A kind of convenient connecting hose of pipeline fan and its injection technique
Technical field
The present invention relates to a kind of pipe joint technical field, the particularly convenient connecting hose of pipeline fan and its injection technique.
Background technology
In China, indoor air cleaner has gradually formed an industry, and has huge potential market.In recent years, exist
In the building such as China's house and office block, constantly there is building syndrome, building associated diseases and chemical substance mistake
Quick disease.The presence of biological pollutant and chemical pollutant in room air is the main cause for triggering these diseases.Interior Space
The serious consequence that gas pollution problem triggers, causes people and greatly pays close attention to, and actively seek a solution for a problem.Air is net
The purpose of change is to improve IAQ, therefore, air purifying process there has also been considerable in China in recent years
Development.The current most common pollutant of indoor and outdoor air mainly has pellet, gaseous contaminant and harmful microorganism.
PM10, PM2 .5, inorganic pollution are (carbon dioxide, sulfide, hydrocarbon, oxynitrides, halogen and halide, smelly
Oxygen etc.), organic pollution (mainly including formaldehyde, benzene and VOCs etc.), except particulates emission, disinfection, eliminating the unusual smell etc. can be tight
The healthy pollutant of people is damaged again.
A set of independent air processing system that VMC is made up of supply air system and exhaust system, it is divided into duct type
VMC and without two kinds of pipeline VMC.Duct type VMC is made up of new blower fan and pipe fitting, by new blower fan
Clean room outer space conductance enters interior, is discharged room air by pipeline.
The pipe joint of existing manufacture is all hard, installs inconvenient, and a joint can only a kind of supporting pipeline shape
Shape, and hard joint cannot install for the pipeline connection that has reducing, in addition, being led when circulation passage pipeline is installed to connection
During body portion, containment member is pressed by circulation deferent, so that containment member deforms and displacement.But, at this
In the case of kind, due to the space that the contact portion not contacted with circulation deferent can be moved, so contact site can be hindered to distribute
Change shape, as a result, can produce resistance when the deferent that circulates is inserted.
The content of the invention
The present invention is directed to above-mentioned deficiency, proposes a kind of simple structure, easy to use be the convenient connecting hose of pipeline fan and
Its injection technique.
Solving the technical scheme of above-mentioned technical problem use is:
A kind of convenient connecting hose of pipeline fan, it is characterised in that:Including pipeline connecting hose, the pipe joint includes carrying interface
First paragraph joint and second segment joint, be provided with for coordinating with external clamping piece in first paragraph joint and second segment joint
Interior concave ring groove, two interior concave ring grooves are separately positioned on two interface adjacent side sides, and first paragraph joint has between second segment joint
There is the caliber size of changeover portion, first paragraph joint and second segment joint, the tilting mode in changeover portion two ends is connected with first
Section joint and second segment connects and junction seamlessly transits.
A kind of injection technique of the convenient connecting hose of pipeline fan, it is characterised in that:Comprise the following steps:
(1), preparation:Injection mold is installed, and circulation cooling machine water is connected to injection mold;
(2)Pretreatment of raw material:Using baking oven plastics are carried out with the drying of 1-3 hours, plastics use PVC material, and plastics are added
Heat is to 50-90 degrees Celsius;
(3)Injection cylinder heating:Injection cylinder is divided into has three sections for placing injection raw material, will injection cylinder first paragraph be heated to 130 to
185 degrees Celsius, second segment is heated to 140 to 170 degrees Celsius, and the 3rd section is heated to 160 to 175 degrees Celsius;
(4)Hot melt:By step(2)In plastics be added to step(3)In injection tube first paragraph in, advance plastics after 2 minutes,
The plastics that first paragraph is heated are advanced in injection cylinder second segment, then the plastics that second segment is heated are advanced to the 3rd section of cylinder of injection
In;
(5)Injection:By step(4)In hot melting plastic pass through step(3)In injection mouth be molded into front and rear mould in step 1
In, injection pressure is 75 to 80bar, and injection time is 7 to 9s;
(6)Pressurize:Dwell pressure is 45 to 60bar, and the dwell time is 10S;
(7)Cooling shaping:Cool time is 70 to 90s;
(8)Die sinking:Mold after cooling.
Soft pipe joint can be obtained by above-mentioned Shooting Technique, can be increased to the erosion-resisting characteristics of pipe joint and strong
Degree, improves the convenience of service life and pipeline connection.
In order to improve the reliability and feasibility of the soft pipeline of manufacture, accomplish to optimize, the PVC material is by following hundred
Divide and be made than raw material:Corvic PVC powder 30-80%, plasticizer 15-65%, epoxidised soybean oil 2-6%, stabilizer 1-
3%th, calcium carbonate 5-15%, Tissuemat E 1-2%.In order to improve the stability of material, stabilizer uses hot calcium zinc stabilizer.
It is below the optimal data for setting in injection moulding process, improves injection reliability, specially:In step(2)Middle baking oven
The dry time is 2 hours, and plastic heating temperature is to 70 degrees Celsius.In step(3)It is middle that injection cylinder first paragraph is heated to 130 and takes the photograph
Family name's degree, second segment is heated to 150 degrees Celsius, and the 3rd section is heated to 175 degrees Celsius;In step(5)Middle injection pressure is 75bar,
Injection time is 7s;Step(6)Middle dwell pressure is 45bar.
Step(2)In be connected with baking oven energy saving heater, baking oven energy saving heater includes casing, and the casing adds water tank
And dividing plate, water tank is arranged on the bottom end of casing, and dividing plate one end is fixed on casing top, and cabinets cavity separates into two by dividing plate
It is individual or so to communicate cavity, opened positioned at the casing upper end in left chamber road and be connected with for entering baking oven air draught collection wind to baking oven offer hot blast
Pipe and the baking oven discharge collection wind joint for connecting hot blast outlet, the casing upper end positioned at right chamber road is offered for connecting
The air inlet of natural wind and the exhaust outlet of hot blast is flowed into from discharge collection wind joint for discharging, exhaust outlet is externally connected with outer air draft
Machine, baking oven discharge collection wind joint, exhaust outlet are connected with more than one radiating tube, radiating tube set-up mode for shuttle left chamber road,
In through water tank, shuttle is connected again in right chamber road with exhaust outlet, and air inlet forms air inlet duct, baking oven row to baking oven air draught duct set is entered
Go out to collect wind joint to exhaust outlet exhausting duct and form exhaust passage.
The reasonable utilization of the energy can be greatly reduced processing cost and prevent air by the baking oven energy saving heater
Pollution.
Radiating tube is provided with back-up ring and high temperature resistant valve rubber with baking oven discharge collection wind joint and/or exhaust outlet junction,
The high temperature resistant valve rubber is arranged at back-up ring and radiating mouth of pipe cooperation, water tank lower section be connected to inlet and outlet pipe lines outside casing with
And the draining valve on inlet and outlet pipe lines.Thermal detector is installed in baking oven discharge collection wind joint.It is provided with air inlet
Steel mesh.
The beneficial effects of the invention are as follows:Program simple structure, and due to being that PVC is molded soft joint, and
There is setting slope, the resistance connected during pipe diameter difference can be reduced, pipeline can be effectively reduced according to pipeline changing shape
Resistance is easy for installation caused by reducing, can bend, and adapts to the pipeline of bending;Pipeline reducing diameter connector can be reduced to pipeline
Resistance.
Brief description of the drawings
Fig. 1 is Shooting Technique FB(flow block) of the present invention;
Fig. 2 is the structural representation of pipeline connecting hose.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment:
With reference to shown in Fig. 2, the present embodiment provides a kind of convenient connecting hose of pipeline fan, including pipeline connecting hose, the pipe joint
Including carry interface first paragraph joint 1 and second segment joint 2, first paragraph joint and second segment joint be provided with for
The interior concave ring groove 4 that external clamping piece coordinates, 5, two interior concave ring grooves are separately positioned on two interface adjacent side sides, first paragraph joint
To the caliber size between second segment joint with changeover portion 3, first paragraph joint and second segment joint, the changeover portion two ends
Tilting mode is connected with first paragraph joint and second segment connects and junction seamlessly transits.
Program simple structure, and due to being that PVC is molded soft joint, and have setting slope i.e. changeover portion,
The resistance connected during pipe diameter difference can be reduced, pipeline reducing diameter can be effectively reduced and be led according to pipeline changing shape, gradient
The resistance of cause is easy for installation, can bend, and adapts to the pipeline of bending;Resistance of the pipeline reducing diameter connector to pipeline can be reduced.
Reference picture 1, a kind of injection technique of the convenient connecting hose of pipeline fan, it is characterised in that:Comprise the following steps:
(1), preparation:Injection mold is installed, and circulation cooling machine water is connected to injection mold;
(2)Pretreatment of raw material:Using baking oven plastics are carried out with the drying of 1-3 hours, plastics use PVC material, and plastics are added
Heat is to 50-90 degrees Celsius;
(3)Injection cylinder heating:Injection cylinder is divided into has three sections for placing injection raw material, will injection cylinder first paragraph be heated to 130 to
185 degrees Celsius, second segment is heated to 140 to 170 degrees Celsius, and the 3rd section is heated to 160 to 175 degrees Celsius;
(4)Hot melt:By step(2)In plastics be added to step(3)In injection tube first paragraph in, advance plastics after 2 minutes,
The plastics that first paragraph is heated are advanced in injection cylinder second segment, then the plastics that second segment is heated are advanced to the 3rd section of cylinder of injection
In;
(5)Injection:By step(4)In hot melting plastic pass through step(3)In injection mouth be molded into front and rear mould in step 1
In, injection pressure is 75 to 80bar, and injection time is 7 to 9s;
(6)Pressurize:Dwell pressure is 45 to 60bar, and the dwell time is 10S;
(7)Cooling shaping:Cool time is 70 to 90s;
(8)Die sinking:Mold after cooling.
PVC material is made up of following percentage raw material:Corvic PVC powder 30-80%, plasticizer 15-65%, ring
Oxidation soybean oil 2-6%, stabilizer 1-3%, calcium carbonate 5-15%, Tissuemat E 1-2%.
By the Shooting Technique of above-mentioned eight steps, connecting hose can be produced, use the pipeline in VMC and pipeline
Between connection, the connecting hose of its manufacture can even closer connection pipeline between any two, due to certain elasticity, energy
Enhancing connecting hose its heat resistance, toughness, ductility.
Stabilizer uses hot calcium zinc stabilizer, can increase the stability that injection is completed.
In step(2)The time of middle oven drying is 2 hours, and plastic heating temperature is to 70 degrees Celsius.
In step(3)Middle that injection cylinder first paragraph is heated into 130 degrees Celsius, second segment is heated to 150 degrees Celsius, the 3rd section
It is heated to 175 degrees Celsius
In step(5)Middle injection pressure is 75bar, and injection time is 7s.
Step(2)In be connected with baking oven energy saving heater, baking oven energy saving heater includes casing, and the casing adds water tank
And dividing plate, water tank is arranged on the bottom end of casing, and dividing plate one end is fixed on casing top, and cabinets cavity separates into two by dividing plate
It is individual or so to communicate cavity, opened positioned at the casing upper end in left chamber road and be connected with for entering baking oven air draught collection wind to baking oven offer hot blast
Pipe and the baking oven discharge collection wind joint for connecting hot blast outlet, the casing upper end positioned at right chamber road is offered for connecting
The air inlet of natural wind and the exhaust outlet of hot blast is flowed into from discharge collection wind joint for discharging, exhaust outlet is externally connected with outer air draft
Machine, baking oven discharge collection wind joint, exhaust outlet are connected with more than one radiating tube, radiating tube set-up mode for shuttle left chamber road,
In through water tank, shuttle is connected again in right chamber road with exhaust outlet, and air inlet forms air inlet duct, baking oven row to baking oven air draught duct set is entered
Go out to collect wind joint to exhaust outlet exhausting duct and form exhaust passage.
With the radiating of radiating tube to fresh air from right chamber road to left chamber road during can carry out the exchange of heat so that enter entering to dry
Case air draught duct set has the hot blast with temperature, and the hot blast that baking oven is excluded carries out exchanging for heat with the fresh air newly entered, and improves
Utilization rate, save energy, with good economic benefit and social benefit.
Radiating tube is provided with back-up ring and high temperature resistant valve rubber with baking oven discharge collection wind joint and/or exhaust outlet junction,
The high temperature resistant valve rubber is arranged at back-up ring and radiating mouth of pipe cooperation, water tank lower section be connected to inlet and outlet pipe lines outside casing with
And the draining valve on inlet and outlet pipe lines.Thermal detector is installed in baking oven discharge collection wind joint.It is provided with air inlet
Steel mesh.
The beneficial effects of the invention are as follows:Program simple structure, and due to being that PVC is molded soft joint, and
There is setting slope, the resistance connected during pipe diameter difference can be reduced, pipeline can be effectively reduced according to pipeline changing shape
Resistance is easy for installation caused by reducing, can bend, and adapts to the pipeline of bending;Pipeline reducing diameter connector can be reduced to pipeline
Resistance.
Above-described is only the preferred embodiment of the present invention, it is noted that for one of ordinary skill in the art
For, without departing from the concept of the premise of the invention, various modifications and improvements can be made, these belong to the present invention
Protection domain.