CN106680199B - Friction resistance coefficient testing device based on hydraulic drive - Google Patents

Friction resistance coefficient testing device based on hydraulic drive Download PDF

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CN106680199B
CN106680199B CN201710059756.7A CN201710059756A CN106680199B CN 106680199 B CN106680199 B CN 106680199B CN 201710059756 A CN201710059756 A CN 201710059756A CN 106680199 B CN106680199 B CN 106680199B
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test
testing device
strain gauge
connecting shaft
torque
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CN106680199A (en
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谷云庆
牟介刚
王浩帅
施郑赞
周佩剑
郑水华
吴登昊
简捷
赵李盼
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Zhejiang University of Technology ZJUT
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N19/00Investigating materials by mechanical methods
    • G01N19/02Measuring coefficient of friction between materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

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Abstract

The invention discloses a friction resistance coefficient testing device based on hydraulic drive, which comprises a torque testing device, a pressure testing device, a base and a controller, wherein the torque testing device is fixedly connected with the base, the pressure testing device is in sliding connection with the base, and the sliding center line of the pressure testing device and the axis of the torque testing device are in the same vertical plane; the signal output end of the torque testing device and the signal output end of the pressure testing device are respectively and electrically connected with the corresponding signal input end of the controller. The beneficial effects of the invention are as follows: the test piece is fixed by adopting the threaded connection between the shaft and the test piece, the fixing mode is simple, the whole experimental device structure is more compact, and the threaded connection adopts the direction opposite to the motor steering direction; the hydraulic drive lifting device is introduced to adjust the upper and lower positions of the test head, so that the defects of low manual adjustment speed, labor waste and the like are avoided. Limiting the left movement of the sliding block can be realized only by controlling the position of the baffle plate, and the operation is simple and convenient.

Description

一种基于液压驱动的摩擦阻力系数测试装置A friction resistance coefficient testing device based on hydraulic drive

技术领域Technical field

本发明涉及的是一种基于液压驱动的摩擦阻力系数测试装置。具体地说是一种能够测试固体壁面表面摩擦系数的测试装置。尤其适用于对不同粗糙度表面的固体壁面的摩擦阻力系数进行测试,及对仿生非光滑表面的摩擦阻力系数测试。The invention relates to a friction resistance coefficient testing device based on hydraulic drive. Specifically, it is a testing device capable of testing the surface friction coefficient of a solid wall. It is especially suitable for testing the frictional resistance coefficient of solid wall surfaces with different roughness surfaces, and testing the frictional resistance coefficient of bionic non-smooth surfaces.

背景技术Background technique

摩擦阻力一直是国内外专家学者研究的热点问题,摩擦阻力归结起来包括三类:固体与固体表面之间的摩擦,流体与固体表面之间的摩擦,流体与流体之间的摩擦。摩擦阻力的存在,会使能耗大大增加,导致能源浪费。影响摩擦力的因素有很多,其中关键性的因素即为摩擦阻力系数,不同材料的摩擦阻力系数一般不同。通常研究摩擦阻力系数的方法主要有试验方法和理论分析等。理论分析多用于比较简单的情形,并且进行理论分析时需要引入各种假设使问题得以简化。对于复杂的问题,由于影响因素较多,进行抽象假设比较困难。因此,大多采用试验的方法进行研究。研究流体与固体壁面之间的摩擦阻力时,根据流体的性质多采用的试验装置为水洞或风洞。然而对于固体表面摩擦阻力系数的试验装置却不多。Frictional resistance has always been a hot topic studied by experts and scholars at home and abroad. Frictional resistance can be summarized into three categories: friction between solid and solid surface, friction between fluid and solid surface, and friction between fluid and fluid. The existence of frictional resistance will greatly increase energy consumption and lead to energy waste. There are many factors that affect friction, the key factor being the frictional resistance coefficient. The frictional resistance coefficients of different materials are generally different. Usually, the methods to study the friction coefficient mainly include experimental methods and theoretical analysis. Theoretical analysis is mostly used in relatively simple situations, and various assumptions need to be introduced to simplify the problem. For complex problems, it is difficult to make abstract assumptions due to the large number of influencing factors. Therefore, experimental methods are mostly used for research. When studying the frictional resistance between a fluid and a solid wall, the most commonly used test device is a water tunnel or a wind tunnel according to the properties of the fluid. However, there are not many test devices for the friction coefficient of solid surfaces.

发明内容Contents of the invention

为了解决目前的研究固体壁面摩擦阻力时缺乏相应的测试装置的问题,本发明提出一种不仅可以用来测试不同粗糙度表面的固体壁面的摩擦阻力系数,还可以对仿生非光滑表面的摩擦阻力系数进行测试的基于液压驱动的摩擦阻力系数测试装置。In order to solve the current problem of lack of corresponding testing devices when studying the frictional resistance of solid walls, the present invention proposes a method that can be used not only to test the frictional resistance coefficient of solid wall surfaces with different roughness surfaces, but also to test the frictional resistance of bionic non-smooth surfaces. A hydraulically driven friction resistance coefficient testing device for testing coefficients.

本发明所述的一种基于液压驱动的摩擦阻力系数测试装置,其特征在于:包括扭矩测试装置、压力测试装置、底座以及控制器,所述扭矩测试装置与所述底座固接,所述压力测试装置与所述底座滑动连接,并且所述压力测试装置的滑动中心线与扭矩测试装置的轴线在同一竖直平面内;所述扭矩测试装置的信号输出端、所述压力测试装置的信号输出端分别与所述控制器的相应的信号输入端电连;The friction resistance coefficient testing device based on hydraulic drive according to the present invention is characterized in that it includes a torque testing device, a pressure testing device, a base and a controller. The torque testing device is fixedly connected to the base, and the pressure testing device is fixedly connected to the base. The testing device is slidingly connected to the base, and the sliding center line of the pressure testing device and the axis of the torque testing device are in the same vertical plane; the signal output end of the torque testing device and the signal output of the pressure testing device terminals are electrically connected to corresponding signal input terminals of the controller;

所述扭矩测试装置包括用于提供旋转驱动力的驱动装置、用于传递驱动力的传递单元、用于安装试件的试验单元以及用于测量传递单元扭矩的扭矩测试单元,所述驱动装置、所述试验单元同轴安装在所述底座上,所述驱动装置的输出轴通过传递单元与所述试验单元固接,实现驱动力的传递;所述扭矩测试单元的测试端贴覆在所述传递单元表面;所述扭矩测试单元的信号输出端与控制器电连;The torque testing device includes a driving device for providing rotational driving force, a transmission unit for transmitting driving force, a test unit for installing a test piece, and a torque testing unit for measuring the torque of the transmission unit. The driving device, The test unit is coaxially installed on the base, and the output shaft of the driving device is fixedly connected to the test unit through a transmission unit to realize the transmission of driving force; the test end of the torque test unit is attached to the The surface of the transmission unit; the signal output end of the torque test unit is electrically connected to the controller;

所述压力测试装置包括底架、用于调节测试端高度的升降装置和用于按压在试件表面的压力测试单元,所述底架与所述底座滑动连接,所述升降装置底部与所述底架固接,所述压力测试单元安装在所述升降装置的顶部;所述压力测试单元的自由端装有用于按压在试件表面的测试头,所述压力测试单元的信号输出端与所述控制器的第二信号输入端电连。The pressure testing device includes a bottom frame, a lifting device for adjusting the height of the test end, and a pressure testing unit for pressing on the surface of the test piece. The bottom frame is slidingly connected to the base, and the bottom of the lifting device is connected to the The bottom frame is fixed, and the pressure test unit is installed on the top of the lifting device; the free end of the pressure test unit is equipped with a test head for pressing on the surface of the test piece, and the signal output end of the pressure test unit is connected to the The second signal input terminal of the controller is electrically connected.

所述传递单元为套筒式连接轴,所述连接轴轴向设有贯穿连接轴两端面的通孔,所述连接轴的一端与驱动装置的输出轴键连接;所述连接轴的另一端与试验单元的安装轴键连接;所述驱动装置、所述传递单元以及所述试验单元的中心线重合,保证力的传动为直线传动。The transmission unit is a sleeve-type connecting shaft. The connecting shaft is axially provided with through holes that penetrate both end surfaces of the connecting shaft. One end of the connecting shaft is keyed to the output shaft of the driving device; the other end of the connecting shaft is It is keyed to the installation shaft of the test unit; the center lines of the driving device, the transmission unit and the test unit coincide to ensure that the force transmission is linear transmission.

试验单元包括筒体、转动连接轴、轴承端盖以及轴承,所述筒体通过支撑架安装在所述底座上,所述筒体内腔两端部装有用于水平支撑转动连接轴的轴承,所述筒体的两端面分别固接用于防止轴承轴向移动的轴承端盖;所述转动连接轴的两端从相应的轴承端盖中心通孔中穿出,并且所述转动连接轴与相应的轴承端盖密封转动连接,所述筒体、所述转动连接轴以及所述轴承端盖组成带密封腔的转动副;所述转动连接轴的一端与所述连接轴的一端键连接,另一端安装试件。The test unit includes a cylinder, a rotating connecting shaft, a bearing end cover and a bearing. The cylinder is installed on the base through a support frame. Bearings for horizontally supporting the rotating connecting shaft are installed at both ends of the inner cavity of the cylinder. The two end faces of the cylinder are respectively fixed with bearing end caps for preventing the axial movement of the bearing; the two ends of the rotary connection shaft pass through the center through holes of the corresponding bearing end caps, and the rotary connection shaft is connected with the corresponding The bearing end cover is sealed and rotated, and the barrel, the rotating connecting shaft and the bearing end cover form a rotating pair with a sealed cavity; one end of the rotating connecting shaft is keyed to one end of the connecting shaft, and the other end is keyed to the connecting shaft. Install the test piece on one end.

扭矩测试单元包括应变仪和多个电阻式应变片,所述电阻式应变片贴覆在所述连接轴的外壁,所述电阻式应变片的信号输出端通过半桥电路与所述应变仪的信号输入端电连;所述应变仪的信号输出端与所述控制器的第一信号输入端电连。The torque test unit includes a strain gauge and a plurality of resistive strain gauges. The resistive strain gauges are attached to the outer wall of the connecting shaft. The signal output end of the resistive strain gauges is connected to the strain gauge through a half-bridge circuit. The signal input terminal is electrically connected; the signal output terminal of the strain gauge is electrically connected to the first signal input terminal of the controller.

底架包括滑轨、滑块以及用于阻挡滑块的挡片,所述滑轨铺设在所述底座上,所述滑轨与所述底座固接,保证滑轨中心线与扭矩测试装置的轴线在同一竖直平面内;所述滑块通过滑轨一端的开口塞入滑轨,保证滑块沿着滑轨中心线滑动;所述滑轨沿其横截面的方向开设用于插入挡片的条形缝。The base frame includes a slide rail, a slide block and a baffle for blocking the slide block. The slide rail is laid on the base, and the slide rail is fixedly connected to the base to ensure the alignment between the center line of the slide rail and the torque testing device. The axes are in the same vertical plane; the slide block is inserted into the slide rail through the opening at one end of the slide rail to ensure that the slide block slides along the center line of the slide rail; the slide rail is provided along the direction of its cross section for inserting the stopper strip seams.

所述压力测试单元包括测试板、测试头以及应变式压力传感器,所述测试板一端与升降装置的顶部固接,另一端安装应变式压力传感器,并且每个应变式压力传感器配置一个用于测试压力的测试头;所述应变式压力传感器的信号输出端与所述控制器的第二信号输入端电连。The pressure test unit includes a test board, a test head and a strain gauge pressure sensor. One end of the test board is fixed to the top of the lifting device, and the other end is equipped with a strain gauge pressure sensor. Each strain gauge pressure sensor is configured with one for testing. A pressure test head; the signal output end of the strain gauge pressure sensor is electrically connected to the second signal input end of the controller.

所述升降装置为液压驱动升降柱,包括外筒和内芯,所述外筒的底部与底架的滑块固接;所述内芯的下端插入所述外筒内腔,并与之滑动连接,所述内芯的顶部与所述压力测试单元的测试板固接;所述内芯与所述外筒之间密封间隙填充润滑液。The lifting device is a hydraulically driven lifting column, including an outer cylinder and an inner core. The bottom of the outer cylinder is fixedly connected to the slider of the chassis; the lower end of the inner core is inserted into the inner cavity of the outer cylinder and slides with it. connection, the top of the inner core is fixedly connected to the test plate of the pressure test unit; the sealing gap between the inner core and the outer cylinder is filled with lubricating fluid.

所述测试板分为用于调整测试头水平旋转角度的圆形盘以及用于安装测试头长方体;测试板圆形盘嵌入内芯的顶部设有的与圆形盘半径相当的圆形孔内并通过螺栓固接,测试板的长方体从内芯顶部侧面开设的安装孔伸出;测试板通过圆形孔和侧面的安装孔置于升降装置的内芯;测试板的长方体端部右侧和下侧各连接有应变式压力传感器;右侧应变式压力传感器与用于测定试件表面为平面的试件的柱型测试头连接在一起,下侧应变式压力传感器则与用来测试弧形表面及仿生非光滑表面的压力的大小的弧型测试头连接在一起;所述应变式压力传感器的信号输出端与所述控制器的第二信号输入端电连。The test board is divided into a circular disk for adjusting the horizontal rotation angle of the test head and a cuboid for installing the test head; the circular disk of the test board is embedded in a circular hole with a radius equivalent to the radius of the circular disk provided on the top of the inner core And fixed by bolts, the cuboid of the test plate extends from the installation hole opened on the top side of the inner core; the test plate is placed on the inner core of the lifting device through the circular hole and the side installation hole; the right side of the cuboid end of the test plate and Each of the lower sides is connected to a strain gauge pressure sensor; the strain gauge pressure sensor on the right side is connected to a cylindrical test head for testing specimens with a flat surface, and the strain gauge pressure sensor on the lower side is connected to a cylindrical test head for testing arc-shaped specimens. The arc-shaped test heads of the pressure on the surface and the bionic non-smooth surface are connected together; the signal output end of the strain gauge pressure sensor is electrically connected to the second signal input end of the controller.

所述驱动装置包括驱动电机和用于安装驱动电机的电机支撑台,所述电机支撑台的底部与所述底座固接,所述驱动电机安装在所述电机支撑台的顶部,并且驱动电机输出轴的中心轴、传动单元的中心轴以及试验单元中心轴同轴。The drive device includes a drive motor and a motor support platform for installing the drive motor. The bottom of the motor support platform is fixedly connected to the base. The drive motor is installed on the top of the motor support platform, and the drive motor output The central axis of the shaft, the central axis of the transmission unit and the central axis of the test unit are coaxial.

测试时,通过螺纹连接将试件固定于转动连接轴上,调节升降装置的高度,保证测试头的轴线和试件的中心线重合,然后通过调节滑块的位置使柱型测试头与试件端面接触且压紧,用挡板将滑块挡住,使其不会沿着中心线左移。启动电机,使试件随着轴一起旋转,通过位于套筒式连接轴上电阻应变片产生的线应变,最终由应变仪得到扭矩值,通过应变式压力传感器可得到试件受到的压力的大小。根据扭矩与摩擦力之间的关系,通过计算可以得到摩擦力的大小,然后通过摩擦力、摩擦阻力系数以及正压力三者之间的等量关系,通过计算即可得到试件摩擦阻力系数的大小。During the test, fix the test piece on the rotating connecting shaft through a threaded connection, adjust the height of the lifting device to ensure that the axis of the test head coincides with the center line of the test piece, and then adjust the position of the slider so that the cylindrical test head is aligned with the test piece. The end faces are in contact and pressed tightly, and the slider is blocked by a baffle so that it will not move left along the center line. Start the motor to make the test piece rotate with the shaft. Through the linear strain generated by the resistance strain gauge located on the sleeve-type connecting shaft, the torque value is finally obtained by the strain gauge. The size of the pressure on the test piece can be obtained through the strain gauge pressure sensor. . According to the relationship between torque and friction, the friction force can be obtained through calculation. Then through the equivalent relationship between friction force, friction resistance coefficient and positive pressure, the friction resistance coefficient of the specimen can be obtained through calculation. size.

对于仿生非光滑表面的摩擦阻力系数的测试,先通过车床对试件的柱面进行加工形成满足要求的非光滑表面,如带有小突起的表面、斜向沟槽表面等,将弧型测试头紧压在试件的非光表面的柱面侧,使测试表面与弧型测试头有更多的接触面积,通过位于弧型测试头上的应变式压力传感器即可得到非光滑表面试件所受到的压力的大小,结合通过扭矩测试装置测得的扭矩值,即可最终得到非光滑表面的摩擦阻力系数的大小。For the test of the friction coefficient of the bionic non-smooth surface, the cylindrical surface of the specimen is first processed by a lathe to form a non-smooth surface that meets the requirements, such as a surface with small protrusions, an oblique groove surface, etc., and the arc-shaped test The head is pressed tightly against the cylindrical side of the non-smooth surface of the test piece, so that the test surface has more contact area with the arc-shaped test head. The non-smooth surface test piece can be obtained through the strain gauge pressure sensor located on the arc-shaped test head. The magnitude of the pressure received, combined with the torque value measured by the torque test device, can finally obtain the friction resistance coefficient of the non-smooth surface.

本发明的有益效果是:对于试件的固定采用轴与试件之间的螺纹连接,固定方式简单,使整个实验装置结构更加紧凑。且螺纹连接采用与电机转向相反的方向,测试时,随着电机转动,试件与轴连接更紧,使该固定方式更加安全可靠。调节测试头上下位置引入了液压驱动的升降装置,避免了手工调节速度慢,费力等缺点。限制滑块左移只需通过控制挡板的位置就可实现,操作简单、方便。用于测试压力的测试头有柱型和弧型两种形式,不仅可以用于测试表面为平面试件的摩擦阻力系数而且可以测试不同粗糙度表面及仿生非光滑表面的摩擦阻力系数。The beneficial effects of the present invention are: the threaded connection between the shaft and the test piece is used for fixing the test piece, the fixing method is simple, and the structure of the entire experimental device is more compact. The threaded connection is in the opposite direction to the rotation of the motor. During the test, as the motor rotates, the connection between the specimen and the shaft becomes tighter, making this fixing method safer and more reliable. A hydraulically driven lifting device is introduced to adjust the upper and lower position of the test head, which avoids the disadvantages of slow and laborious manual adjustment. Limiting the left movement of the slider can be achieved simply by controlling the position of the baffle, which is simple and convenient to operate. The test head used to test pressure has two forms: cylindrical and arc type. It can not only be used to test the friction resistance coefficient of flat test pieces, but also can test the friction resistance coefficient of surfaces with different roughness and bionic non-smooth surfaces.

附图说明Description of the drawings

图1为本发明的扭矩测试装置结构图。Figure 1 is a structural diagram of the torque testing device of the present invention.

图2为本发明的试件固定局部放大图。Figure 2 is an enlarged partial view of the specimen fixed in the present invention.

图3为本发明的套筒式连接轴结构图。Figure 3 is a structural diagram of the sleeve-type connecting shaft of the present invention.

图4为本发明的套筒式连接轴的侧视图。Figure 4 is a side view of the sleeve-type connecting shaft of the present invention.

图5为本发明的压力测试装置结构图。Figure 5 is a structural diagram of the pressure testing device of the present invention.

图6为本发明的升降装置测试板连接俯视图。Figure 6 is a top view of the test board connection of the lifting device of the present invention.

图7为本发明的滑轨平面图。Figure 7 is a plan view of the slide rail of the present invention.

图8为本发明的滑轨侧视图。Figure 8 is a side view of the slide rail of the present invention.

图9为本发明的测试板结构图。Figure 9 is a structural diagram of the test board of the present invention.

图10为本发明的试件非光滑表面剖面图。Figure 10 is a cross-sectional view of the non-smooth surface of the specimen of the present invention.

具体实施方式Detailed ways

下面结合附图进一步说明本发明The present invention will be further described below in conjunction with the accompanying drawings.

参照附图:Refer to the attached picture:

实施例1本发明所述的一种基于液压驱动的摩擦阻力系数测试装置,包括扭矩测试装置1、压力测试装置2、底座3以及控制器,所述扭矩测试装置1与所述底座3固接,所述压力测试装置2与所述底座3滑动连接,并且所述压力测试装置2的滑动中心线与扭矩测试装置1的轴线在同一竖直平面内;所述扭矩测试装置1的信号输出端、所述压力测试装置2的信号输出端分别与所述控制器的相应的信号输入端电连;Embodiment 1 A friction resistance coefficient testing device based on hydraulic drive according to the present invention includes a torque testing device 1, a pressure testing device 2, a base 3 and a controller. The torque testing device 1 is fixedly connected to the base 3 , the pressure testing device 2 is slidingly connected to the base 3, and the sliding centerline of the pressure testing device 2 and the axis of the torque testing device 1 are in the same vertical plane; the signal output end of the torque testing device 1 . The signal output terminals of the pressure testing device 2 are electrically connected to the corresponding signal input terminals of the controller;

所述扭矩测试装置1包括用于提供旋转驱动力的驱动装置11、用于传递驱动力的传递单元12、用于安装试件的试验单元13以及用于测量传递单元扭矩的扭矩测试单元14,所述驱动装置11、所述试验单元13同轴安装在所述底座3上,所述驱动装置11的输出轴通过传递单元12与所述试验单元13固接,实现驱动力的传递;所述扭矩测试单元14的测试端贴覆在所述传递单元12表面;所述扭矩测试单元14的信号输出端与控制器电连;The torque testing device 1 includes a driving device 11 for providing rotational driving force, a transmission unit 12 for transmitting driving force, a test unit 13 for installing a test piece, and a torque testing unit 14 for measuring the torque of the transmission unit, The driving device 11 and the test unit 13 are coaxially installed on the base 3. The output shaft of the driving device 11 is fixedly connected to the test unit 13 through the transmission unit 12 to realize the transmission of driving force; The test end of the torque test unit 14 is attached to the surface of the transmission unit 12; the signal output end of the torque test unit 14 is electrically connected to the controller;

所述压力测试装置2包括底架21、用于调节测试端高度的升降装置22和用于按压在试件表面的压力测试单元23,所述底架21与所述底座3滑动连接,所述升降装置22底部与所述底架21固接,所述压力测试单元23安装在所述升降装置22的顶部;所述压力测试单元23的自由端装有用于按压在试件表面的测试头,所述压力测试单元23的信号输出端与所述控制器的第二信号输入端电连。The pressure testing device 2 includes a bottom frame 21, a lifting device 22 for adjusting the height of the test end, and a pressure testing unit 23 for pressing on the surface of the test piece. The bottom frame 21 is slidingly connected to the base 3. The bottom of the lifting device 22 is fixedly connected to the chassis 21, and the pressure testing unit 23 is installed on the top of the lifting device 22; the free end of the pressure testing unit 23 is equipped with a test head for pressing on the surface of the test piece, The signal output end of the pressure testing unit 23 is electrically connected to the second signal input end of the controller.

所述传递单元12为套筒式连接轴,所述连接轴轴向设有贯穿连接轴两端面的通孔,所述连接轴的一端与驱动装置11的输出轴键连接;所述连接轴的另一端与试验单元13的安装轴键连接;所述驱动装置11、所述传递单元12以及所述试验单元13的中心线重合,保证力的传动为直线传动。The transmission unit 12 is a sleeve-type connecting shaft. The connecting shaft is axially provided with through holes penetrating both end surfaces of the connecting shaft. One end of the connecting shaft is keyed to the output shaft of the driving device 11; The other end is keyed to the installation shaft of the test unit 13; the center lines of the driving device 11, the transmission unit 12 and the test unit 13 coincide, ensuring that the force transmission is linear transmission.

试验单元13包括筒体131、转动连接轴132、轴承端盖133以及轴承134,所述筒体131通过支撑架135安装在所述底座3上,所述筒体131内腔两端部装有用于水平支撑转动连接轴132的轴承134,所述筒体131的两端面分别固接用于防止轴承134轴向移动的轴承端盖133;所述转动连接轴132的两端从相应的轴承端盖133中心通孔中穿出,并且所述转动连接轴132与相应的轴承端盖133密封转动连接,所述筒体131、所述转动连接轴132以及所述轴承端盖133组成带密封腔的转动副;所述转动连接轴132的一端与所述连接轴的一端键连接,另一端安装试件4。The test unit 13 includes a cylinder 131, a rotating connecting shaft 132, a bearing end cover 133 and a bearing 134. The cylinder 131 is installed on the base 3 through a support frame 135. Both ends of the inner cavity of the cylinder 131 are equipped with The bearing 134 of the rotating connecting shaft 132 is horizontally supported. The two end surfaces of the cylinder 131 are respectively fixed with bearing end caps 133 for preventing the axial movement of the bearing 134; the two ends of the rotating connecting shaft 132 are connected from the corresponding bearing ends. The cover 133 passes through the central through hole, and the rotary connection shaft 132 is sealed and rotatably connected to the corresponding bearing end cap 133. The cylinder 131, the rotary connection shaft 132 and the bearing end cap 133 form a sealed chamber. The rotating pair; one end of the rotating connecting shaft 132 is keyed to one end of the connecting shaft, and the test piece 4 is installed on the other end.

扭矩测试单元14包括应变仪141和多个电阻式应变片142,所述电阻式应变片142贴覆在所述连接轴的外壁,所述电阻式应变片142的信号输出端通过半桥电路与所述应变仪141的信号输入端电连;所述应变仪141的信号输出端与所述控制器的第一信号输入端电连。The torque test unit 14 includes a strain gauge 141 and a plurality of resistive strain gauges 142. The resistive strain gauges 142 are attached to the outer wall of the connecting shaft. The signal output end of the resistive strain gauges 142 is connected to the resistive strain gauge 142 through a half-bridge circuit. The signal input terminal of the strain gauge 141 is electrically connected; the signal output terminal of the strain gauge 141 is electrically connected to the first signal input terminal of the controller.

底架21包括滑轨211、滑块212以及用于阻挡滑块的挡片213,所述滑轨211铺设在所述底座3上,所述滑轨211与所述底座3固接,保证滑轨211中心线与扭矩测试装置14的轴线在同一竖直平面内;所述滑块212通过滑轨一端的开口塞入滑轨211,保证滑块212沿着滑轨211中心线滑动;所述滑轨211沿其横截面的方向开设用于插入挡片213的条形缝。The base frame 21 includes a slide rail 211, a slide block 212 and a block 213 for blocking the slide block. The slide rail 211 is laid on the base 3, and the slide rail 211 is fixedly connected to the base 3 to ensure smooth sliding. The centerline of the rail 211 is in the same vertical plane as the axis of the torque testing device 14; the slider 212 is inserted into the slide rail 211 through the opening at one end of the slide rail to ensure that the slider 212 slides along the centerline of the slide rail 211; The slide rail 211 has a strip slit for inserting the baffle 213 along its cross-sectional direction.

所述压力测试单元23包括测试板231、测试头232以及应变式压力传感器233,所述测试板231一端与升降装置22的顶部固接,另一端安装应变式压力传感器233,并且每个应变式压力传感器233配置一个用于测试压力的测试头232;所述应变式压力传感器233的信号输出端与所述控制器的第二信号输入端电连。The pressure test unit 23 includes a test plate 231, a test head 232 and a strain gauge pressure sensor 233. One end of the test plate 231 is fixedly connected to the top of the lifting device 22, and the other end is equipped with a strain gauge pressure sensor 233, and each strain gauge The pressure sensor 233 is configured with a test head 232 for testing pressure; the signal output end of the strain gauge pressure sensor 233 is electrically connected to the second signal input end of the controller.

所述升降装置22为液压驱动升降柱,包括外筒221和内芯222,所述外筒221的底部与底架21的滑块212固接;所述内芯222的下端插入所述外筒221内腔,并与之滑动连接,所述内芯222的顶部与所述压力测试单元23的测试板231固接;所述内芯222与所述外筒221之间密封间隙填充润滑液。升降柱采用液压油为驱动介质,升降柱内芯下部充满液压油,通过外置液压动力单元实现对升降柱升降的控制。The lifting device 22 is a hydraulically driven lifting column, including an outer cylinder 221 and an inner core 222. The bottom of the outer cylinder 221 is fixedly connected to the slider 212 of the chassis 21; the lower end of the inner core 222 is inserted into the outer cylinder. 221 inner cavity and is slidingly connected thereto. The top of the inner core 222 is fixedly connected to the test plate 231 of the pressure testing unit 23; the sealed gap between the inner core 222 and the outer cylinder 221 is filled with lubricating fluid. The lifting column uses hydraulic oil as the driving medium. The lower part of the inner core of the lifting column is filled with hydraulic oil. The lifting and lowering of the lifting column is controlled through an external hydraulic power unit.

所述测试板231分为用于调整测试头水平旋转角度的圆形盘以及用于安装测试头长方体;测试板231圆形盘嵌入内芯222的顶部设有的与圆形盘半径相当的圆形孔内并通过螺栓固接,测试板231的长方体从内芯222顶部侧面开设的安装孔伸出;测试板231通过圆形孔和侧面的安装孔置于升降装置22的内芯222;测试板231的长方体端部右侧和下侧各连接有应变式压力传感器233;右侧应变式压力传感器与用于测定试件表面为平面的试件的压力柱型测试头连接在一起,下侧应变式压力传感器则与用来测试弧形表面及仿生非光滑表面的压力的大小的弧型测试头连接在一起;所述应变式压力传感器的信号输出端与所述控制器的第二信号输入端电连。The test board 231 is divided into a circular disk for adjusting the horizontal rotation angle of the test head and a cuboid for installing the test head; the top of the circular disk of the test board 231 is embedded in the inner core 222 and is provided with a circle with a radius equivalent to the circular disk. The test plate 231 is placed in the inner core 222 of the lifting device 22 through the circular hole and the side mounting holes; test The right and lower sides of the cuboid end of the plate 231 are each connected to a strain gauge pressure sensor 233; the strain gauge pressure sensor on the right side is connected to a pressure column test head for measuring a test piece with a flat surface, and the lower side is connected to a strain gauge pressure sensor 233. The strain gauge pressure sensor is connected to an arc-shaped test head used to test the pressure of arc-shaped surfaces and bionic non-smooth surfaces; the signal output end of the strain gauge pressure sensor is connected to the second signal input of the controller Terminal electrical connection.

所述驱动装置11包括驱动电机111和用于安装驱动电机的电机支撑台112,所述电机支撑台112的底部与所述底座3固接,所述驱动电机111安装在所述电机支撑台112的顶部,并且驱动电机111输出轴的中心轴、传动单元的中心轴以及试验单元中心轴同轴。The driving device 11 includes a driving motor 111 and a motor supporting platform 112 for installing the driving motor. The bottom of the motor supporting platform 112 is fixedly connected to the base 3. The driving motor 111 is installed on the motor supporting platform 112. The top of the motor, and the central axis of the output shaft of the drive motor 111, the central axis of the transmission unit and the central axis of the test unit are coaxial.

测试时,通过螺纹连接将试件4固定于转动连接轴132上,调节升降装置22的高度,保证测试头232的轴线和试件4的中心线重合,然后通过调节滑块212的位置使柱型测试头与试件4端面接触且压紧,用挡板213将滑块212挡住,使其不会沿着中心线左移。启动驱动电机111,使试件4随着转动连接轴132一起旋转,通过位于套筒式连接轴12上电阻式应变片142产生的线应变,最终由应变仪141得到扭矩值,通过应变式压力传感器233即可得到试件受到的压力的大小。根据扭矩M[N·m]与摩擦力F[N]之间的关系,通过计算可以得到摩擦力F=M/L的大小,然后通过摩擦力F[N]、摩擦阻力系数μ以及正压力N[N]三者之间的等量关系μ=F/N,通过计算即可得到试件摩擦阻力系数的大小。During the test, the test piece 4 is fixed on the rotating connection shaft 132 through a threaded connection, the height of the lifting device 22 is adjusted to ensure that the axis of the test head 232 coincides with the center line of the test piece 4, and then the position of the slider 212 is adjusted to make the column The test head is in contact with the end surface of the test piece 4 and pressed tightly, and the slider 212 is blocked by the baffle 213 so that it will not move to the left along the center line. Start the drive motor 111, causing the specimen 4 to rotate together with the rotating connecting shaft 132. Through the linear strain generated by the resistive strain gauge 142 located on the sleeve-type connecting shaft 12, the torque value is finally obtained by the strain gauge 141, and the strain gauge pressure is The sensor 233 can obtain the pressure exerted on the test piece. According to the relationship between torque M [N·m] and friction force F [N], the size of friction force F = M/L can be obtained through calculation, and then through friction force F [N], friction resistance coefficient μ and positive pressure The equivalent relationship between N[N] is μ=F/N, and the friction resistance coefficient of the specimen can be obtained through calculation.

对于仿生非光滑表面的摩擦阻力系数的测试,先通过车床对试件4的柱面进行加工形成满足要求的非光滑表面,如带有小突起的表面、斜向沟槽表面等,将弧型测试头紧压在试件的非光表面的柱面侧,使测试表面与弧型测试头有更多的接触面积,通过位于弧型测试头上的应变式压力传感器即可得到非光滑表面试件所受到的压力的大小,结合通过扭矩测试装置测得的扭矩值,即可最终得到非光滑表面的摩擦阻力系数的大小。For the test of the friction coefficient of the bionic non-smooth surface, the cylindrical surface of specimen 4 is first processed by a lathe to form a non-smooth surface that meets the requirements, such as a surface with small protrusions, an oblique groove surface, etc., and the arc-shaped surface is The test head is pressed tightly against the cylindrical side of the non-smooth surface of the test piece, so that the test surface has more contact area with the arc-shaped test head. The non-smooth surface test can be obtained through the strain gauge pressure sensor located on the arc-shaped test head. The size of the pressure on the part, combined with the torque value measured by the torque testing device, can finally obtain the size of the friction resistance coefficient of the non-smooth surface.

具体的,结合附图1和附图2,扭矩测试装置主要用来测试试件所受到的扭矩的大小。驱动电机111通过螺栓固定在电机支撑台112上,电机支撑台112与底座3之间通过螺栓进行固连。驱动电机111的输出轴与传动单元12(即套筒式连接轴)右侧通过键进行连接,传动单元12左侧与固定试件的转动连接轴132通过键与键槽的配合进行连接。固定试件的转动连接轴132通过筒体131及轴承134进行固定。筒体131与支撑架135焊接在一起,支撑架135则通过螺栓连接固定在底座3上。转动连接轴132沿着筒体131轴线穿过筒体131,滚动轴承134通过转动连接轴132上左右两侧的轴肩套在轴上置于筒体131内部两侧,起到支撑转动连接轴132的作用,将两个轴承端盖133分别从两侧套在转动连接轴132上,轴承端盖133与筒体131之间通过螺栓进行连接,轴承端盖133与转动连接轴132之间通过密封圈136进行密封。由于电机支撑台112,以及支撑架135的存在,可以保证驱动电机111以及转动连接轴132的轴线沿着同一方向。转动连接轴132的左端部开有螺纹孔,试件4在进行测试之前,沿着其一端车有适当长度的外螺纹,使转动连接轴132与试件4之间通过螺纹连接。可以防止夹持装置松动,或使试件沿着轴向发生移动。采用螺纹连接可以使试件4将转动连接轴132上的螺纹孔顶死,这样试件不会沿着径向移动同时在轴向也受到限制,在测试的过程中,只要保持驱动电机111的转向和试件4与转动连接轴132螺纹配合时的旋向方向相反即可。如此随着电机的旋转,试件4与转动连接轴132之间的固定会更加牢固、安全可靠。Specifically, with reference to Figure 1 and Figure 2, the torque testing device is mainly used to test the magnitude of the torque experienced by the specimen. The driving motor 111 is fixed on the motor support platform 112 through bolts, and the motor support platform 112 and the base 3 are fixedly connected through bolts. The output shaft of the drive motor 111 is connected to the right side of the transmission unit 12 (ie, the sleeve-type connecting shaft) through a key, and the left side of the transmission unit 12 is connected to the rotating connection shaft 132 of the fixed specimen through the cooperation of the key and the keyway. The rotating connecting shaft 132 of the fixed specimen is fixed through the cylinder 131 and the bearing 134. The cylinder 131 and the support frame 135 are welded together, and the support frame 135 is fixed on the base 3 through bolt connection. The rotating connecting shaft 132 passes through the cylinder 131 along its axis. The rolling bearings 134 are sleeved on the shaft through the shoulders on the left and right sides of the rotating connecting shaft 132 and placed on both sides of the inside of the cylinder 131 to support the rotating connecting shaft 132 The two bearing end caps 133 are placed on the rotating connecting shaft 132 from both sides. The bearing end caps 133 and the cylinder 131 are connected by bolts. The bearing end caps 133 and the rotating connecting shaft 132 are connected by a seal. Ring 136 seals. Due to the existence of the motor support platform 112 and the support frame 135, it can be ensured that the axes of the drive motor 111 and the rotation connection shaft 132 are along the same direction. The left end of the rotating connecting shaft 132 has a threaded hole. Before the test piece 4 is tested, an external thread of appropriate length is machined along one end of the rotating connecting shaft 132 so that the rotating connecting shaft 132 and the testing piece 4 are threaded. This prevents the clamping device from loosening or causing the specimen to move axially. Using a threaded connection allows the test piece 4 to push the threaded hole on the rotating connecting shaft 132, so that the test piece will not move in the radial direction and is also restricted in the axial direction. During the test, as long as the drive motor 111 is kept The direction of rotation when the steering and test piece 4 is threaded with the rotating connecting shaft 132 is opposite. In this way, as the motor rotates, the fixation between the test piece 4 and the rotating connection shaft 132 will be stronger, safer and more reliable.

结合附图1和附图3说明套筒式连接轴测扭矩的方法。传动单元12两侧分别有两个键槽,通过键槽右侧与驱动电机111的轴相连,左侧和固定试件的转动连接轴132进行连接,在传动单元12上粘贴有电阻式应变片142,电阻式应变片沿着传动单元12轴线45°方向粘贴,并与应变仪141接成半桥电路,由半桥路原理可得应变仪141的应变读数,连接轴采用Q235钢,两端接口设计按照相应国标进行,即可保证由应变仪141读数可以反映实时扭矩值。The method of measuring the torque of the sleeve-type connection axis is explained with reference to Figure 1 and Figure 3. There are two keyways on both sides of the transmission unit 12. The right side of the keyway is connected to the shaft of the driving motor 111, and the left side is connected to the rotating connection shaft 132 of the fixed specimen. A resistive strain gauge 142 is pasted on the transmission unit 12. The resistance strain gauge is pasted along the 45° direction of the transmission unit 12 axis and connected to the strain gauge 141 to form a half-bridge circuit. The strain reading of the strain gauge 141 can be obtained based on the half-bridge circuit principle. The connecting shaft is made of Q235 steel and the interfaces at both ends are designed. If carried out in accordance with the corresponding national standards, it can be ensured that the reading of the strain gauge 141 can reflect the real-time torque value.

结合图5,图6和图7,压力测试装置主要包括:测试板231,液压驱动升降装置22,滑块212,挡板213,滑轨211。滑轨211通过螺栓固定在底座3上,滑块212通过滑轨211的一端开口塞入滑轨211,滑轨需要保证适当的长度,使滑块212可以沿着滑轨211中心线进行左右滑动。滑轨211的中心线与扭矩测试装置的轴线保持在同一竖直平面内。升降装置22通过螺栓与滑块212进行固连。升降装置22由外筒221和内芯222组成,内芯222为实心圆柱体,外筒221与内芯222之间的间隙充满润滑液起到润滑的作用,通过外置的液压动力单元驱动升降装置22即可实现内芯的上下移动。测试板231通过升降装置内芯上的孔置于其中,测试板231左侧为圆形盘,右侧为截面是正方形的长方体。升降装置22的内芯顶部开有圆形孔,孔的深度比圆形盘的厚度略深,内芯右侧开有比测试板231长方体的截面正方形的宽度略宽的带状缝。将测试板231通过圆形孔和带状缝卡入升降装置22的内芯中,将圆形盘与内芯通过螺栓进行连接固定。将内芯与测试板231固定为一体,随着内芯的移动,测试板231便可上下移动,从而带动测试头竖直位置的变化。防止在测试过程中,由于测试板受到力的作用而发生侧翻。测试板231的长方体的右端连接应变式压力传感器233,之后连接柱型测试头232。长方体靠近右侧的下部同样连接着应变式压力传感器,之后连接弧型测试头234。长方体与应变式压力传感器233以及柱型测试头232和弧型测试头234通过螺纹进行连接。在测试时,测试头的位置不能发生变化,因此滑块212不能沿着滑轨211向左移动。在滑轨211沿着横截面开有缝,当滑块212滑动到适当的位置时,便可将挡板插入缝中,使滑块212左侧受到限制而无法向左滑动。通过调节升降装置22可以调节测试头的竖直方向的位置,通过调节滑块212可以调节测试头在水平方向的位置。综合二者的作用即可使测试头处于最恰当的位置。Combining Figure 5, Figure 6 and Figure 7, the pressure testing device mainly includes: test plate 231, hydraulically driven lifting device 22, slider 212, baffle 213, and slide rail 211. The slide rail 211 is fixed on the base 3 through bolts. The slide block 212 is inserted into the slide rail 211 through the opening at one end of the slide rail 211. The slide rail needs to be of appropriate length so that the slide block 212 can slide left and right along the center line of the slide rail 211. . The center line of the slide rail 211 and the axis of the torque testing device are kept in the same vertical plane. The lifting device 22 is fixedly connected to the slider 212 through bolts. The lifting device 22 is composed of an outer cylinder 221 and an inner core 222. The inner core 222 is a solid cylinder. The gap between the outer cylinder 221 and the inner core 222 is filled with lubricating fluid for lubrication. The lift is driven by an external hydraulic power unit. The device 22 can realize the up and down movement of the inner core. The test plate 231 is placed through the hole in the inner core of the lifting device. The left side of the test plate 231 is a circular disk, and the right side is a rectangular parallelepiped with a square cross-section. There is a circular hole on the top of the inner core of the lifting device 22, the depth of the hole is slightly deeper than the thickness of the circular disk, and there is a strip slit on the right side of the inner core that is slightly wider than the width of the square cross-section of the test plate 231 cuboid. The test plate 231 is inserted into the inner core of the lifting device 22 through the circular hole and the strip slit, and the circular plate and the inner core are connected and fixed through bolts. The inner core and the test plate 231 are fixed as one body. As the inner core moves, the test plate 231 can move up and down, thus causing the vertical position of the test head to change. Prevent the test board from turning over due to force during the test. The right end of the rectangular parallelepiped of the test plate 231 is connected to a strain gauge pressure sensor 233 and then to a columnar test head 232 . The lower part of the cuboid near the right side is also connected to the strain gauge pressure sensor, and then connected to the arc-shaped test head 234. The cuboid is connected to the strain gauge pressure sensor 233 as well as the cylindrical test head 232 and the arc-shaped test head 234 through threads. During testing, the position of the test head cannot change, so the slider 212 cannot move to the left along the slide rail 211 . There is a slit along the cross section of the slide rail 211. When the slider 212 slides to an appropriate position, the baffle can be inserted into the slit, so that the left side of the slider 212 is restricted and cannot slide to the left. The vertical position of the test head can be adjusted by adjusting the lifting device 22 , and the horizontal position of the test head can be adjusted by adjusting the slider 212 . Combining the two functions can make the test head in the most appropriate position.

测试时,先调节压力测试装置使测试头处于合适的位置:先调节升降装置22使柱型测试头232在竖直方向上与扭矩测试装置位于同一高度,然后调节滑块212,使柱型测试头232和试件4充分接触且压紧,此时将挡板213插入滑轨211中的缝中,使滑块212不会左移。调节完毕之后,启动驱动电机111,通过套筒式连接轴12,固定试件的转动连接轴132进行旋转,此时试件4在转动连接轴132的带动下也开始做旋转运动,套筒式连接轴12受到扭矩的作用,粘贴套筒式连接轴12上的电阻式应变片142将发生线应变,通过应变仪即可得到此时的扭矩值。通过应变式压力传感器233可以得到试件4表面受到的正压力的大小。利用扭矩与摩擦力之间的关系可以得到摩擦力的大小,然后通过摩擦力、正压力和摩擦阻力系数的关系,代入所得到的数据即可得到最终的摩擦阻力系数的大小。When testing, first adjust the pressure testing device to make the test head in the appropriate position: first adjust the lifting device 22 so that the column test head 232 is at the same height as the torque test device in the vertical direction, and then adjust the slider 212 to make the column test When the head 232 and the test piece 4 are fully contacted and pressed tightly, insert the baffle 213 into the gap in the slide rail 211 to prevent the slider 212 from moving to the left. After the adjustment is completed, start the driving motor 111, and rotate the rotating connecting shaft 132 of the fixed test piece through the sleeve-type connecting shaft 12. At this time, the test piece 4 also begins to rotate under the drive of the rotating connecting shaft 132, and the sleeve-type connecting shaft 132 rotates. The connecting shaft 12 is acted upon by torque, and the resistive strain gauge 142 pasted on the sleeve-type connecting shaft 12 will undergo linear strain, and the torque value at this time can be obtained through the strain gauge. The magnitude of the positive pressure on the surface of the specimen 4 can be obtained through the strain gauge pressure sensor 233 . The friction force can be obtained by using the relationship between torque and friction. Then through the relationship between friction force, positive pressure and friction resistance coefficient, the final friction resistance coefficient can be obtained by substituting the obtained data.

压力测试装置中,测试头不仅有柱型测试头,还有弧型测试头,因此,使用该装置不仅可以测试表面是平面的试件的摩擦阻力系数的大小,同时也可以测试表面是仿生非光滑表面摩擦阻力系数的大小。结合图2、附图5和附图10来说明仿生非光滑表面压力的测试方法。图10仿生非光滑表面为带有半球状突起的非光滑表面试件的剖面图,测试时通过调节测试板231的位置,使弧型测试头与试件4的柱面上的半球状突起的表面41接触且压紧,当试件随轴稳定转动时,通过位于弧型测试头上的应变式压力传感器即可得到此时仿生非光滑表面上的压力值,结合扭矩测试装置得到的扭矩值,通过摩擦力、正压力、摩擦阻力系数之间的关系即可得到非光滑表面的表面摩擦阻力系数的大小。In the pressure testing device, the test head includes not only a cylindrical test head, but also an arc-shaped test head. Therefore, using this device can not only test the friction resistance coefficient of a specimen with a flat surface, but also test a bionic non-linear test piece with a flat surface. The friction coefficient of smooth surface. The test method of bionic non-smooth surface pressure is explained with reference to Figure 2, Figure 5 and Figure 10. Figure 10 The bionic non-smooth surface is a cross-sectional view of a non-smooth surface specimen with hemispherical protrusions. During the test, the position of the test plate 231 is adjusted so that the arc-shaped test head is in contact with the hemispherical protrusions on the cylindrical surface of the specimen 4. Surface 41 is in contact and compressed. When the specimen rotates stably with the axis, the pressure value on the bionic non-smooth surface at this time can be obtained through the strain gauge pressure sensor located on the arc-shaped test head, combined with the torque value obtained by the torque test device. , the surface friction coefficient of the non-smooth surface can be obtained through the relationship between friction force, positive pressure and friction coefficient.

本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也包括本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept. The protection scope of the present invention should not be considered to be limited to the specific forms stated in the embodiments. The protection scope of the present invention also includes those skilled in the art. Equivalent technical means that can be thought of based on the concept of the present invention.

Claims (5)

1.一种基于液压驱动的摩擦阻力系数测试装置,其特征在于:包括扭矩测试装置、压力测试装置、底座以及控制器,所述扭矩测试装置与所述底座固接,所述压力测试装置与所述底座滑动连接,并且所述压力测试装置的滑动中心线与扭矩测试装置的轴线在同一竖直平面内;所述扭矩测试装置的信号输出端、所述压力测试装置的信号输出端分别与所述控制器的相应的信号输入端电连;1. A friction resistance coefficient testing device based on hydraulic drive, characterized in that it includes a torque testing device, a pressure testing device, a base and a controller, the torque testing device is fixedly connected to the base, and the pressure testing device is connected to the base. The base is slidingly connected, and the sliding centerline of the pressure testing device and the axis of the torque testing device are in the same vertical plane; the signal output end of the torque testing device and the signal output end of the pressure testing device are respectively connected with The corresponding signal input terminal of the controller is electrically connected; 所述扭矩测试装置包括用于提供旋转驱动力的驱动装置、用于传递驱动力的传递单元、用于安装试件的试验单元以及用于测量传递单元扭矩的扭矩测试单元,所述驱动装置、所述试验单元同轴安装在所述底座上,所述驱动装置的输出轴通过传递单元与所述试验单元固接,实现驱动力的传递;所述传递单元为套筒式连接轴,所述连接轴轴向设有贯穿连接轴两端面的通孔,所述连接轴的一端与驱动装置的输出轴键连接;所述连接轴的另一端与试验单元的安装轴键连接;所述驱动装置、所述传递单元以及所述试验单元的中心线重合,保证力的传动为直线传动;扭矩测试单元包括应变仪和多个电阻式应变片,所述电阻式应变片贴覆在所述连接轴的外壁,电阻式应变片沿着传动单元轴线45°方向粘贴;所述电阻式应变片的信号输出端通过半桥电路与所述应变仪的信号输入端电连;所述应变仪的信号输出端与所述控制器的第一信号输入端电连;所述扭矩测试单元的测试端贴覆在所述传递单元表面;所述扭矩测试单元的信号输出端与控制器电连;The torque testing device includes a driving device for providing rotational driving force, a transmission unit for transmitting driving force, a test unit for installing a test piece, and a torque testing unit for measuring the torque of the transmission unit. The driving device, The test unit is coaxially installed on the base, and the output shaft of the driving device is fixedly connected to the test unit through a transmission unit to realize the transmission of driving force; the transmission unit is a sleeve-type connecting shaft, and the The connecting shaft is axially provided with through holes that penetrate both end surfaces of the connecting shaft. One end of the connecting shaft is keyed to the output shaft of the driving device; the other end of the connecting shaft is keyed to the installation shaft of the test unit; the driving device The center lines of the transmission unit and the test unit coincide to ensure that the force transmission is linear transmission; the torque test unit includes a strain gauge and a plurality of resistive strain gauges, and the resistive strain gauges are attached to the connecting shaft. The outer wall of the resistive strain gauge is pasted along the 45° direction of the axis of the transmission unit; the signal output end of the resistive strain gauge is electrically connected to the signal input end of the strain gauge through a half-bridge circuit; the signal output of the strain gauge The terminal is electrically connected to the first signal input terminal of the controller; the test terminal of the torque test unit is attached to the surface of the transmission unit; the signal output terminal of the torque test unit is electrically connected to the controller; 所述压力测试装置包括底架、用于调节测试端高度的升降装置和用于按压在试件表面的压力测试单元,所述底架与所述底座滑动连接,所述升降装置底部与所述底架固接,所述压力测试单元安装在所述升降装置的顶部;所述压力测试单元的自由端装有用于按压在试件表面的测试头,所述压力测试单元的信号输出端与所述控制器的第二信号输入端电连;The pressure testing device includes a bottom frame, a lifting device for adjusting the height of the test end, and a pressure testing unit for pressing on the surface of the test piece. The bottom frame is slidingly connected to the base, and the bottom of the lifting device is connected to the The bottom frame is fixed, and the pressure test unit is installed on the top of the lifting device; the free end of the pressure test unit is equipped with a test head for pressing on the surface of the test piece, and the signal output end of the pressure test unit is connected to the The second signal input terminal of the controller is electrically connected; 所述压力测试单元包括测试板、测试头以及应变式压力传感器,所述测试板一端与升降装置的顶部固接,另一端安装应变式压力传感器,并且每个应变式压力传感器配置一个用于测试压力的测试头;所述应变式压力传感器的信号输出端与所述控制器的第二信号输入端电连;所述测试板分为用于调整测试头水平旋转角度的圆形盘以及用于安装测试头长方体;测试板圆形盘嵌入内芯的顶部设有的与圆形盘半径相当的圆形孔内并通过螺栓固接,测试板的长方体从内芯顶部侧面开设的安装孔伸出;测试板通过圆形孔和侧面的安装孔置于升降装置的内芯;测试板的长方体端部右侧和下侧各连接有应变式压力传感器;右侧应变式压力传感器与用于测定试件表面为平面的试件的压力柱型测试头连接在一起,下侧应变式压力传感器则与用来测试弧形表面及仿生非光滑表面的压力的大小的弧型测试头连接在一起;所述应变式压力传感器的信号输出端与所述控制器的第二信号输入端电连。The pressure test unit includes a test board, a test head and a strain gauge pressure sensor. One end of the test board is fixed to the top of the lifting device, and the other end is equipped with a strain gauge pressure sensor. Each strain gauge pressure sensor is configured with one for testing. pressure test head; the signal output end of the strain gauge pressure sensor is electrically connected to the second signal input end of the controller; the test board is divided into a circular disk for adjusting the horizontal rotation angle of the test head and a circular disk for adjusting the horizontal rotation angle of the test head. Install the cuboid of the test head; the circular disk of the test plate is embedded in the circular hole with the same radius as the circular disk provided on the top of the inner core and fixed by bolts. The cuboid of the test plate protrudes from the installation hole opened on the top side of the inner core. ; The test plate is placed in the inner core of the lifting device through the circular hole and the side mounting hole; the right and lower sides of the cuboid end of the test plate are connected to strain gauge pressure sensors; the strain gauge pressure sensor on the right side is connected to the strain gauge pressure sensor used to measure the test. The pressure column test head of the test piece with a flat surface is connected together, and the strain gauge pressure sensor on the lower side is connected with the arc test head used to test the pressure of the arc surface and the bionic non-smooth surface; so The signal output end of the strain gauge pressure sensor is electrically connected to the second signal input end of the controller. 2.如权利要求1所述的一种基于液压驱动的摩擦阻力系数测试装置,其特征在于:试验单元包括筒体、转动连接轴、轴承端盖以及轴承,所述筒体通过支撑架安装在所述底座上,所述筒体内腔两端部装有用于水平支撑转动连接轴的轴承,所述筒体的两端面分别与用于防止轴承轴向移动的轴承端盖固接;所述转动连接轴的两端从相应的轴承端盖中心通孔中穿出,并且所述转动连接轴与相应的轴承端盖密封转动连接,所述筒体、所述转动连接轴以及所述轴承端盖组成带密封腔的转动副;所述转动连接轴的一端与所述连接轴的一端键连接,另一端安装试件。2. A friction resistance coefficient testing device based on hydraulic drive according to claim 1, characterized in that: the test unit includes a cylinder, a rotating connecting shaft, a bearing end cover and a bearing, and the cylinder is installed on a support frame through a support frame. On the base, the two ends of the inner cavity of the cylinder are equipped with bearings for horizontally supporting the rotation connection shaft, and the two end surfaces of the cylinder are respectively fixed with bearing end caps for preventing the axial movement of the bearing; the rotation Both ends of the connecting shaft pass through the central through hole of the corresponding bearing end cover, and the rotating connecting shaft is sealed and rotationally connected with the corresponding bearing end cover. The cylinder, the rotating connecting shaft and the bearing end cover It forms a rotating pair with a sealed cavity; one end of the rotating connecting shaft is keyed to one end of the connecting shaft, and a test piece is installed on the other end. 3.如权利要求2所述的一种基于液压驱动的摩擦阻力系数测试装置,其特征在于:底架包括滑轨、滑块以及用于阻挡滑块的挡片,所述滑轨铺设在所述底座上,所述滑轨与所述底座固接,保证滑轨中心线与扭矩测试装置的轴线在同一竖直平面内;所述滑块通过滑轨一端的开口塞入滑轨,保证滑块沿着滑轨中心线滑动;所述滑轨沿其横截面的方向开设用于插入挡片的条形缝。3. A friction resistance coefficient testing device based on hydraulic drive according to claim 2, characterized in that: the chassis includes a slide rail, a slide block and a baffle for blocking the slide block, and the slide rail is laid on the On the base, the slide rail is fixedly connected to the base to ensure that the center line of the slide rail and the axis of the torque testing device are in the same vertical plane; the slide block is inserted into the slide rail through the opening at one end of the slide rail to ensure that the slide rail is The block slides along the center line of the slide rail; the slide rail has a strip slit for inserting the baffle along the direction of its cross section. 4.如权利要求3所述的一种基于液压驱动的摩擦阻力系数测试装置,其特征在于:所述升降装置为液压驱动升降柱,包括外筒和内芯,所述外筒的底部与底架的滑块固接;所述内芯的下端插入所述外筒内腔,并与之滑动连接,所述内芯的顶部与所述压力测试单元的测试板固接;所述内芯与所述外筒之间密封间隙填充润滑液。4. A friction resistance coefficient testing device based on hydraulic drive according to claim 3, characterized in that: the lifting device is a hydraulically driven lifting column, including an outer cylinder and an inner core, and the bottom of the outer cylinder and the bottom The slider of the frame is fixedly connected; the lower end of the inner core is inserted into the inner cavity of the outer cylinder and is slidingly connected with it; the top of the inner core is fixedly connected with the test plate of the pressure test unit; the inner core and The sealing gap between the outer cylinders is filled with lubricating fluid. 5.如权利要求1所述的一种基于液压驱动的摩擦阻力系数测试装置,其特征在于:所述驱动装置包括驱动电机和用于安装驱动电机的电机支撑台,所述电机支撑台的底部与所述底座固接,所述驱动电机安装在所述电机支撑台的顶部,并且驱动电机输出轴的中心轴、传动单元的中心轴以及试验单元中心轴同轴。5. A friction resistance coefficient testing device based on hydraulic drive as claimed in claim 1, characterized in that: the drive device includes a drive motor and a motor support platform for installing the drive motor, and the bottom of the motor support platform Fixedly connected to the base, the drive motor is installed on the top of the motor support platform, and the central axis of the drive motor output shaft, the central axis of the transmission unit and the central axis of the test unit are coaxial.
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