CN106680158A - Asphalt mixture separation degree estimation method and device - Google Patents
Asphalt mixture separation degree estimation method and device Download PDFInfo
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Abstract
本发明提供了一种粗集料离析程度评价指标、粗集料离析试验装置、沥青混合料离析程度预估方法,主要内容:1)提出以料堆各区域粗集料级配偏离的加权平均值作为离析程度评价指标。2)试验装置包括支架,支架上固定漏斗,漏斗用于盛放按照比例混合的粗集料,漏斗底部可封闭设置,粗集料通过漏斗落入到可升降的接料盘中;设置若干个内径不同的同心隔离桶,隔离桶穿过下降的接料盘,粗集料进入到各隔离桶内。3)利用装置进行粗集料离析试验,计算得到粗集料离析程度指标。4)通过回归分析建立离析程度指标模型方程。5)利用模型方程与设计级配信息预估沥青混合料离析程度。本发明技术原理明确,装置制作简便,试验及计算过程简单,预估方法可靠。
The invention provides an evaluation index of coarse aggregate segregation degree, a coarse aggregate segregation test device, and a method for estimating the segregation degree of asphalt mixture. The value is used as the evaluation index of segregation degree. 2) The test device includes a bracket, and a funnel is fixed on the bracket. The funnel is used to hold the coarse aggregate mixed according to the proportion. Concentric isolation barrels with different inner diameters, the isolation barrels pass through the falling receiving tray, and the coarse aggregate enters each isolation barrel. 3) Use the device to conduct coarse aggregate segregation test, and calculate the index of coarse aggregate segregation degree. 4) Establish the index model equation of segregation degree through regression analysis. 5) Estimate the segregation degree of asphalt mixture by using the model equation and design gradation information. The technical principle of the invention is clear, the device is easy to manufacture, the test and calculation process is simple, and the estimation method is reliable.
Description
技术领域technical field
本发明属于沥青路面材料技术领域,具体涉及一种粗集料离析程度评价指标、粗集料离析试验装置、沥青混合料离析程度预估方法。The invention belongs to the technical field of asphalt pavement materials, and in particular relates to an evaluation index of coarse aggregate segregation degree, a coarse aggregate segregation test device, and a method for estimating the segregation degree of asphalt mixture.
背景技术Background technique
沥青混合料离析是指集料中粒径大小不同的粗集料和细集料分布不均匀的现象,它严重影响沥青路面的路用性能。鉴于此,国内外开展了沥青混合料离析的相关研究。目前国内外对沥青混合料离析的常用评价方法主要有两类,一类是直接对沥青混合料离析进行评价,主要包括目测法、构造深度法、原位密度法、级配分析法、渗水试验法、红外热像仪法、图像分析法等。CN103196813 B授权了一种道路面层沥青混合料离析程度的检测方法,该发明以沥青混合料车辙试件渗透时间与空隙率的相关关系判断离析程度,检测方法是基于沥青混合料车辙试件的渗水试验。该方法涉及的试件制备及试验过程较繁琐,而且是一种间接判断方法,误差因素较多。CN104251805 A公开了一种沥青混合料级配快速检测方法及其设备,该方法以沥青混合料作为试验对象,选用级配粗比指数、级配稳定系数评价集料配比的优劣。由于试验温度显著影响沥青混合料的施工和易性及离析程度,而该试验设备无相关的温度控制装置,因此试验结果与评价指标的准确性难以控制。另一类则是直接研究集料的离析,根据集料的离析评价沥青混合料的离析程度。CN105259338 A公开了道路粒料类基层材料离析性能评价设备与评价方法,该发明采用料堆堆积直径与堆积高度之比作为离析指标,它是基于离析程度与堆积角呈正相关关系的基础上建立的。但影响堆积角的因素有很多,比如细料一般具有较大休止角,若只采用单一粒径,此时并无离析产生,而采用该指标则会得到细料的离析程度小于粗料的结果,不如直接使用集料级配差异所反映的结果更为准确直观。另外,以上发明均是在沥青混合料设计完成后对离析进行检验,无法在级配设计阶段使用,因而对级配优化设计起不到直接的指导作用。Asphalt mixture segregation refers to the uneven distribution of coarse aggregate and fine aggregate with different particle sizes in the aggregate, which seriously affects the road performance of asphalt pavement. In view of this, relevant research on asphalt mixture segregation has been carried out at home and abroad. At present, there are mainly two types of commonly used evaluation methods for asphalt mixture segregation at home and abroad. One is to directly evaluate asphalt mixture segregation, which mainly includes visual inspection method, structural depth method, in-situ density method, gradation analysis method, and water seepage test. method, infrared thermal imager method, image analysis method, etc. CN103196813 B authorizes a detection method for the degree of segregation of asphalt mixture on the road surface, the invention judges the degree of segregation based on the correlation between the penetration time of the asphalt mixture rut specimen and the void ratio, and the detection method is based on the asphalt mixture rut specimen Water penetration test. The preparation of the test piece and the test process involved in this method are cumbersome, and it is an indirect judgment method with many error factors. CN104251805 A discloses a rapid detection method and equipment for asphalt mixture gradation. The method uses asphalt mixture as a test object, and selects a gradation rough ratio index and a gradation stability coefficient to evaluate the quality of the aggregate ratio. Because the test temperature significantly affects the construction workability and segregation degree of asphalt mixture, and the test equipment has no relevant temperature control device, the accuracy of the test results and evaluation indicators is difficult to control. The other is to directly study the segregation of aggregates, and evaluate the segregation degree of asphalt mixture according to the segregation of aggregates. CN105259338 A discloses segregation performance evaluation equipment and evaluation methods for road granular base materials. The invention uses the ratio of the pile diameter to the pile height as the segregation index, which is based on the positive correlation between the segregation degree and the pile angle. . However, there are many factors that affect the accumulation angle. For example, fine materials generally have a large angle of repose. If only a single particle size is used, there will be no segregation at this time. However, if this index is used, the segregation degree of fine materials will be smaller than that of coarse materials. , it is not as accurate and intuitive as directly using the results reflected by aggregate gradation differences. In addition, the above inventions are for testing segregation after the asphalt mixture design is completed, and cannot be used in the gradation design stage, so they cannot directly guide the gradation optimization design.
发明内容Contents of the invention
本发明第一目的是提供一种粗集料离析程度评价指标,该指标通过模拟粗集料从料仓卸料过程产生的离析而获得。The first object of the present invention is to provide an evaluation index of coarse aggregate segregation degree, which is obtained by simulating the segregation of coarse aggregate during unloading from a silo.
本发明第二目的是提供用于模拟粗集料下落与料堆形成过程中各区域粗集料分布情况的试验装置,利用该装置通过试验来分析计算粗集料离析程度评价指标。该装置利用颗粒运动规律而设计,隔离桶层层设置,便于对料堆中不同区域的粗集料进行取料并进行级配分析。The second object of the present invention is to provide a test device for simulating the distribution of coarse aggregate in each area during the process of the falling of coarse aggregate and the formation of stockpile, and use the device to analyze and calculate the evaluation index of segregation degree of coarse aggregate through experiments. The device is designed according to the law of particle movement, and the isolation buckets are set up layer by layer, which is convenient for taking materials from different areas of the stockpile and performing gradation analysis.
本发明第三目的是提供一种用于预估沥青混合料离析程度的方法,该方法是建立在沥青混合料离析与粗集料离析呈正相关关系的理论基础之上。The third object of the present invention is to provide a method for estimating the segregation degree of asphalt mixture, which is based on the theoretical basis that the segregation of asphalt mixture and the segregation of coarse aggregate are positively correlated.
为了达成上述目的,本发明提供的第一个技术方案:In order to achieve the above object, the first technical solution provided by the present invention:
基于不同粒径的集料在自由落体形成料堆过程中分布差异的技术原理,提出一种粗集料离析程度评价指标,该指标通过模拟按比例混合的粗集料(粒径≥2.36mm)从料仓卸料过程产生的离析而获得。将料堆以同心圆的方式从内至外分为n个区域,3≤n≤6,取每个区域的粗集料进行筛分试验,得到每个区域的粗集料级配曲线,分析各区域的粗集料级配曲线与下落前的粗集料级配(即原级配)曲线产生的偏离,即通过计算这两条级配曲线所包围的面积可得到各区域粗集料的离析程度。运用该计算方法可获得每个区域的离析程度指标ΔSDi(i=1,2,...,n),再以各区域粗集料占料堆总质量比作为权重进行加权平均即可获得粗集料离析程度指标SD,计算结果采用百分数表示,计算公式如下:Based on the technical principle of the distribution difference of aggregates with different particle sizes in the process of free falling to form stockpiles, an evaluation index for the degree of segregation of coarse aggregates is proposed. Obtained from segregation during silo discharge. Divide the stockpile into n areas from the inside to the outside in the form of concentric circles, 3≤n≤6, take the coarse aggregate in each area for screening test, obtain the coarse aggregate grading curve in each area, and analyze The deviation between the coarse aggregate gradation curve in each region and the coarse aggregate gradation curve before falling (that is, the original gradation), that is, by calculating the area enclosed by these two gradation curves, the coarse aggregate in each region can be obtained. Degree of segregation. Using this calculation method, the segregation degree index ΔSD i (i=1,2,...,n) of each region can be obtained, and then the weighted average can be obtained by taking the ratio of coarse aggregate in each region to the total mass of the stockpile as the weight Coarse aggregate segregation degree index SD, the calculation result is expressed as a percentage, and the calculation formula is as follows:
式中:i=1,2,...,n为区域号,代表从内到外n个区域,3≤n≤6;ki为权重,指每个区域粗集料质量mi占总质量m的比例;ΔSDi为i区域粗集料级配曲线与原级配曲线所包围面积;j为集料筛序号,即将筛孔直径分别为2.36mm、4.75mm、9.5mm、13.2mm、16mm、19mm、26.5mm、31.5mm的集料筛从小到大依次记为1、2、3、4、5、6、7、8号筛;cj则代表各序号筛所对应的筛孔直径;分别为i区域粗集料的实际级配曲线与原级配曲线在j筛孔处的通过率。In the formula: i=1,2,...,n is the area number, representing n areas from the inside to the outside, 3≤n≤6; k i is the weight, which means that the mass of coarse aggregate m i in each area accounts for the total The ratio of mass m; ΔSD i is the area surrounded by the coarse aggregate gradation curve and the original gradation curve in region i; The aggregate sieves of 16mm, 19mm, 26.5mm, and 31.5mm are recorded as 1, 2, 3, 4, 5, 6, 7, and 8 sieves from small to large; c j represents the sieve hole diameter corresponding to each serial number sieve ; Respectively, the passing rate of the actual grading curve and the original grading curve of the coarse aggregate in area i at the j sieve hole.
本发明提供的第二方案是:The second scheme provided by the present invention is:
用于分析粗集料离析程度大小的试验装置,包括:The test device used to analyze the degree of segregation of coarse aggregate, including:
支架,支架上固定漏斗,漏斗用于盛放按照级配比例混合的粗集料,漏斗的底部可封闭设置,粗集料通过漏斗落入到接料盘,接料盘可升降设于漏斗的下方,且接料盘与漏斗间隔设定距离设置;The bracket, the funnel is fixed on the bracket, and the funnel is used to hold the coarse aggregate mixed according to the gradation ratio. Below, and the distance between the receiving tray and the funnel is set;
若干个同心设置的内径相异的隔离桶,接料盘下降时隔离桶上升并穿过接料盘,落于接料盘上的粗集料进入到隔离桶内。Several isolation barrels with different inner diameters are concentrically arranged. When the material receiving tray is lowered, the isolation barrels rise and pass through the material receiving tray, and the coarse aggregate falling on the material receiving tray enters the isolation barrel.
为简化结构,支架可以是两根竖杆,漏斗水平设置且通过漏斗架固定于支架的上部,漏斗架的两侧穿过两根竖杆设置,且漏斗架的两侧分别通过固定旋钮固定支架与漏斗架。In order to simplify the structure, the bracket can be two vertical rods, the funnel is set horizontally and fixed on the upper part of the bracket through the funnel frame, the two sides of the funnel frame are set through the two vertical rods, and the two sides of the funnel frame are respectively fixed to the bracket by fixing knobs with funnel rack.
为了便于对粗集料离析程度进行分析,所述漏斗的底部高于支撑盘110-130cm设置。In order to facilitate the analysis of the segregation degree of the coarse aggregate, the bottom of the funnel is set 110-130 cm higher than the supporting plate.
为了保持粗集料在接料盘上料堆的形状,防止粗集料颗粒丢失,在接料盘上设置环形的接料挡桶。In order to keep the shape of the pile of coarse aggregate on the material receiving tray and prevent the loss of coarse aggregate particles, an annular material receiving blocking bucket is set on the material receiving tray.
所述的接料盘开有若干上下相通的圈及一圈用于固定接料挡桶的凹槽,接料盘底部设置十字钢筋以固定接料盘,每个所述的隔离桶的侧壁分为四段以便于十字钢筋通过,圈的尺寸与隔离桶的尺寸相吻合。The receiving tray is provided with a number of upper and lower connected circles and a circle of grooves for fixing the receiving bucket, the bottom of the receiving tray is provided with cross steel bars to fix the receiving tray, and the side wall of each of the isolation barrels It is divided into four sections to facilitate the passage of cross bars, and the size of the circle matches the size of the isolation barrel.
所述隔离桶包括所述的侧壁和固定于所述支架底部的支撑盘,支撑盘上表面设置用于固定侧壁的凹槽,以方便后期对隔离桶侧壁的拆除,以便于从某一隔离桶内取出粗集料。The isolation barrel includes the side wall and a support plate fixed on the bottom of the bracket. The upper surface of the support plate is provided with a groove for fixing the side wall, so as to facilitate the removal of the side wall of the isolation barrel in the later stage, so that it can be removed from a certain Coarse aggregate is taken out of an isolation barrel.
为将料堆分为n个区域,所述隔离桶共设置n-1层,其内径大小从内至外依次为dcm、2d cm、…、(n-1)d cm,取接料挡桶内径大小为nd cm,其中,3≤n≤6,10≤d≤20,45≤nd≤80。In order to divide the stockpile into n areas, the isolation barrels are provided with n-1 layers in total, and their inner diameters are dcm, 2d cm, ..., (n-1)d cm from the inside to the outside. The inner diameter is nd cm, where 3≤n≤6, 10≤d≤20, 45≤nd≤80.
所述支撑盘的圆周超出所述的支架设置。The circumference of the support disc is set beyond the bracket.
所述接料盘设有开孔,所述支架穿过开孔设置,在所述支撑盘与所述接料盘之间设置升降机构,接料盘在最高位置时,隔离桶的最高位置与接料盘的上表面平齐。The receiving tray is provided with an opening, the bracket is set through the opening, and a lifting mechanism is set between the support tray and the receiving tray. When the receiving tray is at the highest position, the highest position of the isolation barrel is in contact with The upper surface of the receiving tray is flush.
进一步地,所述升降机构设于所述支架的外圈。Further, the lifting mechanism is arranged on the outer ring of the bracket.
利用该试验装置获得粗集料离析程度指标的试验方法如下:The test method for obtaining the index of coarse aggregate segregation degree by using the test device is as follows:
1)将按照级配比例混合的粗集料从设定高度作自由落体运动落下,在接料盘内形成料堆;1) The coarse aggregate mixed according to the gradation ratio falls freely from the set height to form a pile in the receiving tray;
2)接料盘在升降机构的带动下向下移动,若干个同心设置的隔离桶穿过接料盘上移,接料盘上的粗集料落入到隔离桶内;2) The material receiving tray moves downward under the drive of the lifting mechanism, and several concentric isolation barrels move up through the material receiving tray, and the coarse aggregate on the material receiving tray falls into the isolation barrel;
3)从外到内逐层对隔离桶内的粗集料进行取料筛分,得到每个隔离桶内的粗集料级配曲线;3) Retrieving and screening the coarse aggregate in the isolation barrel layer by layer from the outside to the inside to obtain the coarse aggregate gradation curve in each isolation barrel;
4)通过计算各区域粗集料级配偏离值的加权平均值得到离析程度指标SD;4) Obtain the segregation degree index SD by calculating the weighted average value of coarse aggregate gradation deviation in each region;
5)重复步骤1)-步骤4)至少3次,得到的平均值作为最终的试验结果。5) Repeat step 1)-step 4) at least 3 times, and the average value obtained is used as the final test result.
本发明提供的第三方案是:The third scheme provided by the present invention is:
一种用于预估沥青混合料离析程度大小的方法,该方法以沥青混合料离析与粗集料离析呈正相关关系为理论基础,采用混料均匀设计法设计试验方案,通过本发明提供的离析评价指标、试验装置及试验方法确定试验方案中各组粗集料的离析程度指标,将各组试验结果进行回归分析得到预测模型,具体步骤如下:A method for estimating the degree of segregation of asphalt mixture, the method is based on the theory that the segregation of asphalt mixture and the segregation of coarse aggregate are positively correlated, adopts the uniform design method of mixture design to design the test plan, through the segregation provided by the present invention The evaluation index, test device and test method determine the segregation degree index of each group of coarse aggregate in the test plan, and perform regression analysis on the test results of each group to obtain a prediction model. The specific steps are as follows:
1)根据沥青混合料公称最大粒径确定采用粗集料(粒径≥2.36mm)的档数a(如AC-16级配时a=5),以各档粗集料占总质量的比例为自变量,离析程度指标SD为因变量,采用混料均匀设计法进行试验设计,制定试验方案。由于各档粗集料占总质量的比例之和为100%,因此试验因子数为a-1,试验方案的组数为(a-1)2。1) According to the nominal maximum particle size of the asphalt mixture, determine the grade number a of the coarse aggregate (particle size ≥ 2.36mm) (for example, a=5 when AC-16 is graded), and the ratio of each grade of coarse aggregate to the total mass is the independent variable, and the segregation degree index SD is the dependent variable. The uniform mixture design method is used for experimental design, and the experimental plan is formulated. Since the sum of the proportions of each grade of coarse aggregate to the total mass is 100%, the number of test factors is a-1, and the number of groups of the test scheme is (a-1) 2 .
2)按照上述试验方案,通过本发明提供的粗集料离析评价指标、试验装置及试验方法确定试验方案中各组粗集料的离析程度指标。2) According to the above-mentioned test scheme, the segregation degree index of each group of coarse aggregate in the test scheme is determined through the coarse aggregate segregation evaluation index, test device and test method provided by the present invention.
3)根据上述试验结果,通过统计软件建立以各档粗集料占总质量比为自变量,离析程度指标为因变量的回归模型方程,并对得到的方程与回归系数进行显著性检验。3) According to the above test results, a regression model equation with the ratio of coarse aggregate to the total mass of each grade as the independent variable and the segregation degree index as the dependent variable was established by statistical software, and the obtained equation and regression coefficient were tested for significance.
4)若上述显著性检验符合要求,则建立的回归方程是有效的,可作为预估沥青混合料离析程度大小的公式;若不符合要求,则重复步骤1)-步骤3)直至检验满足要求。4) If the above significance test meets the requirements, the established regression equation is valid and can be used as a formula for estimating the segregation degree of asphalt mixture; if it does not meet the requirements, repeat steps 1)-3) until the test meets the requirements .
5)沥青混合料级配设计时,将不同设计级配的粗集料比例代入上述模型方程即可预估它们的离析程度大小,从而可以寻求离析程度较小而且矿料间隙率又符合规范要求的级配作为设计级配,为级配优化设计提供了理论依据与可行的方法。5) When designing asphalt mixture gradation, substituting the proportions of coarse aggregates of different design gradations into the above model equations can estimate their segregation degree, so that the segregation degree is small and the mineral void ratio meets the specification requirements. As the design gradation, the gradation provides a theoretical basis and feasible method for gradation optimization design.
本发明具有以下优点:The present invention has the following advantages:
1)本发明的技术原理清晰明确,评价指标含义清楚,计算相对简单。1) The technical principle of the present invention is clear and definite, the meaning of the evaluation index is clear, and the calculation is relatively simple.
2)本发明试验装置的整体结构简单,通过升降机构、接料盘与隔离桶的设置,便于对集料料堆各个区域集料进行收集,较快获得各区域集料的离析情况,进而确定离析程度指标。2) The overall structure of the test device of the present invention is simple. Through the setting of the lifting mechanism, the receiving tray and the isolation barrel, it is convenient to collect the aggregates in each area of the aggregate stockpile, and the segregation of the aggregates in each area can be obtained quickly, and then determined. Segregation degree index.
3)本发明的试验对象为粗集料而非沥青混合料,方法操作简单,通过少量的试验与计算即可建立离析程度预估模型方程,可用于级配设计阶段预估沥青混合料的离析程度,为级配优化设计提供了理论依据与可行的方法。3) The test object of the present invention is coarse aggregate instead of asphalt mixture, the method is simple to operate, and the segregation degree prediction model equation can be established through a small amount of tests and calculations, which can be used to estimate the segregation of asphalt mixture in the gradation design stage The degree provides a theoretical basis and a feasible method for the gradation optimization design.
附图说明Description of drawings
图1为粗集料离析程度评价装置整体示意图;Fig. 1 is the overall schematic diagram of the coarse aggregate segregation degree evaluation device;
图2为隔离桶隔离料堆示意图;Fig. 2 is a schematic diagram of an isolation barrel isolation stockpile;
图3为连接漏斗与支架的漏斗架结构示意图;Fig. 3 is the structural representation of the funnel frame connecting the funnel and the support;
图4为接料盘的结构图;Fig. 4 is the structural diagram of receiving tray;
图5为通过凹槽固定在支撑盘上的若干个隔离桶结构示意图;Fig. 5 is a structural schematic diagram of several isolation barrels fixed on the support plate through grooves;
图中:1-漏斗;2-旋转挡板;3-漏斗架;4-固定旋钮;5-支架;6-升降机构;7-接料挡桶;8-接料盘;9-支撑盘;10-隔离桶。In the figure: 1- funnel; 2- rotating baffle; 3- funnel frame; 4- fixed knob; 5- bracket; 6- lifting mechanism; 10 - Isolation barrel.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行系统的描述。The following will systematically describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
用于分析粗集料离析程度大小的试验装置,如图1和图2所示,包括:The test device used to analyze the degree of segregation of coarse aggregate, as shown in Figure 1 and Figure 2, includes:
支架,支架上固定漏斗1,漏斗用于盛放按照级配比例混合的粗集料,漏斗的底部可封闭设置,漏斗1的底部设置旋转挡板2,当需要盛放粗集料时,旋转挡板2封闭漏斗的底部,打开旋转挡板2后,粗集料通过漏斗1落入到接料盘8,接料盘可升降设于漏斗1的下方,所述漏斗的底部高于支撑盘9 110cm设置,且接料盘与漏斗间隔设定距离设置。The bracket, the funnel 1 is fixed on the bracket, and the funnel is used to hold the coarse aggregate mixed according to the gradation ratio. The baffle plate 2 closes the bottom of the funnel. After the rotating baffle plate 2 is opened, the coarse aggregate falls into the receiving tray 8 through the funnel 1. The receiving tray can be lifted and lowered under the funnel 1. The bottom of the funnel is higher than the support tray 9 110cm setting, and the distance setting between the material receiving tray and the funnel is set.
三个同心设置的内径相异的隔离桶10,其内径大小从内至外依次为18cm、36cm、54cm。接料盘8下降时隔离桶10上升并穿过接料盘8,落于接料盘8上的粗集料进入到隔离桶10内。Three concentric isolation barrels 10 with different inner diameters have inner diameters of 18cm, 36cm, and 54cm from inside to outside. When the material receiving tray 8 descends, the isolation barrel 10 rises and passes through the material receiving tray 8, and the coarse aggregate falling on the material receiving tray 8 enters in the isolation barrel 10.
为简化结构,支架5可以是两根竖杆,漏斗1水平设置且通过漏斗架3固定于支架5的上部,漏斗架3的两侧穿过两根竖杆设置,且漏斗架3的两侧分别通过固定旋钮4固定支架与漏斗架,这样实现漏斗的高度可调。For simplifying the structure, the support 5 can be two vertical rods, the funnel 1 is horizontally arranged and fixed on the top of the support 5 by the funnel frame 3, the two sides of the funnel frame 3 pass through the two vertical rods, and the two sides of the funnel frame 3 The bracket and the funnel frame are respectively fixed by the fixing knob 4, so that the height of the funnel is adjustable.
在接料盘8上设置环形的接料挡桶7,内径大小为72cm。An annular material receiving block bucket 7 is set on the material receiving tray 8, and the inner diameter is 72cm.
所述的接料盘8开有三个上下相通的圈,用于隔离桶10通过;最外侧一圈为凹槽,用于固定接料挡桶7,如图4所示,接料盘8底部设置十字钢筋以固定接料盘,每个所述的隔离桶10的侧壁分为四段以便于十字钢筋通过,圈的尺寸与隔离桶10的尺寸相吻合。The material receiving tray 8 is provided with three up and down connected circles, which are used for the passage of the isolation barrel 10; The cross steel bar is set to fix the receiving tray, and the side wall of each of the isolation buckets 10 is divided into four sections so that the cross steel bars pass through, and the size of the ring matches the size of the isolation bucket 10.
所述隔离桶10包括所述的侧壁和固定于所述支架底部的支撑盘9,如图5所示,支撑盘9上表面设置用于固定侧壁的凹槽,以方便后期对隔离桶10侧壁的拆除,以方便对某一隔离桶10内集料的取出。The isolation barrel 10 includes the side wall and the support plate 9 fixed on the bottom of the bracket, as shown in Figure 5, the upper surface of the support plate 9 is provided with a groove for fixing the side wall, so as to facilitate the later stage of the isolation barrel 10 side walls are removed to facilitate the removal of the aggregate in a certain isolation bucket 10.
所述支撑盘9的圆周超出所述的支架5设置;所述接料盘8设有开孔,所述支架5穿过开孔设置,在所述支撑盘9与所述接料盘8之间设置升降机构6,所述升降机构6设于所述支架5的外圈,升降机构可以是电动升降机,接料盘9在最高位置时,隔离桶10的最高位置与接料盘的上表面平齐。The circumference of the support plate 9 is set beyond the support 5; the receiving tray 8 is provided with an opening, and the support 5 is arranged through the opening, between the support plate 9 and the receiving tray 8 Lifting mechanism 6 is arranged between, and described lifting mechanism 6 is located at the outer ring of described support 5, and lifting mechanism can be electric lifter, and when material receiving tray 9 is at the highest position, the highest position of isolation barrel 10 and the upper surface of material receiving tray flush.
由于颗粒粒径大小不同,其在自由落体形成料堆过程中的运动距离会有所不同,粒径越大的颗粒运动距离越远,这就导致了料堆从内至外各区域的级配情况发生变化,从而产生离析。以此为依据,以同心圆的方式将料堆从内至外分为四个区域,分析各区域的粗集料级配曲线与原级配曲线产生的偏离,即通过计算这两条级配曲线所包围的面积就可得到各区域粗集料的离析情况。采用该计算方法可获得四个区域的离析指标ΔSi(i=1,2,3,4),再以各区域粗集料占料堆总质量比作为权重进行加权平均即可获得最终的离析程度指标SD,计算结果采用百分数表示,具体计算公式如下:Due to the different sizes of the particles, their movement distances in the process of free falling to form a stockpile will be different. The larger the particle size, the farther the movement distance, which leads to the gradation of the stockpile from the inside to the outside. Circumstances change, resulting in segregation. Based on this, the stockpile is divided into four areas from the inside to the outside in the form of concentric circles, and the deviation between the coarse aggregate grading curve of each area and the original grading curve is analyzed, that is, by calculating the two grading curves The area surrounded by the curve can obtain the segregation of coarse aggregate in each region. Using this calculation method, the segregation index ΔS i (i=1, 2, 3, 4) of the four regions can be obtained, and then the final segregation can be obtained by weighting the ratio of coarse aggregate to the total mass of the stockpile in each region as the weight The degree index SD, the calculation result is expressed as a percentage, and the specific calculation formula is as follows:
式中:i=1,2,3,4为区域号,代表从内到外4个区域;ki为权重,指每个区域粗集料质量占总质量的比例;ΔSDi为i区域粗集料级配曲线与原级配曲线所包围面积;j为集料筛序号,即将筛孔直径分别为2.36mm、4.75mm、9.5mm、13.2mm、16mm、19mm、26.5mm、31.5mm的集料筛从小到大依次记为1、2、3、4、5、6、7、8号筛;cj则代表各序号筛所对应的筛孔直径;分别为i区域粗集料的实际级配曲线与原级配曲线在j筛孔处的通过率。In the formula: i=1, 2, 3, 4 are area numbers, which represent four areas from inside to outside; k i is weight, which refers to the proportion of the mass of coarse aggregate in each area to the total mass; ΔSD i is the coarse aggregate in area i The area enclosed by the aggregate gradation curve and the original gradation curve; j is the serial number of the aggregate sieve, that is, the aggregate sieve diameters are 2.36mm, 4.75mm, 9.5mm, 13.2mm, 16mm, 19mm, 26.5mm, and 31.5mm. The material sieves are recorded as No. 1, 2, 3, 4, 5, 6, 7, and No. 8 sieves from small to large; c j represents the sieve hole diameter corresponding to each serial number sieve; Respectively, the passing rate of the actual grading curve and the original grading curve of the coarse aggregate in area i at the j sieve hole.
采用上述的装置,具体的试验方法如下:Using the above-mentioned device, the specific test method is as follows:
1)将各档粗集料按照级配比例进行配料,取试样质量为10-15kg及以上;1) The coarse aggregates of each grade are batched according to the gradation ratio, and the mass of the sample is 10-15kg or more;
2)采用多次翻倒搅动的方式使粗集料充分混合均匀,然后将混合好的粗集料分两次装入漏斗1中;2) The coarse aggregate is fully mixed evenly by multiple times of overturning and stirring, and then the mixed coarse aggregate is loaded into the funnel 1 twice;
3)将漏斗架3固定于支架5距支撑盘110-130cm处;3) Fix the funnel frame 3 on the bracket 5 at a distance of 110-130cm from the support plate;
4)将装满料的漏斗1置于支架5上并保证漏斗1处于水平状态,旋转漏斗口挡板2,使粗集料自由落下并在接料盘8上形成料堆;4) Put the funnel 1 filled with material on the bracket 5 and ensure that the funnel 1 is in a horizontal state, and rotate the baffle plate 2 at the mouth of the funnel to make the coarse aggregate fall freely and form a pile on the receiving tray 8;
5)通过升降机构6将接料盘8沿支架缓缓降下,使料堆在通过隔离桶10时被隔离为四个部分;5) Slowly lower the material receiving tray 8 along the support through the lifting mechanism 6, so that the material pile is isolated into four parts when passing through the isolation barrel 10;
6)从外到内逐层去除隔离桶侧壁取料进行筛分试验,得到每个区域粗集料的级配曲线;6) Remove the side wall of the isolation barrel layer by layer from the outside to the inside to take the material and carry out the screening test to obtain the gradation curve of the coarse aggregate in each area;
7)利用公式计算得到离析程度指标SD,重复上述试验至少三次,得到的平均值作为试验得到的最终结果。7) Use the formula to calculate the segregation degree index SD, repeat the above test at least three times, and obtain the average value as the final result obtained from the test.
以级配中各档粗集料质量占总质量的比例为自变量,离析程度指标SD为因变量,采用二次多元非线性方程对试验数据进行回归分析,其中自变量的数目跟沥青混合料公称最大粒径有关。以AC-16为例,粗集料共有2.36-4.75mm、4.75-9.5mm、9.5-13.2mm、13.2-16mm、16-19mm五档,故共有5个因变量,设为X1、X2、X3、X4与X5,分别为各档粗集料占总质量的比例。采用混料均匀设计法制定试验方案,通过上述试验步骤与计算得到各组的离析程度指标SD,结果见表1。Taking the ratio of the mass of each grade of coarse aggregate to the total mass in the gradation as the independent variable, and the segregation index SD as the dependent variable, a quadratic multivariate nonlinear equation was used to perform regression analysis on the test data, in which the number of independent variables was the same as that of the asphalt mixture The nominal maximum particle size is related. Taking AC-16 as an example, there are five grades of coarse aggregate: 2.36-4.75mm, 4.75-9.5mm, 9.5-13.2mm, 13.2-16mm, and 16-19mm, so there are 5 dependent variables, which are set as X 1 and X 2 , X 3 , X 4 and X 5 are the proportions of each grade of coarse aggregate to the total mass, respectively. The test plan was formulated by using the mixed material uniform design method, and the segregation degree index SD of each group was obtained through the above test steps and calculations. The results are shown in Table 1.
表1 AC-16各组粗集料比例及离析试验结果Table 1 Coarse aggregate ratio and segregation test results of each group of AC-16
利用表1的试验结果,采用Matlab、SPSS、DPS、Mathematica等软件建立多元统计回归模型,得到回归方程如下:Using the test results in Table 1, a multivariate statistical regression model was established using software such as Matlab, SPSS, DPS, and Mathematica, and the regression equation was obtained as follows:
SD(x)=6.57807+0.23754x2+0.36526x5-0.0033792x2 2-0.0020741x3 2-0.00161631x4 2 SD(x)=6.57807+0.23754x 2 +0.36526x 5 -0.0033792x 2 2 -0.0020741x 3 2 -0.00161631x 4 2
-0.00624091x5 2-0.00524766x2x3-0.00172642x2x4-0.00460765x2x5+0.00310281x3x4 -0.00624091x 5 2 -0.00524766x 2 x 3 -0.00172642x 2 x 4 -0.00460765x 2 x 5 +0.00310281x 3 x 4
+0.00126779x3x5-0.00528102x4x5 +0.00126779x 3 x 5 -0.00528102x 4 x 5
为检验回归模型方程的可靠性,在显著性水平α下对该方程进行F检验,若F≥Fα(m,n-m-1),则回归模型方程在给定的显著性水平α下是显著的,否则不显著;同时,尚需检验回归系数的显著性,如果Fi≥Fα(1,n-m-1),则显著,否则不显著。该模型方程中,显著性水平取α=0.05,自变量个数m=12,观测组数n=16,经查F分布表得:Fα(m,n-m-1)=F0.05(12,3)=8.74,Fα(1,n-m-1)=F0.05(1,3)=10.13。由统计软件计算得回归方程的F值为556.20,大于8.74;各系数显著性检验的Fi值见表2,均大于10.13。因此,回归方程和回归系数在显著性水平α=0.05下均显著,说明方程在该显著性水平下是有效的。In order to test the reliability of the regression model equation, the F test is carried out on the equation at the significance level α. If F≥F α (m,nm-1), the regression model equation is significant at the given significance level α , otherwise it is not significant; at the same time, the significance of the regression coefficient still needs to be tested, if F i ≥ F α (1,nm-1), it is significant, otherwise it is not significant. In this model equation, the significance level is α=0.05, the number of independent variables is m=12, and the number of observation groups is n=16. After checking the F distribution table: F α (m,nm-1)=F 0.05 (12, 3) = 8.74, F α (1, nm-1) = F 0.05 (1, 3) = 10.13. The F value of the regression equation calculated by the statistical software is 556.20, greater than 8.74; the F i values of the significance test of each coefficient are shown in Table 2, all greater than 10.13. Therefore, both the regression equation and the regression coefficient are significant at the significance level α=0.05, indicating that the equation is valid at this significance level.
表2模型显著性检验结果Table 2 Model Significance Test Results
同时为确保回归模型的预测精度,对模型预测结果与实际试验结果进行对比分析,结果如表3所示,相对误差的平均值为0.8%。At the same time, in order to ensure the prediction accuracy of the regression model, the prediction results of the model were compared with the actual test results. The results are shown in Table 3, and the average relative error is 0.8%.
表3模型预测精度分析结果Table 3 Analysis results of model prediction accuracy
通过回归模型系数显著性检验及模型预测精度分析,该回归模型方程符合要求,比较可靠。Through the significance test of the regression model coefficient and the analysis of the model prediction accuracy, the regression model equation meets the requirements and is relatively reliable.
为说明回归模型方程的应用及验证,在JTG F40-2004《公路沥青路面施工技术规范》规定的工程级配范围内选取三条级配曲线,各档粗集料的比例见表4,通过上述试验得到的离析程度指标SD(实测)列入表4,同时将3组比例代入上文建立的模型方程即可得到离析程度指标预测值SD’(预测),也列入表4。由表4中的SD(实测)与值SD’(预测)可见,尽管预测值与实测值存在一定的偏差,但其大小排序是一致的,均是组1<组3<组2,说明级配1的离析程度最小。因此,可以根据粗集料离析试验建立的模型方程来预判沥青混合料的离析程度。In order to illustrate the application and verification of the regression model equation, three gradation curves were selected within the engineering gradation range stipulated in JTG F40-2004 "Technical Specifications for Construction of Highway Asphalt Pavement". The obtained segregation degree index SD (actual measurement) is listed in Table 4, and the predicted value SD' (prediction) of the segregation degree index can be obtained by substituting the proportions of the three groups into the model equation established above, which is also listed in Table 4. It can be seen from the SD (actual measurement) and value SD' (prediction) in Table 4 that although there is a certain deviation between the predicted value and the measured value, their order of size is consistent, all of which are group 1<group 3<group 2, indicating the level The degree of segregation was the least for configuration 1. Therefore, the segregation degree of asphalt mixture can be predicted according to the model equation established by the coarse aggregate segregation test.
表4三条级配粗集料配比与离析程度的试验值及预测值Table 4 The test value and predicted value of the three graded coarse aggregate ratio and segregation degree
目前我国尚未有系统的沥青混合料离析评价体系,而现有的一些离析评价指标则大多需要对拌制的沥青混合料或沥青混合料试件进行试验与评价。相对于这种必须经过繁琐试验才能得到离析程度大小排序的做法,本发明提出的方法具有明显的技术优势,一是技术原理清晰明确,评价指标含义清楚,计算相对简单;二是试验装置制作比较简便,试验过程简单可行,试验量及计算量比较少;三是在级配设计阶段就可预判沥青混合料的离析程度,为级配优化设计提供了理论依据与可行的方法。At present, there is no systematic asphalt mixture segregation evaluation system in our country, and most of the existing segregation evaluation indexes need to test and evaluate the asphalt mixture or asphalt mixture specimens. Compared with the practice of sorting the degree of segregation that must go through tedious tests, the method proposed by the present invention has obvious technical advantages. First, the technical principle is clear and definite, the meaning of the evaluation index is clear, and the calculation is relatively simple; It is simple, the test process is simple and feasible, and the amount of test and calculation is relatively small; third, the segregation degree of asphalt mixture can be predicted in the stage of gradation design, which provides a theoretical basis and feasible method for gradation optimization design.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现,未予以详细说明和局部放大呈现的部分,为现有技术,在此不进行赘述。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Parts presented in detail and partially enlarged are prior art, and will not be repeated here. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and characteristics disclosed herein.
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