CN106637224A - Phytic acid type gas phase rust-proof fiber board and prepration method thereof - Google Patents
Phytic acid type gas phase rust-proof fiber board and prepration method thereof Download PDFInfo
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- CN106637224A CN106637224A CN201710011554.5A CN201710011554A CN106637224A CN 106637224 A CN106637224 A CN 106637224A CN 201710011554 A CN201710011554 A CN 201710011554A CN 106637224 A CN106637224 A CN 106637224A
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- Prior art keywords
- phytic acid
- acid type
- rust prevention
- gas phase
- volatile rust
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/02—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors
Abstract
The invention discloses a phytic acid type gas phase rust-proof fiber board and a prepration method thereof. The preparation method comprises the following steps: fully and uniformly mixing sodium sebacate serving as a phytic acid type compound corrosion inhibitor, phytic acid, dicyclohexylamine, monoethaneamine benzoate, sodium benzoate and silicon dioxide according to the ratio of (0.8 to 1.2): (2.1 to 2.4): (1.8 to 2.1): (1.5 to 1.9): (1.1 to 1.4): (0.8 to 1.3) to obtain a mixture, dispersing the mixture into deionized water, and adjusting the pH value with ammonia water to be about 8.0 to 9.0 to prepare gas phase corrosion inhibitor aqueous dispersion with the mass concentration of 5-70 percent; and coating two surfaces of a paper fiber board with the gas phase corrosion inhibitor aqueous dispersion through a coating machine, and drying the fiber board in air to obtain the gas phase rust-proof fiber board with a load of about 10 to 80 g/m<2>. The size and the thickness of the gas phase rust-proof fiber board can be designed, and the gas phase rust-proof fiber board is convenient to remove after being used; and the compound gas phase corrosion inhibitor does not contain harmful components such as nitrite, so that the phytic acid type gas phase rust-proof fiber board is convenient to use, efficient, environment-friendly and safe.
Description
Technical field:
The present invention relates to a kind of phytic acid type volatile rust preventive material and packing articles field, in particular to a kind of phytic acid type gas phase
Antirust fiberboard and preparation method thereof.
Background technology:
In the today in modern industrialization epoch, metal and its product are seen everywhere.But due to the oxygen being widely present in air
The salt contained in gas and water steam, sour gas and vapor, it is easy to which atmospheric corrosion occurs, generates in metal surface and aoxidizes
Thing and hydroxide mixture, so as to damaging their performance and reducing its life-span, can cause a serious accident when serious or cause
Equipment scrapping.Especially metal and its product are at sea transported during the overland transport moist with hyperpyrexia, are more prone to meet with corruption
Lose and corrosion occurs.According to statistics, the economic loss that the whole world is caused every year because of corrosion accounts for 3% or so of GDP then, about 1/3
Steel because corrosion cause loss.Therefore, various metal erosion means of defences cause the concern of people.Conventional at present smears anti-
Rust grease is owned by France in contact antirust, and not only technique is loaded down with trivial details, take bothersome, effect on driving birds is not good, and also needs to be carried out before unpacking
Cleaning by degreasing operation, easily causes the secondary pollution of environment, and turning, the gap portion for not reaching antirust oil for those
Position, then can not form effective corrosion protection, and this method increasingly can not be received by people.Using vacuum-packing method then into
This is higher, and the extremely difficult reality for large-scale workpiece.Although drier antirust cost is relatively low, easy to use, effectively
Time is shorter and affected by environment larger, effect it is difficult to ensure that.
Vapour phase inhibitor (abbreviation of VCI, Volatile Corrosion Inhibitor) is the special synthesis techniques of Jing, answers
With a kind of corrosion inhibitor being prepared from.It individually or can depend on suitable carrier, at normal temperatures and pressures direct gasification.
Cause in any spatial gaps in operation unit, can all fill and contain by itself adjustable persistently volatilization in sealed environment
There are the mixed gas of the VCI antirust factors, this gas can adsorb thereon when meeting with metal surface, form only one of which or several points
Sub thick fine and close protection film layer.The protection film layer can effectively completely cut off moisture, oxygen and other hazardous atmospheres and metal surface is connect
Tactile property corrosion, suppresses the electrochemical reaction of metal erosion, so as to reach optimal anti-corrosion effect.With traditional rust-proofing method phase
Than VCI materials have many unrivaled advantages.Such as after the completion of metal material is packed or sprayed, vapor phase corrosion inhibitor agent molecule
Just diverging is started, vapor phase corrosion inhibitor agent molecule may penetrate into the corner space that traditional antirust oil cannot be covered, and antirust is without dead angle;Gas phase
Inhibition molecule active ingredient retention time is long, and can extend protective period limit;There are moisture or outside air very moist in metal surface
Under conditions of, corrosion inhibiter also can form protecting film and prevent rust corrosion in metal surface.The volatile rust prevention product master for commonly using at present
There are volatile rust preventive oil, volatile rust prevention powder, volatile rust preventive paper and gas-phase antirusting film.Volatile rust preventive oil is added by base oil and auxiliary
Plus agent composition, when using need smear, remove overcoat when it is time-consuming, take a lot of work, it is both unhygienic or dangerous.Volatile rust prevention powder is then needed
Pack and use, antirusting powder is scattered and causes damage after bag breakage.Volatile rust preventive paper toughness is bad, easy breakage, and
The easy moisture absorption in surface, oil suction, cause to pack effect decline, affect antirust function.Although gas-phase antirusting film have it is transparent, flexible,
Can machine-shaping, the features such as barrier is high, but containing the strong carcinogen nitrous acid for disabling in the world in vapour phase inhibitor component
Vapour phase inhibitor is added directly into into blown film in resin, vapour phase inhibitor in salt, and technique disclosed in CN01127534.0
Grain skewness, gained membrane product occurs rough surface and the white phenomenon of analysis;And will be coated with after corrosion inhibiter and bonding agent mixing
Method on plastic sheeting, then energy consumption is big and complex procedures, can not clean manufacturing, easily affects to prevent because mixing uneven
Rust effect.
It can thus be seen that developing a kind of all with excellent rust-proof effect and friendly with environment to various many metals
Good, volatile rust preventive material easy to operate, to solving the problems, such as that the corrosion of metal for being related to national economy seems particularly urgent.Papery is fine
Dimension plate is that a kind of wide material sources, degradable inexpensive carrier material, and this material do not allow cracky, and size and dimension can be with
Arbitrarily adjustment, with very high water absorbing properties, has higher load capacity to volatile rust prevention liquid, it is ensured that prolonged gas phase
Rust-proof effect.Yet there are no based on the gas-phase rustproof packaging material of paper fiber, especially yet there are no slow based on phytic acid compounding
The report of the volatile rust prevention papery fiberboard packaging material of erosion agent and preparation method thereof.
The content of the invention:
It is an object of the invention to solve deficiency of the prior art, there is provided a kind of phytic acid type volatile rust prevention fiberboard and its
Preparation method.
For achieving the above object, a kind of phytic acid type volatile rust prevention fiberboard that the present invention is provided, it is characterised in that it includes
Paper fiber basalis and gas phase antirust coat, wherein volatile rust prevention layer are applied by coating machine, by compound phytic acid type gas phase
Corrosion inhibiter aqueous dispersions adsorb in paper fiber plate surface, without the need for adding any adhesive;Described phytic acid type volatile rust prevention is fine
The preparation method of dimension plate, it is characterised in that including step in detail below:Compound vapour phase inhibitor is dissolved in deionized water, ammonia is used
It is 8.0-9.0 or so that water adjusts pH value, is configured to certain density phytic acid type vapour phase inhibitor aqueous dispersions;Using coating machine
The phytic acid type vapour phase inhibitor aqueous solution is coated in into two surfaces of paper fiber, air drying obtains phytic acid type gas phase
Antirust fiberboard.
Preferably, the paper fiber is the degradation material that thickness is about 3-15mm;Phytic acid type volatile rust prevention layer exists
Load capacity on paper fiber is about 10-80g/m2。
Preferably, a kind of preparation method of described phytic acid type volatile rust prevention fiberboard, it is characterised in that phytic acid type gas phase
The mass concentration of corrosion inhibiter aqueous dispersions is 5%-70%;The compound phytic acid type vapour phase inhibitor by decanedioic acid sodium, phytic acid,
Dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, silica are 0.8~1.2 in mass ratio:2.1~2.4:1.8~
2.1:1.5~1.9:1.1~1.4:0.8~1.3 ratio is mixed;
Preferably, the silica is aerosil, and its particle diameter is less than 80nm;In the compound vapour phase inhibitor
Decanedioic acid sodium, phytic acid, dicyclohexyl amine, monoethanolamine benzoate and Sodium Benzoate act primarily as the effect of volatile rust prevention, gas phase dioxy
Above-mentioned five kinds of corrosion inhibiter can be equably supported on its surface by SiClx as auxiliary material, increase its specific surface area, improved gas phase and delayed
Corrosion energy.
The beneficial effects are mainly as follows:A kind of phytic acid type volatile rust prevention fiberboard is provided, first by phytic acid and
Decanedioic acid sodium, dicyclohexyl amine, four kinds of vapour phase inhibitors of monoethanolamine benzoate and Sodium Benzoate are combined, for preparing volatile rust prevention
Fiberboard, in phytate molecule contain 6 electronegative phosphate groups, to metal have very strong sequestering power, with other one
After kind corrosion inhibiter component is compound, by the mutual synergistic effects for producing, strengthen its volatile rust prevention performance.The gas phase for being used is delayed
Erosion agent aqueous dispersions are first to be sufficiently mixed compound corrosion inhibiter uniformly, are subsequently adding deionized water and are sufficiently stirred for, and make solubility
Vapour phase inhibitor is evenly distributed on the little aerosil molecule surface of solubility, it is coated after can increase volatile rust prevention
The specific surface area of fibreboard surface volatile rust prevention layer, and the high-hydroscopicity paper fiber for adopting can improve compounding vapour phase inhibitor
Load capacity;Volatile rust prevention fiberboard can designed size and thickness as requested, be easy to remove after use, compound vapour phase inhibitor
In do not contain the harmful constituents such as nitrite, use easier, efficient, environmentally friendly and safe.
Specific embodiment:
To further understand the present invention, with reference to embodiment, the invention will be further described, but not with any side
Formula limits the present invention.
The preparation method that volatile rust prevention fiberboard in following embodiments is adopted includes step in detail below:
Embodiment 1:
By phytic acid type compound corrosion inhibiter decanedioic acid sodium, phytic acid, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, dioxy
SiClx is 1.0 in mass ratio:2.1:1.9:1.7:1.2:1.1 ratio is sufficiently mixed uniformly, in being scattered in deionized water,
It is 8.0-9.0 or so to adjust pH value with ammoniacal liquor, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 20%;Using painting
The vapour phase inhibitor aqueous solution is coated in cloth machine two surfaces of the paper fiber that thickness is 6mm, and air drying is born
Carrying capacity is about 20g/m2Volatile rust prevention fiberboard a.
Embodiment 2:
By phytic acid type compound corrosion inhibiter decanedioic acid sodium, phytic acid, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, dioxy
SiClx is 1.0 in mass ratio:2.3:2.0:1.8:1.3:0.9 ratio is sufficiently mixed uniformly, in being scattered in deionized water,
It is 8.0-9.0 or so to adjust pH value with ammoniacal liquor, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Using painting
The vapour phase inhibitor aqueous solution is coated in cloth machine two surfaces of the paper fiber that thickness is 9mm, and air drying is born
Carrying capacity is about 30g/m2Volatile rust prevention fiberboard b.
Embodiment 3:
By phytic acid type compound corrosion inhibiter decanedioic acid sodium, phytic acid, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, dioxy
SiClx is 0.9 in mass ratio:2.2:2.1:1.6:1.2:1.0 ratio is sufficiently mixed uniformly, in being scattered in deionized water,
It is 8.0-9.0 or so to adjust pH value with ammoniacal liquor, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 40%;Using painting
The vapour phase inhibitor aqueous solution is coated in cloth machine two surfaces of the paper fiber that thickness is 9mm, and air drying is born
Carrying capacity is about 40g/m2Volatile rust prevention fiberboard c.
Embodiment 4:
By phytic acid type compound corrosion inhibiter decanedioic acid sodium, phytic acid, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, dioxy
SiClx is 1.2 in mass ratio:2.3:2.0:1.7:1.4:1.2 ratio is sufficiently mixed uniformly, in being scattered in deionized water,
It is 8.0-9.0 or so to adjust pH value with ammoniacal liquor, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 50%;Using painting
The vapour phase inhibitor aqueous solution is coated in cloth machine two surfaces of the paper fiber that thickness is 12mm, and air drying is obtained
Load capacity is about 50g/m2Volatile rust prevention fiberboard d.
Comparative example 1:
By phytic acid type compound corrosion inhibiter decanedioic acid sodium, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, silica
In mass ratio it is 1.0:2.0:1.8:1.3:0.9 ratio is sufficiently mixed uniformly, in being scattered in deionized water, is adjusted with ammoniacal liquor
Section pH value is 8.0-9.0 or so, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Using coating machine by gas
The phase corrosion inhibitor aqueous solution is coated in two surfaces of the paper fiber that thickness is 9mm, and air drying obtains load capacity and is about
30g/m2Volatile rust prevention fiberboard b1.
Comparative example 2:
It is in mass ratio by phytic acid type compound corrosion inhibiter decanedioic acid sodium, phytic acid, dicyclohexyl amine, Sodium Benzoate, silica
1.0:2.3:2.0:1.3:0.9 ratio is sufficiently mixed uniformly, and in being scattered in deionized water, adjusting pH value with ammoniacal liquor is
8.0-9.0 or so, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Using coating machine by vapour phase inhibitor
The aqueous solution is coated in two surfaces of the paper fiber that thickness is 9mm, and air drying obtains load capacity and is about 30g/m2's
Volatile rust prevention fiberboard b2.
Comparative example 3:
Phytic acid type compound corrosion inhibiter decanedioic acid sodium, phytic acid, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate are pressed into matter
Amount is than being 1.0:2.3:2.0:1.8:1.3 ratio is sufficiently mixed uniformly, in being scattered in deionized water, with ammoniacal liquor pH is adjusted
It is worth for 8.0-9.0 or so, is configured to the vapour phase inhibitor aqueous dispersions that mass concentration is 30%;Gas phase is delayed using coating machine
The erosion agent aqueous solution is coated in two surfaces of the paper fiber that thickness is 9mm, and air drying obtains load capacity and is about 30g/
m2Volatile rust prevention fiberboard b3.
The application effect test example of embodiment 5
The measure of corrosion inhibition rate, concrete grammar are carried out to volatile rust prevention fiberboard prepared by embodiment 1-4 and comparative example 1-3
For:The 45# carbon steel coupons of 30nm × 30nm × 3nm are polished smooth step by step with the sand paper of 180#~240#, deionized water cleaning
Totally, with drying after cotton ball soaked in alcohol degreasing.The volatile rust prevention fiberboard prepared with embodiment 1-4 and comparative example 1-3 will polish
Good 45# carbon steels test piece sandwiches, then the test piece right-angled intersection sandwiched with nylon rope binds, be positioned over temperature for (49 ±
1) DEG C, relative temperature is about in 95 climatic chamber.Its corrosion degree is observed after 40 days and oxidation rate and corrosion inhibition rate is calculated:
η=100 × (Δ m0- Δ m1)/Δm0, in formula η be corrosion inhibition rate (%), Δ m0For blank test medium carbon steel test piece
Mass loss (g), Δ m1To sandwich the mass loss (g) of volatile rust prevention fiberboard medium carbon steel test piece.The results are shown in Table 1.
Prepare to embodiment 1-4, the volatile rust prevention fiberboard of comparative example 1-3 preparation and by certain external vapor phase corrosion inhibitor liquid
Volatile rust prevention fiberboard carries out many metal vapor phase rust-proofing performance tests, and testing standard is with reference to GB/T 19532-2004, result of the test
It is shown in Table 1.
Selected from external volatile rust prevention liquid like product market price higher than compound vapour phase inhibitor two of the present invention in table 1
To three times.Comparative test result shows that volatile rust prevention fiberboard of the present invention is better than to the rust-proof effect of various metals
The selected volatile rust prevention fiberboard prepared by external volatile rust prevention liquid, and volatile rust prevention effect is far superior to comparative example 1-3
The volatile rust prevention fiberboard of gained, the wherein best results of embodiment 2 and 3, are the preferred embodiment of the present invention.And implement
The product gas phase rust-proof effect of example 1-4 is substantially better than the sample of comparative example 1-3, shows phytic acid, dicyclohexyl amine and gas phase dioxy
SiClx has important effect in terms of volatile rust prevention, and wherein aerosil is due to its big specific surface area so that gas phase
Corrosion inhibiter is evenly dispersed in nanoparticle surface, increases its volatility, improves vapor phase corrosion inhibitor performance.Gas phase of the present invention
Antirust fiberboard price only has 1/2nd or 1/3rd of same kind of products at abroad, and have no toxic side effect, free from environmental pollution, symbol
Close national environmental standard to require, imported product can be replaced completely.Thinking their vapor phase corrosion inhibitor mechanism may be:Gas phase
The corrosion inhibiter of antirust fibreboard surface evaporate into metal surface, wherein decanedioic acid sodium, phytic acid, dicyclohexyl amine, benzoic acid monoethanol
Amine and Sodium Benzoate are attached to metal surface, and the phosphate groups in phytate molecule are chelated with the atom of metal surface, its
N and O atom in its inhibitor molecular contains lone pair electrons, can form coordinate bond, there occurs with the d electronics unoccupied orbital of Fe
Absorption is learned, makes compound corrosion inhibitor form firm adsorbed film in metal surface, to suppress the contact of oxygen and water to metal surface;
Additionally, due to suction-operated of the fiberboard to corrosion inhibiter so that corrosion inhibiter is slowly released, good antirust effect has both been played
Fruit can extend its antirust time again.
Table 1 is volatile rust prevention result of the test.
Claims (4)
1. a kind of phytic acid type volatile rust prevention fiberboard, it is characterised in that it includes paper fiber basalis and gas phase antirust coat,
Wherein volatile rust prevention layer is applied by coating machine, and compound phytic acid type vapour phase inhibitor aqueous dispersions are adsorbed in paper fiber
Surface, without the need for adding any adhesive;The preparation method of described phytic acid type volatile rust prevention fiberboard, it is characterised in that include with
Lower concrete steps:Phytic acid type compound vapour phase inhibitor is dissolved in deionized water, it is 8.0-9.0 or so to adjust pH value with ammoniacal liquor,
It is configured to certain density phytic acid type vapour phase inhibitor aqueous dispersions;The phytic acid type vapour phase inhibitor aqueous solution is applied using coating machine
Apply in two surfaces of paper fiber, air drying, obtain phytic acid type volatile rust prevention fiberboard.
2. a kind of phytic acid type volatile rust prevention fiberboard according to claim 1, it is characterised in that the paper fiber is
Thickness is about the degradation material of 3-15mm;Load capacity of the phytic acid type volatile rust prevention layer on paper fiber is about 10-
80g/m2。
3. a kind of preparation method of phytic acid type volatile rust prevention fiberboard according to claim 1, it is characterised in that phytic acid type
The mass concentration of vapour phase inhibitor aqueous dispersions is 5%-70%;The compound phytic acid type vapour phase inhibitor is by decanedioic acid sodium, plant
Acid, dicyclohexyl amine, monoethanolamine benzoate, Sodium Benzoate, silica are 0.8~1.2 in mass ratio:2.1~2.4:1.8~
2.1:1.5~1.9:1.1~1.4:0.8~1.3 ratio is mixed.
4. the preparation method of a kind of phytic acid type volatile rust prevention fiberboard according to claim 3, it is characterised in that described two
Silica is aerosil, and its particle diameter is less than 80nm;Decanedioic acid sodium, phytic acid, two hexamethylenes in the compound vapour phase inhibitor
Amine, monoethanolamine benzoate and Sodium Benzoate act primarily as the effect of volatile rust prevention, and aerosil can will be upper as auxiliary material
State five kinds of corrosion inhibiter and be equably supported on its surface, increase its specific surface area, improve vapor phase corrosion inhibitor performance.
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103215599A (en) * | 2013-03-01 | 2013-07-24 | 西安理工大学 | Gas-phase corrosion inhibitor used for carbon steel, and preparation method, application method, and purpose thereof |
CN104005304A (en) * | 2014-05-12 | 2014-08-27 | 华南理工大学 | Preparation method for sustained-release type volatile rust preventive paper |
CN104761786A (en) * | 2014-12-26 | 2015-07-08 | 青岛科技大学 | Phytic-acid type gas-phase antirust masterbatch, and preparation method and application thereof |
-
2017
- 2017-01-07 CN CN201710011554.5A patent/CN106637224A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103215599A (en) * | 2013-03-01 | 2013-07-24 | 西安理工大学 | Gas-phase corrosion inhibitor used for carbon steel, and preparation method, application method, and purpose thereof |
CN104005304A (en) * | 2014-05-12 | 2014-08-27 | 华南理工大学 | Preparation method for sustained-release type volatile rust preventive paper |
CN104761786A (en) * | 2014-12-26 | 2015-07-08 | 青岛科技大学 | Phytic-acid type gas-phase antirust masterbatch, and preparation method and application thereof |
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