CN106681102A - Nano-imprinting method - Google Patents

Nano-imprinting method Download PDF

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Publication number
CN106681102A
CN106681102A CN201611148304.8A CN201611148304A CN106681102A CN 106681102 A CN106681102 A CN 106681102A CN 201611148304 A CN201611148304 A CN 201611148304A CN 106681102 A CN106681102 A CN 106681102A
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CN
China
Prior art keywords
mould
photoresist layer
nano
unit
pattern
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Pending
Application number
CN201611148304.8A
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Chinese (zh)
Inventor
崔德虎
邓丹丹
王高中
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Southern University of Science and Technology
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Southern University of Science and Technology
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Application filed by Southern University of Science and Technology filed Critical Southern University of Science and Technology
Priority to CN201611148304.8A priority Critical patent/CN106681102A/en
Publication of CN106681102A publication Critical patent/CN106681102A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0002Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

The invention relates to a nanoimprint method, which comprises the following steps: providing an integrated mold; the integrated mold comprises a planar plate and a plurality of unit molds with nano patterns tightly fixed on the planar plate; providing a substrate; forming a photoresist layer on the surface of the substrate; pressing the integrated mold against the photoresist layer to replicate the nano-pattern on the unit mold to the photoresist layer; separating the planar plate; and separating the plurality of unit molds from the photoresist layer one by one to complete the transfer of the nano pattern. In the demolding process of the nanoimprint lithography method, the surface stress of each unit mold is small, so that the problems of mold damage and product defects caused by overlarge surface stress in the demolding process can be effectively solved, the product yield is improved, and the manufacturing cost is reduced.

Description

Nano-imprinting method
Technical field
The present invention relates to nanometer embossing field, more particularly to a kind of nano-imprinting method.
Background technology
Since scientist Stephen Chou of Chinese origin propose nano impression concept so far in nineteen ninety-five, nanometer embossing is Through developing into one of core nanoparticles technology in scientific and technological revolution.Nanometer embossing is overcome in photoetching technique because diffraction causes Resolution ratio limitation, current resolution ratio reached below 5nm, so as to be provided to manufacture small size, high density integrated circuit Strong support.At present, nanometer embossing has formd the main class of three kinds of hot padding, Soft lithograph and ultraviolet stamping etc. Type.Traditional nano-imprinting method, the stripping of glue is imprinted in the demoulding, causes mould part damage easily occur in knockout course It is bad, product is also resulted in while increased manufacturing cost and certain defect occurs, so as to reduce yield rate.
The content of the invention
Based on this, it is necessary to provide that a kind of yield rate is higher and nano-imprinting method of low cost of manufacture.
A kind of nano-imprinting method, including step:Integral mould is provided;The integral mould is including surface plate and closely The multiple being fixed on the surface plate has the unit mould of nano-pattern;Substrate is provided;Light is formed in the substrate surface Photoresist layer;The integral mould is pressed on the photoresist layer and is replicated in the photoetching with by the nano-pattern on unit mould Glue-line;Separate the surface plate;And separate multiple unit moulds with the photoresist layer one by one, to complete nano-pattern Transfer.
Wherein in one embodiment, it is described offer integral mould the step of include:Mold materials are provided;In mold materials On etch the unit mould with nano-pattern;Multiple unit moulds are tightly fixed on a surface plate so as to form one Individual integral mould.
Wherein in one embodiment, it is described etched on mold materials with nano-pattern unit mould the step of Afterwards, it is described the step of multiple unit moulds are tightly fixed on a surface plate so as to form an integral mould before also Including step:Side to unit mould is processed by shot blasting.
Wherein in one embodiment, the step of the side to unit mould is processed by shot blasting in, after polishing The roughness of the side of unit mould is less than 50 nanometers.
Wherein in one embodiment, the step of the offer integral mould after, described the integral mould is pressed in Also include step before the step of on the photoresist layer so that the nano-pattern on unit mould is replicated in into the photoresist layer: Antiblocking layers are formed on the integral mould surface;The antiblocking layers are used to prevent the integral mould with the photoresist layer Adhesion.
Wherein in one embodiment, the antiblocking layers are alkyl silane molecular layer.
It is described in the step of substrate surface forms photoresist layer wherein in one embodiment, the photoetching of formation The thickness of glue-line is 10 nanometers~500 nanometers.
Wherein in one embodiment, it is described the substrate surface formed photoresist layer the step of after, it is described by institute The step of stating integral mould and be pressed on the photoresist layer so that the nano-pattern on unit mould is replicated in into the photoresist layer Also include step before:The photoresist layer is heated to more than the softening temperature of photoresist.
It is described that the integral mould is pressed on the photoresist layer with by unit mould wherein in one embodiment Nano-pattern include the step of be replicated in the photoresist layer:By the integral mould with 0.01 megapascal (MPa)~10 MPa this The pressure of card is pressed on the photoresist layer, and is kept for 0.1 hour~1 hour.
It is described that the integral mould is pressed on the photoresist layer with by unit mould wherein in one embodiment Nano-pattern the step of be replicated in the photoresist layer after, the separation surface plate the step of before also include step Suddenly:The photoresist layer is gradually cooled down to cause the temperature of the photoresist layer less than the glass transition temperature of photoresist.
Above-mentioned nano-imprinting method, realizes receiving using the integral mould including unit mould of the multiple with nano-pattern The transfer of rice pattern.During demoulding, first surface plate is separated, then again divides multiple unit moulds with photoresist layer one by one From to be finally completed the transfer of nano-pattern.In the knockout course of above-mentioned nano-imprinting method, the surface of each unit mould should Power is smaller, such that it is able to be prevented effectively from knockout course due to surface stress it is excessive caused by burn failure and product defects Problem, and then improve finished product rate and reduce manufacturing cost.
Brief description of the drawings
Fig. 1 is the flow chart of the nano-imprinting method in an embodiment;
The structural representation of the integral mould that Fig. 2 is provided for S110 in Fig. 1;
Another structural representation of the integral mould that Fig. 3 is provided for S110 in Fig. 1;
Fig. 4 is the idiographic flow schematic diagram of S110 in Fig. 1.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
Fig. 1 is the flow chart of nano-imprinting method in an embodiment, and the nano-imprinting method is comprised the following steps:
S110, there is provided integral mould.
Fig. 2 is the schematic diagram of the integral mould for providing.Referring to Fig. 2, integral mould includes surface plate 210 and unit mould 220.Multiple unit moulds 220 are tightly fixed on surface plate.Each unit mould 220 has been respectively formed on nano-pattern 230, from And there is complete target nano-pattern to be transferred on the integral mould for obtaining.Nano-pattern 230 in Fig. 2 is only to show Example, can be arranged as required into various patterns, as shown in Figure 3 in practice.Wherein, 232,234,236 and 238 table in Fig. 3 Show the unit mould with different nano-patterns.Each mould has different surface topography and function or sizes, can basis User needs to carry out independent assortment collocation.It is the relation for embodying multiple unit moulds 220 in Fig. 2 and Fig. 3, therefore by multiple units Spacing between mould 220 has done enhanced processing.
Fig. 4 is the particular flow sheet for providing integral mould, including following sub-step:
S310, there is provided mold materials.
Mold materials can be as Polydimethylsiloxane (dimethyl silicone polymer), PVC (polyvinyl chloride), The soft mode materials such as PVA (polyvinyl alcohol), PMMA (polymethyl methacrylate), PET (polyethylene terephthalate), also may be used Think the hard mould materials such as silica, silicon, nickel or quartz glass.
S320, etches the unit mould with nano-pattern on mould.
The preparation method of unit mould can use extreme ultraviolet etching, electron beam lithography, ion beam etching or use Conventional mechanical method is prepared.In the present embodiment, the side of unit mould can also be thrown after unit mould is obtained Light so that the surface roughness of side is less than 50nm.By reducing the side roughness of unit mould, unit mould is conducive to exist Splicing on surface plate, improves usable floor area.
S330, multiple unit moulds are tightly fixed on a surface plate so as to form an integral mould.
Unit mould can be fixed on surface plate by the way of backsize magnetic material.The material of surface plate is adopted With metallic nickel or ceramics.It is appreciated that be also adopted by other conventional fixed forms of this area being fixed to unit mould. In the present embodiment, after integral mould is formed, can also be on the surface (for the one side pressed with photoresist layer) of integral mould Coating antiblocking layers.Photoetching glue sticking when antiblocking layers are used to prevent the demoulding in integral mould and photoresist layer, to ensure list First mould is hardly damaged in the demoulding, and then reduces product defects, improves the yield rate of product and reduces manufacturing cost.Specifically Ground, antiblocking layers can be alkyl silane molecular layer.
S120, there is provided substrate.
Substrate as device to be prepared matrix, its material can be set as needed.
S130, photoresist layer is formed in substrate surface.
It is the polymer of 50nm~500nm in substrate surface spin coating a layer thickness, forms uniform photoresist layer.Polymer Can be PVA (polyvinyl alcohol) or PMMA (polymethyl methacrylate).
S140, integral mould is pressed on photoresist layer and is replicated in photoresist layer with by the nano-pattern on unit mould On.
In the present embodiment, when by integral mould pressure on a photoresist, first photoresist layer can be heated.By photoetching Glue-line is heated to more than the softening temperature of photoresist, to cause that photoresist softens.After photoetching gum softening, by integral mould with The pressure pressure of 0.01~10Mpa on a photoresist, and keeps 0.1~1h, to cause that the pattern on integral mould is completely copied to On photoresist.
S150, separating plane plate.
After pattern on integral mould is completely copied on photoresist, start gradually to cool down photoresist layer to cause photoetching Glass transition temperature of the temperature of glue-line less than photoresist.Then, surface plate is separated from integral mould.
S160, multiple unit moulds are separated with photoresist layer one by one, to complete the transfer of nano-pattern.
After surface plate is separated, multiple unit moulds are separated with photoresist one by one using the method peeled off, so that by Individual releasing unit mould, finally realizes the transfer of nano-pattern.
Above-mentioned nano-imprinting method, realizes receiving using the integral mould including unit mould of the multiple with nano-pattern The transfer of rice pattern.During demoulding, first surface plate is separated, then again divides multiple unit moulds with photoresist layer one by one From to be finally completed the transfer of nano-pattern.In the knockout course of above-mentioned nano-imprinting method, the surface of each unit mould should Power is smaller, such that it is able to be prevented effectively from knockout course due to surface stress it is excessive caused by burn failure and product defects Problem, and then improve finished product rate and reduce manufacturing cost.Above-mentioned nano-imprinting method is especially suitable for large area Moulding process in.
Above-mentioned nano-imprinting method is described in further detail with reference to a specific embodiment.
First, it is 20 × 20mm in area using high-resolution electron beam2Silicon chip on etch square unit mould Tool.Side to unit mould surrounding is polished so that the surface roughness of side less than 50nm.By as 5 × 5 pieces Unit mould is closely combined on a surface plate, and it is 100 × 100mm to form one piece of area2Integral mould.It is 2 in Fig. 2 The schematic perspective view of × 2 integral mould.In order to prevent the photoresist adhesion during demoulding on mould and substrate, in integral mould Surface forms alkyl silane molecular layer, and integral mould is attached on nano marking press.
Then, spin coating a layer thickness is about the PMMA of 200nm on a planar substrate, forms uniform photoresist layer.Light Photoresist is heated to 180 DEG C, softens it.The integral mould that will be obtained on a photoresist, and keeps 0.5h with the pressure pressure of 5Mpa. It has been completely transferred on photoresist Deng the pattern on integral mould, has started gradually cooling and cause that photoresist temperature is less than its glass Change temperature.Surface plate is separated, then releasing unit mould one by one, finally realize the pattern transfer of large area.
The product pattern for imprinting out by the above method almost zero defect, unit mould is not damaged, repeats above-mentioned side Method is proved, using the high yield rate of the above method in 70%, have effectively achieved large-area nano impressing.More embodiment ginsengs See the table below:
In upper table, x represents the quantity of horizontal unit mould, and y represents the quantity of longitudinal mold.By after above test of many times Statistics, the large area pattern defect for preparing is less than 10%, and high yield rate successfully realizes large-area nano pressure in 70% Print.The method preparation efficiency is high, without large area more mold exchange, is effectively reduced maintenance and preparation cost, so as to be solar energy Battery, photonic crystal, liquid crystal display etc. provide strong support.
Each technical characteristic of embodiment described above can be combined arbitrarily, to make description succinct, not to above-mentioned reality Apply all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited In contradiction, the scope of this specification record is all considered to be.
Embodiment described above only expresses several embodiments of the invention, and its description is more specific and detailed, but simultaneously Can not therefore be construed as limiting the scope of the patent.It should be pointed out that coming for one of ordinary skill in the art Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.

Claims (10)

1. a kind of nano-imprinting method, including step:
Integral mould is provided;The integral mould includes that surface plate and the multiple being tightly fixed on the surface plate have and receives The unit mould of rice pattern;
Substrate is provided;
Photoresist layer is formed in the substrate surface;
The integral mould is pressed on the photoresist layer and is replicated in the photoresist with by the nano-pattern on unit mould Layer;
Separate the surface plate;And
Multiple unit moulds are separated with the photoresist layer one by one, to complete the transfer of nano-pattern.
2. method according to claim 1, it is characterised in that include the step of the offer integral mould:
Mold materials are provided;
The unit mould with nano-pattern is etched on mold materials;
Multiple unit moulds are tightly fixed on a surface plate so as to form an integral mould.
3. method according to claim 2, it is characterised in that described to be etched with nano-pattern on mold materials After the step of unit mould, described multiple unit moulds are tightly fixed on a surface plate so as to form an integrated mould Also include step before the step of tool:Side to unit mould is processed by shot blasting.
4. method according to claim 3, it is characterised in that the step that the side to unit mould is processed by shot blasting In rapid, the roughness of the side of the unit mould after polishing is less than 50 nanometers.
5. method according to claim 1, it is characterised in that after the step of the offer integral mould, described by institute The step of stating integral mould and be pressed on the photoresist layer so that the nano-pattern on unit mould is replicated in into the photoresist layer Also include step before:Antiblocking layers are formed on the integral mould surface;The antiblocking layers are used to prevent the integrated mould Tool and the photoresist layer adhesion.
6. method according to claim 5, it is characterised in that the antiblocking layers are alkyl silane molecular layer.
7. method according to claim 1, it is characterised in that described the step of the substrate surface forms photoresist layer In, the thickness of the photoresist layer of formation is 10 nanometers~500 nanometers.
8. method according to claim 1, it is characterised in that described the step of the substrate surface forms photoresist layer Afterwards, the described integral mould is pressed on the photoresist layer is replicated in the light with by the nano-pattern on unit mould Also include step before the step of photoresist layer:The photoresist layer is heated to more than the softening temperature of photoresist.
9. method according to claim 8, it is characterised in that described that the integral mould is pressed on the photoresist layer The step of so that the nano-pattern on unit mould is replicated in into the photoresist layer, includes:By the integral mould with 0.01 MPa The pressure of this~10 megapascal (MPa) of card is pressed on the photoresist layer, and is kept for 0.1 hour~1 hour.
10. method according to claim 8, it is characterised in that described that the integral mould is pressed in the photoresist layer On so that the nano-pattern on unit mould is replicated in into the photoresist layer the step of after, the step for separating the surface plate Also included step before rapid:The photoresist layer is gradually cooled down to cause the temperature of the photoresist layer less than the glass of photoresist Change temperature.
CN201611148304.8A 2016-12-13 2016-12-13 Nano-imprinting method Pending CN106681102A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110221519A (en) * 2019-05-29 2019-09-10 重庆惠科金渝光电科技有限公司 A kind of metallic mold for nano-imprint, board and its method for stamping
CN111408036A (en) * 2020-04-24 2020-07-14 优微(珠海)生物科技有限公司 Composite microneedle patch and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1700100A (en) * 2004-05-07 2005-11-23 奥博杜卡特股份公司 Lithography member and method thereof
JP2006269919A (en) * 2005-03-25 2006-10-05 Osaka Industrial Promotion Organization Pattern forming method
CN204515178U (en) * 2015-02-11 2015-07-29 华南理工大学 A kind of inside surface has the reflecting element of micro-convex structure array
CN104838046A (en) * 2012-12-18 2015-08-12 Lpkf激光电子股份公司 Method for the metallation of a workpiece and a layer structure made up of a workpiece and a metal layer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1700100A (en) * 2004-05-07 2005-11-23 奥博杜卡特股份公司 Lithography member and method thereof
JP2006269919A (en) * 2005-03-25 2006-10-05 Osaka Industrial Promotion Organization Pattern forming method
CN104838046A (en) * 2012-12-18 2015-08-12 Lpkf激光电子股份公司 Method for the metallation of a workpiece and a layer structure made up of a workpiece and a metal layer
CN204515178U (en) * 2015-02-11 2015-07-29 华南理工大学 A kind of inside surface has the reflecting element of micro-convex structure array

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110221519A (en) * 2019-05-29 2019-09-10 重庆惠科金渝光电科技有限公司 A kind of metallic mold for nano-imprint, board and its method for stamping
CN111408036A (en) * 2020-04-24 2020-07-14 优微(珠海)生物科技有限公司 Composite microneedle patch and preparation method thereof

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