CN106677521A - Formworks for concrete pouring and with an atomizing device and storehouse surface temperature controlling system applying same - Google Patents
Formworks for concrete pouring and with an atomizing device and storehouse surface temperature controlling system applying same Download PDFInfo
- Publication number
- CN106677521A CN106677521A CN201611043334.2A CN201611043334A CN106677521A CN 106677521 A CN106677521 A CN 106677521A CN 201611043334 A CN201611043334 A CN 201611043334A CN 106677521 A CN106677521 A CN 106677521A
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- China
- Prior art keywords
- concrete
- sprayer unit
- storehouse
- template
- pipeline
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/10—Forming or shuttering elements for general use with additional peculiarities such as surface shaping, insulating or heating, permeability to water or air
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/1927—Control of temperature characterised by the use of electric means using a plurality of sensors
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Architecture (AREA)
- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses formworks for concrete pouring and with an atomizing device and a storehouse surface temperature controlling system applying the same. The atomizing device is arranged on the existing formworks for concrete pouring. The atomizing device comprises a pipelines, a plurality of nozzles are arranged on the pipelines, and the pipelines on every two adjacent formworks communicate with each other through connecting valves. Inlets of the pipelines are connected with high-pressure water delivery pipelines. The system further comprises a data collecting subsystem used for collecting the climatic data of a concrete storehouse surface and a storehouse surface climate controlling subsystem used for controlling the working mode of the atomizing device according to the climatic data of the concrete storehouse surface. The atomizing device is additionally arranged on the existing formworks for concrete pouring, so that the atomizing device can be utilized to lower the temperature in the process of concrete pouring, temperature back flowing can be effectively prevented, construction progress is not affected, and additional increasing of the engineering cost is not needed.
Description
Technical field
The present invention relates to a kind of concreting template with sprayer unit and the storehouse face temperature control system using it, belong to
Water conservancy and hydropower technical field.
Background technology
Summer concreting typically all adopts Outputting Pre-cooling Concrete, and placing temperature is far below temperature, therefore temperature easily occurs
Pour in down a chimney phenomenon, affect construction speed.Affecting the key factor of summer concrete storehouse surface temperature recovery has solar radiant heat, environment gas
Temperature, hydration heat of concrete temperature rise etc., concrete exposes in atmosphere, there is conduction of heat, summer between ambient air and concrete
Its sunshine is strong, and heat is directly transmitted to storehouse surface concrete by the sun by heat radiation, and ambient temperature is to hydrated cementitious heat release speed
Degree has certain impact, and outside air temperature is higher, and storehouse surface concrete is exposed to the sun, and the time is longer, and concrete hydrating exotherm rate accelerates, its temperature
Rise the impact to storehouse face and become big, it is therefore desirable to be controlled by.
It is existing to prevent the major measure of storehouse face temperature rise from having：Spraying machine spraying, covering and heat insulating by, set up sunshade etc., one
Aspect, the temperature control effect of several temperature control measures is limited：Spraying machine spray effect is uneven；Insulation is required and covers repeatedly, opens,
Increase pours workload；Sunshade suspension point is relatively low, and impact pours storehouse intensity, is suspended in and pours more than facility, shaded effects
It is undesirable；On the other hand, existing temperature control measures are all in concreting process, to introduce various temperature control devices, not only not
Construct with the impact concrete storehouse surface of degree, and adds additional construction investment.
The content of the invention
In view of the foregoing, it is an object of the invention to provide a kind of concreting template with sprayer unit and should
With its storehouse face temperature control system, sprayer unit is set up in existing concreting template, with reference to temperature control system, can be in mixed
Temperature control process is carried out in solidifying soil casting process, both can effectively prevent temperature from pouring in down a chimney, and do not affect construction speed, without the need for extra increase
Engineering cost.
For achieving the above object, the present invention is employed the following technical solutions：
A kind of concreting template with sprayer unit,
Sprayer unit is set in concreting template,
The sprayer unit includes pipeline, and pipeline is provided with some nozzles,
Two-by-two adjacent concrete is poured and is connected by connection valve with the pipeline in template.
Further,
Some described concreting template of the structure around concrete storehouse surface is enclosed, the entrance Jing thereon is high
Pressure hydraulic pipeline is connected with pumping plant outlet.
The concreting template is integrally formed with pipeline.
The concreting die head is provided with the draw-in groove for setting the pipeline for card.
The concreting die head is provided with aqueduct and gas pipeline, on the aqueduct and gas pipeline
Some nozzles are equipped with, two-by-two adjacent aqueduct, gas pipeline are connected by corresponding connection valve.
The entrance Jing high-pressure hydraulic pipe-lines of the aqueduct are connected with gargoyle of pumping station, the entrance of the gas pipeline
Jing air delivering pipelines are connected with compressed air source.
A kind of storehouse face temperature control system of concreting template of the application with sprayer unit, including：
Concreting template of the structure with sprayer unit is enclosed around concrete storehouse surface, concreting template is provided with
Sprayer unit, the sprayer unit includes pipeline, and pipeline is provided with some nozzles, and two-by-two adjacent concrete is poured with the pipe in template
Road is connected by connection valve, and entrance is connected with high-pressure hydraulic pipe-line,
Data acquisition subsystem, for gathering the climatic data of concrete storehouse surface,
Storehouse face climate control subsystem, for according to the climatic data of concrete storehouse surface, controlling the work side of sprayer unit
Formula.
The data acquisition subsystem includes the first main control chip, the first wireless transport module, for gathering the coagulation
The Temperature Humidity Sensor of the climatic data in Tu Cang faces, air velocity transducer, solar radiation sensor, the Temperature Humidity Sensor, wind speed
Sensor, the data output end of solar radiation sensor are connected respectively with the data input pin of first main control chip, and this
The I/O ends of one main control chip are connected with first wireless transport module,
Storehouse face climate control subsystem includes the second main control chip, the second wireless transport module, and is arranged at described
Water path switch valve door on high-pressure hydraulic pipe-line, pressure regulating valve, the I/O ends of second main control chip second are wirelessly transferred mould with this
Block is connected, and the control end of second main control chip is connected with the control end of the water path switch valve door, pressure regulating valve,
Climatic data Jing of the concrete storehouse surface of data acquisition subsystem collection first wireless transport module transmission
To the storehouse face climate control subsystem, the storehouse face climate control subsystem is according to the climatic data and default weather threshold value or gas
Wait spray pattern, spread of spray and spraying hydraulic pressure that threshold range controls the sprayer unit.
Storehouse face climate control subsystem also with control centre's data cube computation, the control centre is according to the climatic data
Dynamic is adjusted, sets the weather threshold value or weather threshold range.
Storehouse face climate control subsystem also includes the input block for setting the weather threshold value or threshold range,
The input block is connected with the data input pin of second main control chip.
It is an advantage of the invention that：
The concreting template with sprayer unit and the storehouse face temperature control system using it of the present invention, in existing mixed
Solidifying soil is poured with sprayer unit is set up in template, in concreting process, is combined certainly using the sprayer unit of die head
Dynamicization temperature control system realizes temperature control process, can effectively prevent temperature from pouring in down a chimney, and, set without the need for additional configuration temperature control again in work progress
It is standby, construction speed is not interfered with, increase engineering cost without the need for extra.
Description of the drawings
Figure 1A is the formwork structure schematic diagram of the first embodiment of the present invention.
Figure 1B is the formwork structure schematic diagram of the second embodiment of the present invention.
Fig. 1 C are the formwork structure schematic diagrams of the third embodiment of the present invention.
Fig. 2 is the topology diagram of the storehouse face temperature control system of the present invention.
Fig. 3 is the block diagram of system of the storehouse face temperature control system of the present invention.
Specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
As shown in Figure 1A -1C, 2, in the casting process of concrete storehouse surface 1, structure concreting mould need to be enclosed around the face of storehouse
Plate, the concreting template with sprayer unit disclosed by the invention is in (the letter below of existing concreting template
Claim template) on sprayer unit is set, sprayer unit includes pipeline, and pipeline is provided with nozzle, and two-by-two the pipeline in adjacent forms leads to
Cross connection valve to be connected.
As shown in Figure 1A, in first embodiment, the top prefabricated pipeline 11 (template is integrally formed with pipeline) of template 10, pipe
Road 11 is provided with some nozzles 12, according to the actual size of concrete storehouse surface, structure is enclosed around concrete storehouse surface and assembles some moulds
Plate 10, two-by-two the pipeline 11 in adjacent forms 10 be connected by connection valve 13, template 10 and pipeline 11 are assembled after finishing, pipe
The entrance connection high-pressure hydraulic pipe-line 3 of road 11, pumping plant 4 is delivered to gas-vapor mix in each template 10 by high-pressure hydraulic pipe-line 3
Pipeline 11, the gas-vapor mix Jing nozzle 12 in pipeline 11 to surrounding spray, in concrete storehouse surface formed water smoke.
As shown in Figure 1B, in second embodiment, prefabricated aqueduct 21 and gas pipeline 22, water-supply-pipe at the top of template 20
Road 21 is provided with some spray nozzles 23, and gas pipeline 22 is provided with some jet nozzles 24, according to the reality of concrete storehouse surface
Size, structure is enclosed around concrete storehouse surface and assembles some templates 20, two-by-two the Jing connection valves of aqueduct 21 in adjacent forms 20
25 are connected, and two-by-two the Jing connection valves 26 of gas pipeline 22 in adjacent forms 20 are connected, template 20, aqueduct 21 and gas transmission
Pipeline 22 is assembled after finishing, and water is passed through high-pressure hydraulic pipe-line 3 by the entrance of aqueduct 21 connection high-pressure hydraulic pipe-line 3, pumping plant 4
The aqueduct 21 being delivered in each template 20, the water Jing spray nozzles 23 in aqueduct 21 to surrounding sprays, gas pipeline
22 entrance Jing appendixs connect compressed air source, and air Jing jet nozzles 24 spray, and water mixes in atmosphere with gas, in concrete
Storehouse face forms water smoke.
As shown in Figure 1 C, in 3rd embodiment, the prefabricated draw-in groove 34 that pipeline 31 is set for card in the top of template 30, pipeline 31
Some nozzles 32 are provided with, structure are enclosed around concrete storehouse surface and is assembled some templates 30, after being completed, in the top of template 30 peace
Tubulature road 31, is connected two-by-two between adjacent channel 31 by connection valve 33, after the assembling of pipeline 31 is finished, the connection of the entrance of pipeline 31
Gas-vapor mix is delivered to high-pressure hydraulic pipe-line 3, pumping plant 4 pipeline 31 in each template 30, pipeline by high-pressure hydraulic pipe-line 3
Gas-vapor mix Jing nozzle 32 in 31 to surrounding sprays, and in concrete storehouse surface water smoke is formed.
The template is the steel template of 3m*3m.
As shown in Figure 2,3, the concrete storehouse surface temperature control realized with template using the above-mentioned concreting with sprayer unit
System, including data acquisition subsystem 2, storehouse face climate control subsystem 5, control centre 6,
Data acquisition subsystem 2 is arranged near concrete storehouse surface 1, it include the first main control chip, Temperature Humidity Sensor,
Air velocity transducer, solar radiation sensor, the first wireless transport module, Temperature Humidity Sensor, air velocity transducer, solar radiation are passed
The data output end of sensor is connected respectively with the data input pin of the first main control chip, the I/O ends of the first main control chip and the
One wireless transport module is connected；The warm and humid degrees of data of the concrete storehouse surface of Temperature Humidity Sensor sensing, air velocity transducer sensing
Concrete storehouse surface air speed data, solar radiation sensor sensing concrete storehouse surface intensity of solar radiation data transfer extremely
First main control chip, the first main control chip by gather concrete storehouse surface climatic data (temperature data, humidity data, wind speed
Data, intensity of solar radiation data) wireless transport modules of Jing first are transmitted to storehouse face climate control subsystem.
Storehouse face climate control subsystem 5 includes the second main control chip, the second wireless transport module, water path switch valve door, tune
Pressure valve, the I/O ends of the second main control chip are connected with the second wireless transport module, can the wireless transport modules of Jing second reception number
The climatic data of the concrete storehouse surface sent according to acquisition subsystem, water path switch valve door, pressure regulating valve are arranged at high pressure water transport pipe
On road 3, the control end of the second main control chip is connected with the control end of water path switch valve door, pressure regulating valve, can be according to concrete
The climatic data in storehouse face, control water route ON/OFF (whether spraying), and Jing high-pressure hydraulic pipe-lines 3 are adjusted into the water of sprayer unit
Pressure, specifically：
Storehouse face climate control subsystem is also included for setting weather threshold value (including temperature threshold, humidity threshold, wind speed threshold
Value, radiant intensity threshold value) or weather threshold range (temperature threshold scope, humidity threshold scope, wind speed threshold range, radiation are strong
Degree threshold range) input block, the input block is connected with the data input pin of the second main control chip, the second main control chip
According to collection climatic data and setting weather threshold value or threshold range, control sprayer unit spray pattern, spraying hydraulic pressure,
Spread of spray；For example, in the case of setting weather threshold value, when concrete storehouse surface temperature more than temperature threshold, humidity less than wet
When degree threshold value, wind speed are more than radiant intensity threshold value less than wind speed threshold value, intensity of solar radiation, the control of storehouse face climate control subsystem
All nozzles on sprayer unit with one first hydraulic pressure intensity continuous to concrete storehouse surface atomized water spray, by increasing storehouse face mist thickness
Degree, reaches the purpose that storehouse surface concrete is sun-proof, lower the temperature；In the case of setting weather threshold range, when concrete storehouse surface temperature
Between the first temperature threshold and second temperature threshold value, humidity is between the first humidity threshold and the second humidity threshold, wind
Fast threshold value is between the first wind speed threshold value and the second wind speed threshold value, intensity of solar radiation is more than a maximum radiation intensity threshold
When, with one second hydraulic pressure intensity, (the second hydraulic pressure intensity is less than all nozzles on storehouse face climate control subsystem control sprayer unit
First hydraulic pressure intensity) batch (-type) is to concrete storehouse surface atomized water spray；In specific embodiment, input block can touch to show
Screen, the touch display screen can not only show every climatic data of collection, storehouse face climate condition, and can set weather threshold value or gas
Wait threshold range.
Storehouse face climate control subsystem can be also connected with long-range control centre 6 by wirelessly or non-wirelessly mode, on the one hand,
Storehouse face climate control subsystem can transmit the climatic data for receiving to control centre, and control centre is commented in real time according to climatic data
The climate condition of valency concrete storehouse surface, and real-time climate condition can be sent to the mobile terminal 7 of site operation personnel, just
In the climatic condition in monitored concrete storehouse face；On the other hand, control centre combines according to the specific environment that concrete storehouse surface is located
The climatic data dynamic adjustment of collection, setting weather threshold value or weather threshold range, and by the weather threshold value or weather threshold of setting
Value range transmission gives storehouse face climate control subsystem, by storehouse face climate control subsystem according to the climatic data and weather threshold for gathering
Value or weather threshold range, control spray pattern, spraying hydraulic pressure, the spread of spray of sprayer unit；
Control centre can pass through display 8 and change the gas for showing concrete storehouse surface in the form of line chart 91 in real time with climatic data
Time situation, while warning offer early warning information in the form of Figure 92 with threshold value.For example, the temperature variation curve of storehouse surface concrete is drawn
Figure, according to temperature change value, judges the difference of Current Temperatures and temperature threshold, when concrete temperature is less than temperature threshold, shows
Show blue safe block diagram, when the close temperature threshold of concrete temperature, show yellow early warning block diagram, when concrete temperature height
When temperature threshold, red warning block diagram is shown, the climate condition of concrete storehouse surface can be intuitively shown, while providing conjunction
The temperature control scheme of reason.
The water source end of high-pressure hydraulic pipe-line 3 is provided with filtration purifier 41, for filtering into high-pressure hydraulic pipe-line
Water, prevents head of line blocking of spraying.
The above is presently preferred embodiments of the present invention and its know-why used, for those skilled in the art
For, without departing from the spirit and scope of the present invention, it is any based on technical solution of the present invention on the basis of equivalent change
Change, simply replacement etc. obviously changes, belong within the scope of the present invention.
Claims (10)
1. the concreting template with sprayer unit, it is characterised in that
Sprayer unit is set in concreting template,
The sprayer unit includes pipeline, and pipeline is provided with some nozzles,
Two-by-two adjacent concrete is poured and is connected by connection valve with the pipeline in template.
2. the concreting template with sprayer unit according to claim 1, it is characterised in that enclose structure in concrete
Some described concreting template around the face of storehouse, the entrance Jing high-pressure hydraulic pipe-lines thereon are exported with pumping plant
Connection.
3. the concreting template with sprayer unit according to claim 1, it is characterised in that the concrete is poured
Build and be integrally formed with pipeline with template.
4. the concreting template with sprayer unit according to claim 1, it is characterised in that the concrete is poured
Build and the draw-in groove for setting the pipeline for card is provided with die head.
5. the concreting template with sprayer unit according to claim 1, it is characterised in that the concrete is poured
Build and be provided with aqueduct and gas pipeline with die head, be equipped with some nozzles on the aqueduct and gas pipeline, two-by-two
Adjacent aqueduct, gas pipeline are connected by corresponding connection valve.
6. the concreting template with sprayer unit according to claim 5, it is characterised in that the aqueduct
Entrance Jing high-pressure hydraulic pipe-lines be connected with gargoyle of pumping station, the entrance Jing air delivering pipelines of the gas pipeline and compressed air
Source is connected.
7. using the storehouse face temperature control system of the concreting template with sprayer unit, it is characterised in that include：
Concreting template of the structure with sprayer unit is enclosed around concrete storehouse surface, concreting template is provided with spraying
Device, the sprayer unit includes pipeline, and pipeline is provided with some nozzles, and two-by-two adjacent concrete is poured and led to the pipeline in template
Cross connection valve to be connected, entrance is connected with high-pressure hydraulic pipe-line,
Data acquisition subsystem, for gathering the climatic data of concrete storehouse surface,
Storehouse face climate control subsystem, for according to the climatic data of concrete storehouse surface, controlling the working method of sprayer unit.
8. the storehouse face temperature control system of concreting template of the application with sprayer unit according to claim 7, it is special
Levy and be, the data acquisition subsystem includes the first main control chip, the first wireless transport module, for gathering the concrete
The Temperature Humidity Sensor of the climatic data in storehouse face, air velocity transducer, solar radiation sensor, the Temperature Humidity Sensor, wind speed are passed
Sensor, the data output end of solar radiation sensor are connected respectively with the data input pin of first main control chip, and this first
The I/O ends of main control chip are connected with first wireless transport module,
Storehouse face climate control subsystem includes the second main control chip, the second wireless transport module, and is arranged at the high pressure
Water path switch valve door on hydraulic pipeline, pressure regulating valve, the I/O ends of second main control chip and the second wireless transport module phase
Connection, the control end of second main control chip is connected with the control end of the water path switch valve door, pressure regulating valve,
Climatic data Jing of concrete storehouse surface of data acquisition subsystem collection first wireless transport module is transmitted to this
Storehouse face climate control subsystem, the storehouse face climate control subsystem is according to the climatic data and default weather threshold value or weather threshold
The spray pattern of sprayer unit, spread of spray and spraying hydraulic pressure described in value scope control.
9. the storehouse face temperature control system of concreting template of the application with sprayer unit according to claim 8, it is special
Levy and be, storehouse face climate control subsystem also with control centre's data cube computation, the control centre is according to the climatic data
Dynamic is adjusted, sets the weather threshold value or weather threshold range.
10. the storehouse face temperature control system of concreting template of the application with sprayer unit according to claim 9, it is special
Levy and be, storehouse face climate control subsystem also includes the input block for setting the weather threshold value or threshold range,
The input block is connected with the data input pin of second main control chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611043334.2A CN106677521A (en) | 2016-11-23 | 2016-11-23 | Formworks for concrete pouring and with an atomizing device and storehouse surface temperature controlling system applying same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611043334.2A CN106677521A (en) | 2016-11-23 | 2016-11-23 | Formworks for concrete pouring and with an atomizing device and storehouse surface temperature controlling system applying same |
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| CN106677521A true CN106677521A (en) | 2017-05-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611043334.2A Pending CN106677521A (en) | 2016-11-23 | 2016-11-23 | Formworks for concrete pouring and with an atomizing device and storehouse surface temperature controlling system applying same |
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Cited By (5)
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|---|---|---|---|---|
| CN107390737A (en) * | 2017-08-31 | 2017-11-24 | 中国水利水电科学研究院 | Vehicle-loaded spraying device and concrete transportation process temperature control system |
| CN112814368A (en) * | 2020-12-31 | 2021-05-18 | 武汉黄陂鸿泰路桥钢模有限公司 | Quick fashioned multilayer hot pressing building templates |
| CN114296488A (en) * | 2021-11-22 | 2022-04-08 | 中国水利水电科学研究院 | Spraying cooling system and method for concrete full-pipe chute transportation pattern hanging pipe |
| CN114319248A (en) * | 2022-01-05 | 2022-04-12 | 中国水利水电第一工程局有限公司 | Concrete dam warehouse surface maintenance device and method |
| CN118498297A (en) * | 2024-05-09 | 2024-08-16 | 中国水利水电第三工程局有限公司 | Intelligent running water curing method and device for ultra-long panel concrete |
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Application publication date: 20170517 |