Laurel acidic group hydroxyethyl imidazole quinoline volatile rust prevention fiberboard and preparation method thereof
Technical field:
The present invention relates to a kind of laurel acidic group hydroxyethyl imidazole quinoline volatile rust preventive material and packing articles field, in particular to
A kind of laurel acidic group hydroxyethyl imidazole quinoline volatile rust prevention fiberboard and preparation method thereof.
Background technique:
In the today in modern industrialization epoch, metal and its product are seen everywhere.But due to the oxygen being widely present in air
The salt contained in gas and water steam, sour gas and vapor, it is easy to atmospheric corrosion occur, generate and aoxidize in metal surface
Object and hydroxide mixture, to damage their performance and reduce its service life, will cause major accident when serious or cause
Equipment scrapping.Especially metal and its product at sea transport and during the overland transport of high fever humidity, are more easier to meet with corruption
It loses and corrodes.According to statistics, the whole world every year due to corrosion caused by economic loss account for 3% or so of current year GDP, about 1/3
Steel because being lost caused by corrosion.Therefore, various metal erosion means of defences cause the concern of people.Currently used smear is prevented
The grease that becomes rusty is owned by France in contact antirust, and not only technique is cumbersome, time-consuming bothersome, ineffective, but also needs to carry out before unpacking
Cleaning by degreasing process easily causes the secondary pollution of environment, and those are not reached with turning, the gap portion of antirust oil
Position, then cannot form effective corrosion protection, this method cannot be increasingly accepted by people.Using vacuum-packing method then at
This is higher, and the extremely difficult reality for large-scale workpiece.Although cost is relatively low for desiccant antirust, easy to use, effectively
Time is shorter and affected by environment larger, effect it is difficult to ensure that.
Vapour phase inhibitor (abbreviation of VCI, Volatile Corrosion Inhibitor) is through special synthesis technology, again
With a kind of corrosion inhibitor made of preparation.It can be independent or depends on suitable carrier, at normal temperatures and pressures direct gasification.?
All fill and contain in any spatial gaps in operation unit by itself adjustable lasting volatilization in sealed environment
There is the mixed gas of the VCI antirust factor, this gas can adsorb thereon when meeting with metal surface, form only one or several points
Sub thick fine and close protective film layer.The protective film layer can effectively completely cut off moisture, oxygen and other hazardous atmospheres and connect to metal surface
The corrosion of touching property, inhibits the electrochemical reaction of metal erosion, to reach optimal anti-corrosion effect.With traditional rust-proofing method phase
Than VCI material has the advantages that many incomparable.Such as after the completion of metal material is packed or is sprayed, vapor phase corrosion inhibitor agent molecule
Just start to dissipate, vapor phase corrosion inhibitor agent molecule may penetrate into the corner space that traditional antirust oil can not cover, and antirust is without dead angle;Gas phase
Inhibition molecule effective component retention time is long, and can extend protective period limit;There are moisture or outside air very moist in metal surface
Under conditions of, corrosion inhibiter, which also can form protecting film in metal surface, prevents rust corrosion.Currently used volatile rust prevention product master
There are volatile rust preventive oil, volatile rust prevention powder, volatile rust preventive paper and gas-phase antirusting film.Volatile rust preventive oil is added by base oil and auxiliary
Agent is added to form, when use needs to smear, time-consuming, labour-consuming when removing protective layer, both unhygienic or dangerous.Volatile rust prevention powder then needs
Use is packed, antirusting powder is scattered and causes damages after bag is damaged.Volatile rust preventive paper toughness is bad, is easy breakage, and
The easy moisture absorption in surface, oil suction cause to pack effect decline, influence antirust function.Although gas-phase antirusting film have it is transparent, flexible,
Processable molding, the features such as barrier property is high, but containing the strong carcinogen nitrous acid disabled in the world in vapour phase inhibitor component
Salt, and vapour phase inhibitor is added directly into blown film in resin, vapour phase inhibitor in technique disclosed in CN01127534.0
Grain is unevenly distributed, and gained membrane product will appear rough surface and analyse white phenomenon;And it is coated with after mixing corrosion inhibiter and bonding agent
In the method on plastic film, then energy consumption is high and complex procedures, can not clean manufacturing, be easy because mix it is uneven due to influences to prevent
Rust effect.
It can thus be seen that developing one kind all has excellent rust-proof effect to a variety of more metals, and with environment friend
Good, volatile rust preventive material easy to operate, to solving the problems, such as that the corrosion of metal for being related to national economy seems especially urgently.Papery is fine
Dimension plate is a kind of from a wealth of sources, degradable inexpensive carrier material, and this material is not easily damaged, and size and shape can be with
Arbitrarily adjustment has very high water absorbing properties, has higher load capacity to volatile rust prevention liquid, it is ensured that prolonged gas phase
Rust-proof effect.It yet there are no the gas-phase rustproof packaging material based on paper fiber, especially yet there are no based on laurel acidic group hydroxyl
The report of the volatile rust prevention papery fiberboard packaging material of ethyl imidazol(e) quinoline and phytic acid compound corrosion inhibitor and preparation method thereof.
Summary of the invention:
It is an object of the invention to solve deficiency in the prior art, a kind of laurel acidic group hydroxyethyl imidazole quinoline gas phase is provided
Antirust fiberboard and preparation method thereof.
To achieve the above object, a kind of laurel acidic group hydroxyethyl imidazole quinoline volatile rust prevention fiberboard provided by the invention,
It is characterized in that it includes paper fiber basal layer and gas phase antirust coat, wherein volatile rust prevention layer is applied by coating machine, will
Compound vapour phase inhibitor aqueous dispersions are adsorbed on paper fiber plate surface, without adding any adhesive;The volatile rust prevention
The preparation method of fiberboard, it is characterised in that comprising the following specific steps compound vapour phase inhibitor is dissolved in deionized water, use
It is 8.0-9.0 or so that ammonium hydroxide, which adjusts pH value, is configured to certain density vapour phase inhibitor aqueous dispersions;Using coating machine by gas
Phase corrosion inhibitor aqueous solution is coated in two surfaces of paper fiber, and air drying obtains laurel acidic group hydroxyethyl imidazole quinoline
Volatile rust prevention fiberboard.
Preferably, the paper fiber is the degradation material that thickness is about 3-15mm;Volatile rust prevention layer is in papery fibre
The load capacity tieed up on plate is about 10-80g/m2。
Preferably, the preparation method of a kind of laurel acidic group hydroxyethyl imidazole quinoline volatile rust prevention fiberboard, feature
The mass concentration for being vapour phase inhibitor aqueous dispersions is 5%-70%;The compound vapour phase inhibitor is by laurel acidic group hydroxyl second
Base imidazoline, phytic acid, sodium molybdate, Boratex, poly-aspartate, silica are 2.8~3.7:2.5~3.2 in mass ratio:
1.2~2.1:1.3~1.9:1.3~2.3:0.8~1.4 ratio mixes;
Preferably, the silica is fumed silica, and partial size is less than 80nm;In the compound vapour phase inhibitor
Laurel acidic group hydroxyethyl imidazole quinoline, phytic acid, sodium molybdate, Boratex and poly-aspartate mainly play volatile rust prevention, gas phase
Above-mentioned five kinds of corrosion inhibiter can be equably supported on its surface as auxiliary material by silica, increase its specific surface area, improve gas
Phase corrosion inhibition.
The beneficial effects are mainly reflected as follows: a kind of laurel acidic group hydroxyethyl imidazole quinoline volatile rust prevention fiber is provided
Plate, for the first time by laurel acidic group hydroxyethyl imidazole quinoline and four kinds of phytic acid, sodium cinnamate, sodium benzoate, poly-aspartate vapor phase corrosion inhibitors
Agent is compound, is used to prepare volatile rust prevention fiberboard, and imidazoline molecule has excellent vapor phase corrosion inhibitor performance, and the N and O in molecule are former
Son can form coordinate bond with the unoccupied orbital of metal;And contain 6 electronegative phosphate groups in phytate molecule, have to metal
Very strong sequestering power, with a kind of other corrosion inhibiter components it is compound after, by the synergistic effects generated each other, enhance its gas phase
Rustless property.Used vapour phase inhibitor aqueous dispersions are first to be sufficiently mixed compound corrosion inhibiter uniformly, then be added go from
Sub- water is sufficiently stirred, and soluble vapour phase inhibitor is made to be evenly distributed on the small fumed silica molecule table of solubility
Face, can increase the specific surface area of volatile rust prevention fibreboard surface volatile rust prevention layer after coated, and the high-hydroscopicity papery used
Compounding vapour phase inhibitor load capacity can be improved in fiberboard;Volatile rust prevention fiberboard can make according to designed size and thickness is required
With rear convenient for removal, compound in vapour phase inhibitor without containing the harmful constituents such as nitrite, use it is easier, efficient,
Environmental protection and safety.
Specific embodiment:
To further understand the present invention, below with reference to embodiment, the invention will be further described, but not with any side
The formula limitation present invention.
Preparation method that volatile rust prevention fiberboard in following embodiments uses comprising the following specific steps
Embodiment 1:
By compound corrosion inhibiter laurel acidic group hydroxyethyl imidazole quinoline, phytic acid, sodium molybdate, Boratex, poly-aspartate, titanium dioxide
Silicon is that the ratio of 3.0:2.7:1.6:1.5:1.8:0.9 is sufficiently mixed uniformly in mass ratio, is scattered in deionized water, is used
It is 8.0-9.0 or so that ammonium hydroxide, which adjusts pH value, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 20%;Using coating
Vapour phase inhibitor aqueous solution is coated in two surfaces of the paper fiber with a thickness of 6mm by machine, and air drying is loaded
Amount is about 20g/m2Volatile rust prevention fiberboard a.
Embodiment 2:
By compound corrosion inhibiter laurel acidic group hydroxyethyl imidazole quinoline, phytic acid, sodium molybdate, Boratex, poly-aspartate, titanium dioxide
Silicon is that the ratio of 3.2:2.9:1.8:1.5:1.6:1.0 is sufficiently mixed uniformly in mass ratio, is scattered in deionized water, is used
It is 8.0-9.0 or so that ammonium hydroxide, which adjusts pH value, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Using coating
Vapour phase inhibitor aqueous solution is coated in two surfaces of the paper fiber with a thickness of 9mm by machine, and air drying is loaded
Amount is about 30g/m2Volatile rust prevention fiberboard b.
Embodiment 3:
By compound corrosion inhibiter laurel acidic group hydroxyethyl imidazole quinoline, phytic acid, sodium molybdate, Boratex, poly-aspartate, titanium dioxide
Silicon is that the ratio of 3.5:2.6:1.4:1.7:1.8:0.8 is sufficiently mixed uniformly in mass ratio, is scattered in deionized water, is used
It is 8.0-9.0 or so that ammonium hydroxide, which adjusts pH value, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 40%;Using coating
Vapour phase inhibitor aqueous solution is coated in two surfaces of the paper fiber with a thickness of 9mm by machine, and air drying is loaded
Amount is about 40g/m2Volatile rust prevention fiberboard c.
Embodiment 4:
By compound corrosion inhibiter laurel acidic group hydroxyethyl imidazole quinoline, phytic acid, sodium molybdate, Boratex, poly-aspartate, titanium dioxide
Silicon is that the ratio of 3.2:3.0:1.6:1.5:2.0:1.0 is sufficiently mixed uniformly in mass ratio, is scattered in deionized water, is used
It is 8.0-9.0 or so that ammonium hydroxide, which adjusts pH value, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 50%;Using coating
Vapour phase inhibitor aqueous solution is coated in two surfaces of the paper fiber with a thickness of 12mm by machine, and air drying is born
Carrying capacity is about 50g/m2Volatile rust prevention fiberboard d.
Comparative example 1:
In mass ratio it is 3.0:1.6 by compound corrosion inhibiter phytic acid, sodium molybdate, Boratex, poly-aspartate, silica:
The ratio of 1.5:2.0:1.0 is sufficiently mixed uniformly, is scattered in deionized water, and adjusting pH value with ammonium hydroxide is the left side 8.0-9.0
The right side is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Vapour phase inhibitor aqueous solution is applied using coating machine
On two surfaces of the paper fiber with a thickness of 9mm, air drying, obtaining load capacity is about 30g/m2Volatile rust prevention it is fine
Tie up plate b1.
Comparative example 2:
Compound corrosion inhibiter laurel acidic group hydroxyethyl imidazole quinoline, sodium molybdate, Boratex, poly-aspartate, silica are pressed
Mass ratio is that the ratio of 3.2:1.6:1.5:2.0:1.0 is sufficiently mixed uniformly, is scattered in deionized water, is adjusted with ammonium hydroxide
PH value is 8.0-9.0 or so, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Using coating machine by gas phase
Corrosion inhibiter aqueous solution is coated in two surfaces of the paper fiber with a thickness of 9mm, and air drying, obtaining load capacity is about
30g/m2Volatile rust prevention fiberboard b2.
Comparative example 3:
Compound corrosion inhibiter laurel acidic group hydroxyethyl imidazole quinoline, phytic acid, sodium molybdate, Boratex, poly-aspartate are pressed into quality
It is sufficiently mixed uniformly, is scattered in deionized water than the ratio for 3.2:3.0:1.6:1.5:2.0, adjust pH value with ammonium hydroxide
For 8.0-9.0 or so, it is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Using coating machine by vapor phase corrosion inhibitor
Agent aqueous solution is coated in two surfaces of the paper fiber with a thickness of 9mm, and air drying, obtaining load capacity is about 30g/m2
Volatile rust prevention fiberboard b3.
5 application effect test example of embodiment
The measurement of corrosion inhibition rate, specific method are carried out to volatile rust prevention fiberboard prepared by embodiment 1-4 and comparative example 1-3
Are as follows: 30nm × 30nm × 3nm 45# carbon steel coupon is polished smooth step by step with the sand paper of 180#~240#, is cleaned with deionized water
Completely, with being dried after cotton ball soaked in alcohol degreasing.The volatile rust prevention fiberboard prepared with embodiment 1-4 and comparative example 1-3 will polish
Good 45# carbon steel test piece sandwiches, then is bound with the test piece right-angled intersection that nylon rope has sandwiched, be placed in temperature for (49 ±
1) DEG C, in the climatic chamber that relative temperature is about 95.Its corrosion degree is observed after 40 days and calculates oxidation rate and corrosion inhibition rate:
η=100 × (Δ m0Δ m1)/Δm0, η is corrosion inhibition rate (%), Δ m in formula0For blank test medium carbon steel test piece
Mass loss (g), Δ m1For the mass loss (g) for sandwiching the medium carbon steel test piece of volatile rust prevention fiberboard.It the results are shown in Table 1.
To embodiment 1-4, comparative example 1-3 the volatile rust prevention fiberboard prepared and by certain external vapor phase corrosion inhibitor liquid preparation
Volatile rust prevention fiberboard carries out more metal vapor phase rust-proofing performance tests, and testing standard is referring to GB/T 19532-2004, test result
It is shown in Table 1.
It is higher than compound vapour phase inhibitor two of the present invention selected from external volatile rust prevention liquid similar product market price in table 1
To three times.Comparative test result shows that volatile rust prevention fiberboard of the present invention is better than the rust-proof effect of various metals
The selected volatile rust prevention fiberboard prepared by external volatile rust prevention liquid, and volatile rust prevention effect is far superior to comparative example 1-3
Resulting volatile rust prevention fiberboard, wherein the effect of Examples 1 and 2 is best, is preferred embodiment of the invention.And implement
The product gas phase rust-proof effect of example 1-4 is substantially better than the sample of comparative example 1-3, shows laurel acidic group hydroxyethyl imidazole quinoline, plants
Acid and fumed silica play an important role in terms of volatile rust prevention, and wherein fumed silica is due to its big specific surface
Product, so that vapour phase inhibitor is evenly dispersed in nanoparticle surface, increases its volatility, improves vapor phase corrosion inhibitor performance.This
Half or one third that the volatile rust prevention fiberboard price only has same kind of products at abroad are invented, and have no toxic side effect,
It is free from environmental pollution, meet national environmental standard requirement, imported product can be replaced completely.Think their vapor phase corrosion inhibitor machine
Reason may are as follows: the corrosion inhibiter of volatile rust prevention fibreboard surface evaporate into metal surface, wherein laurel acidic group hydroxyethyl imidazole quinoline, plant
Acid, sodium molybdate, Boratex and poly-aspartate are attached to metal surface, the phosphate groups and metal surface in phytate molecule
Atom is chelated, and the N and O atom in other inhibitor moleculars contain lone pair electrons, can be formed with the d electronics unoccupied orbital of Fe
Chemisorption has occurred in coordinate bond, and compound corrosion inhibitor is made to form firm adsorbed film in metal surface, to inhibit oxygen and water pair
The contact of metal surface;Suction-operated additionally, due to fiberboard to corrosion inhibiter both played so that corrosion inhibiter slowly releases
Good rust-proof effect can extend its antirust time again.
Table 1 is volatile rust prevention test result.