicon carbide can improve pottery
The anti-pollution characteristic of porcelain, it is to avoid often clean and cause ceramic surface to wear and tear and generation cut, aluminium powder can improve the light of ceramic surface
Damp degree, improves the adhesive property of ceramics, and graphite powder can increase the anti-wear performance of ceramics, increase service life, reduce the degree of wear,
And it is ceramic internal to also added antifriction metal (AFM) coating, by adding the elements such as silicon, vanadium, nickel, chromium, cobalt, can not only make ceramics with
Metal coating is perfectly combined, and can improve the intensity and toughness of ceramics, and the technique for proposing can be cost-effective, improves production
Efficiency.
Specific embodiment
The present invention is described in further detail below:
Embodiment 1
The wear-resisting decorative porcelain of a kind of automotive trim that the present embodiment is provided, the component in the decorative porcelain is by mass percentage
For:Flint clay:Flint clay:15%, sericite:Flint clay:15%, sericite:5%, calcium oxide:1%, perlite powder:5%, black carbon
SiClx:3%, manganese dioxide:0.5%, quartz:12%, kaolin:5%, aluminium powder:1.5%, graphite powder:2.5%, lime stone:2%, surplus
It is clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.25%, aluminium:0.26%, silicon:0.25%, vanadium:2.27%, nickel:1.23%, chromium:0.12%, cobalt:0.22%, lanthanum:7.5%, thulium:
4.2%, lutetium:11.4%, neodymium:12.4%, promethium:7.3%, balance of iron;
The preparation method of wear-resisting decorative porcelain is carried out according to the following steps:
Step(1):Carbon, aluminium, silicon, vanadium, nickel, chromium, cobalt, lanthanum, thulium, lutetium, neodymium, promethium, ferro element are put into smelting furnace, then by stove
Temperature rise is incubated 1 hour to after 670 DEG C, and temperature then is risen into 1320 DEG C, is incubated 3 hours, is then air cooled to 450 DEG C, then adopts
With water-cooled, with the speed water-cooled of 15 DEG C/s to 150 DEG C, 500 DEG C are then again heated to, 30min are incubated, then in oil cooling, with 20
DEG C/speed of s is cooled to room temperature, is then placed in being crushed in ball mill, cross 100 mesh and obtain metal dust A;
Step(2):By flint clay, sericite, calcium oxide, perlite powder, black silicon carbide, manganese dioxide, quartz, kaolin,
Aluminium powder, graphite powder, lime stone, clay are put into smelting furnace, are heated to 600 DEG C, are incubated 5 hours, then will be again heated to 900
DEG C, 30min is incubated, room temperature is then air cooled to, it is then placed in being crushed in ball mill, cross 200 mesh and obtain powder particle B;
Step(3):By in metal dust A and powder particle B addition reacting furnaces, the ratio of metal dust A and powder particle B presses 1:
3 proportionings, then again by temperature by heat to 1200 DEG C, calcine 5 hours, then using air-cooled, 150 are cooled to the speed of 10 DEG C/s
DEG C, room temperature is then air cooled to, then crush, cross 200 mesh and obtain metal dust C;
Step(4):By step(3)The metal dust C that obtains and water in 1.2 ratio ball milling 20 hours, then moulding, in helium
Atmosphere in, calcined 5 hours at a temperature of 780 DEG C, then temperature is improved to 1260 DEG C, be incubated 2 hours, be finally air cooled to room
Temperature.
Embodiment 2
The wear-resisting decorative porcelain of a kind of automotive trim that the present embodiment is provided, the component in the decorative porcelain is by mass percentage
For:Flint clay:18%, sericite:7%, calcium oxide:3%, perlite powder:8%, black silicon carbide:5%, manganese dioxide:0.8%, stone
English:14%, kaolin:12%, aluminium powder:1.9%, graphite powder:2.8%, lime stone:4%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.27%, aluminium:0.28%, silicon:0.28%, vanadium:2.29%, nickel:1.25%, chromium:0.14%, cobalt:0.25%, lanthanum:7.8%, thulium:
4.5%, lutetium:11.6%, neodymium:12.8%, promethium:7.5%, balance of iron;
The preparation method of wear-resisting decorative porcelain is carried out according to the following steps:
Step(1):Carbon, aluminium, silicon, vanadium, nickel, chromium, cobalt, lanthanum, thulium, lutetium, neodymium, promethium, ferro element are put into smelting furnace, then by stove
Temperature rise is incubated 3 hours to after 680 DEG C, and temperature then is risen into 1330 DEG C, is incubated 5 hours, is then air cooled to 460 DEG C, then adopts
With water-cooled, with the speed water-cooled of 20 DEG C/s to 180 DEG C, 530 DEG C are then again heated to, 40min are incubated, then in oil cooling, with 25
DEG C/speed of s is cooled to room temperature, is then placed in being crushed in ball mill, cross 100 mesh and obtain metal dust A;
Step(2):By flint clay, sericite, calcium oxide, perlite powder, black silicon carbide, manganese dioxide, quartz, kaolin,
Aluminium powder, graphite powder, lime stone, clay are put into smelting furnace, are heated to 800 DEG C, are incubated 8 hours, then will be again heated to 950
DEG C, 40min is incubated, room temperature is then air cooled to, it is then placed in being crushed in ball mill, cross 200 mesh and obtain powder particle B;
Step(3):By in metal dust A and powder particle B addition reacting furnaces, the ratio of metal dust A and powder particle B presses 1:
3 proportionings, then again by temperature by heat to 1300 DEG C, calcine 7 hours, then using air-cooled, 180 are cooled to the speed of 13 DEG C/s
DEG C, room temperature is then air cooled to, then crush, cross 200 mesh and obtain metal dust C;
Step(4):By step(3)The metal dust C that obtains and water in 1.8 ratio ball milling 24 hours, then moulding, in helium
Atmosphere in, calcined 8 hours at a temperature of 790 DEG C, then temperature is improved to 1280 DEG C, be incubated 3 hours, be finally air cooled to room
Temperature.
Embodiment 3
The wear-resisting decorative porcelain of a kind of automotive trim that the present embodiment is provided, the component in the decorative porcelain is by mass percentage
For:Flint clay:16%, sericite:6%, calcium oxide:2%, perlite powder:6%, black silicon carbide:4%, manganese dioxide:0.6%, stone
English:14%, kaolin:8%, aluminium powder:1.7%, graphite powder:2.6%, lime stone:3%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.26%, aluminium:0.27%, silicon:0.27%, vanadium:2.28%, nickel:1.24%, chromium:0.13%, cobalt:0.23%, lanthanum:7.6%, thulium:
4.3%, lutetium:11.5%, neodymium:12.5%, promethium:7.4%, balance of iron;
The preparation method of wear-resisting decorative porcelain is carried out according to the following steps:
Step(1):Carbon, aluminium, silicon, vanadium, nickel, chromium, cobalt, lanthanum, thulium, lutetium, neodymium, promethium, ferro element are put into smelting furnace, then by stove
Temperature rise is incubated 2 hours to after 675 DEG C, and temperature then is risen into 1325 DEG C, is incubated 4 hours, is then air cooled to 455 DEG C, then adopts
With water-cooled, with the speed water-cooled of 18 DEG C/s to 170 DEG C, 520 DEG C are then again heated to, 35min are incubated, then in oil cooling, with 22
DEG C/speed of s is cooled to room temperature, is then placed in being crushed in ball mill, cross 100 mesh and obtain metal dust A;
Step(2):By flint clay, sericite, calcium oxide, perlite powder, black silicon carbide, manganese dioxide, quartz, kaolin,
Aluminium powder, graphite powder, lime stone, clay are put into smelting furnace, are heated to 650 DEG C, are incubated 7 hours, then will be again heated to 920
DEG C, 35min is incubated, room temperature is then air cooled to, it is then placed in being crushed in ball mill, cross 200 mesh and obtain powder particle B;
Step(3):By in metal dust A and powder particle B addition reacting furnaces, the ratio of metal dust A and powder particle B presses 1:
3 proportionings, then again by temperature by heat to 1250 DEG C, calcine 6 hours, then using air-cooled, 160 are cooled to the speed of 12 DEG C/s
DEG C, room temperature is then air cooled to, then crush, cross 200 mesh and obtain metal dust C;
Step(4):By step(3)The metal dust C that obtains and water in 1.5 ratio ball milling 22 hours, then moulding, in helium
Atmosphere in, calcined 7 hours at a temperature of 785 DEG C, then temperature is improved to 1270 DEG C, be incubated 2.3 hours, be finally air cooled to
Room temperature.
Above example is only explanation technological thought of the invention, it is impossible to limit protection scope of the present invention with this, every
According to technological thought proposed by the present invention, any change done on the basis of technical scheme each falls within the scope of the present invention
Within.
Claims (5)
1. the wear-resisting decorative porcelain of a kind of automotive trim, it is characterised in that:Component in the decorative porcelain is by mass percentage
For:Flint clay:15-18%, sericite:5-7%, calcium oxide:1-3%, perlite powder:5-8%, black silicon carbide:3-5%, titanium dioxide
Manganese:0.5-0.8%, quartz:12-14%, kaolin:5-12%, aluminium powder:1.5-1.9%, graphite powder:2.5-2.8%, lime stone:2-
4%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.25-0.27%, aluminium:0.26-0.28%, silicon:0.25-0.28%, vanadium:2.27-2.29%, nickel:1.23-1.25%, chromium:
0.12-0.14%, cobalt:0.22-0.25%, lanthanum:7.5-7.8%, thulium:4.2-4.5%, lutetium:11.4-11.6%, neodymium:12.4-12.8%,
Promethium:7.3-7.5%, balance of iron.
2. the wear-resisting decorative porcelain of automotive trim according to claim 1, it is characterised in that:Group in the decorative porcelain
Divide and be by mass percentage:Flint clay:15%, sericite:5%, calcium oxide:1%, perlite powder:5%, black silicon carbide:3%, two
Manganese oxide:0.5%, quartz:12%, kaolin:5%, aluminium powder:1.5%, graphite powder:2.5%, lime stone:2%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.25%, aluminium:0.26%, silicon:0.25%, vanadium:2.27%, nickel:1.23%, chromium:0.12%, cobalt:0.22%, lanthanum:7.5%, thulium:
4.2%, lutetium:11.4%, neodymium:12.4%, promethium:7.3%, balance of iron.
3. the wear-resisting decorative porcelain of automotive trim according to claim 1, it is characterised in that:Group in the decorative porcelain
Divide and be by mass percentage:Flint clay:18%, sericite:7%, calcium oxide:3%, perlite powder:8%, black silicon carbide:5%, two
Manganese oxide:0.8%, quartz:14%, kaolin:12%, aluminium powder:1.9%, graphite powder:2.8%, lime stone:4%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.27%, aluminium:0.28%, silicon:0.28%, vanadium:2.29%, nickel:1.25%, chromium:0.14%, cobalt:0.25%, lanthanum:7.8%, thulium:
4.5%, lutetium:11.6%, neodymium:12.8%, promethium:7.5%, balance of iron.
4. the wear-resisting decorative porcelain of automotive trim according to claim 1, it is characterised in that:Group in the decorative porcelain
Divide and be by mass percentage:Flint clay:16%, sericite:6%, calcium oxide:2%, perlite powder:6%, black silicon carbide:4%, two
Manganese oxide:0.6%, quartz:14%, kaolin:8%, aluminium powder:1.7%, graphite powder:2.6%, lime stone:3%, balance of clay;
Antifriction metal (AFM) coating is additionally provided with inside the wear-resisting decorative porcelain, the component of the antifriction metal (AFM) coating is by mass percentage
For:Carbon:0.26%, aluminium:0.27%, silicon:0.27%, vanadium:2.28%, nickel:1.24%, chromium:0.13%, cobalt:0.23%, lanthanum:7.6%, thulium:
4.3%, lutetium:11.5%, neodymium:12.5%, promethium:7.4%, balance of iron.
5. the wear-resisting decorative porcelain of automotive trim according to claim 1-4 any one, it is characterised in that:It is described wear-resisting
The preparation method of decorative porcelain is carried out according to the following steps:
Step(1):Carbon, aluminium, silicon, vanadium, nickel, chromium, cobalt, lanthanum, thulium, lutetium, neodymium, promethium, ferro element are put into smelting furnace, then by stove
Temperature rise is incubated 1-3 hour to after 670-680 DEG C, and temperature then risen into 1320-1330 DEG C, insulation 3-5 hours, then air cooling
To 450-460 DEG C, then using water-cooled, with the speed water-cooled of 15-20 DEG C/s to 150-180 DEG C, 500-530 is then again heated to
DEG C, 30-40min is incubated, then in oil cooling, room temperature is cooled to the speed of 20-25 DEG C/s, it is then placed in being crushed in ball mill,
Cross 100 mesh and obtain metal dust A;
Step(2):By flint clay, sericite, calcium oxide, perlite powder, black silicon carbide, manganese dioxide, quartz, kaolin,
Aluminium powder, graphite powder, lime stone, clay are put into smelting furnace, are heated to 600-800 DEG C, are incubated 5-8 hours, then will be reheated
To 900-950 DEG C, 30-40min is incubated, is then air cooled to room temperature, be then placed in being crushed in ball mill, crossed 200 mesh and obtain powder
Grain B;
Step(3):By in metal dust A and powder particle B addition reacting furnaces, the ratio of metal dust A and powder particle B presses 1:
3 proportionings, then again by temperature by heat to 1200-1300 DEG C, calcine 5-7 hours, then using air-cooled, with the speed of 10-13 DEG C/s
Degree is cooled to 150-180 DEG C, is then air cooled to room temperature, then crushes, and crosses 200 mesh and obtains metal dust C;
Step(4):By step(3)The metal dust C that obtains and water in 1.2-1.8 ratio ball milling 20-24 hours, Ran Houzao
Type, in the atmosphere of helium, is calcined 5-8 hours at a temperature of 780-790 DEG C, then temperature is improved to 1260-1280 DEG C, is protected
It is warm 2-3 hours, finally it is air cooled to room temperature.
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CN104876538A (en) * | 2015-04-27 | 2015-09-02 | 苏州统明机械有限公司 | Ceramic having rare earth elements and preparation method thereof |
CN104891956A (en) * | 2015-04-27 | 2015-09-09 | 苏州统明机械有限公司 | Tourmaline-containing high temperature resistant special ceramic and preparation method thereof |
CN104894560A (en) * | 2015-04-27 | 2015-09-09 | 苏州统明机械有限公司 | Metal surface strong oxidation resistant coating and preparation method thereof |
CN106116613A (en) * | 2016-07-03 | 2016-11-16 | 青岛燕园海洋生物科技有限公司 | A kind of carbon silica refractory |
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CN104876538A (en) * | 2015-04-27 | 2015-09-02 | 苏州统明机械有限公司 | Ceramic having rare earth elements and preparation method thereof |
CN104891956A (en) * | 2015-04-27 | 2015-09-09 | 苏州统明机械有限公司 | Tourmaline-containing high temperature resistant special ceramic and preparation method thereof |
CN104894560A (en) * | 2015-04-27 | 2015-09-09 | 苏州统明机械有限公司 | Metal surface strong oxidation resistant coating and preparation method thereof |
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Application publication date: 20170524 |