CN106671551A - Multilayer structure flexible electronic continuous compounding system - Google Patents
Multilayer structure flexible electronic continuous compounding system Download PDFInfo
- Publication number
- CN106671551A CN106671551A CN201611219615.9A CN201611219615A CN106671551A CN 106671551 A CN106671551 A CN 106671551A CN 201611219615 A CN201611219615 A CN 201611219615A CN 106671551 A CN106671551 A CN 106671551A
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- China
- Prior art keywords
- module
- glue
- retractable volume
- sandwich layer
- label
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
- B32B2038/045—Slitting
Abstract
The invention belongs to the field of multilayer structure flexible electronic compound machining, and discloses a multilayer structure flexible electronic continuous compounding system. The multilayer flexible electronic continuous compounding system comprises four coiling-uncoiling modules, a primary lamination die cutting module, a rotation step pitch module, a secondary lamination die cutting module, a waste rejection module and a tag coiling module, and the internal constitutions and mutual connection manners of the modules are designed. Moreover, an optimal research result is given for the process principles of lamination die cutting control, tension control and the like of the system. By adopting the multilayer flexible electronic continuous compounding system, free switching among a plurality of working condition modes can be realized according to required working conditions, meanwhile single compounding, yield detection, waste rejection, rectification, high-accuracy die cutting and continuous feeding can be satisfied effectively, and the functions of good tension control and the like are ensured.
Description
Technical field
The invention belongs to sandwich construction flexible electronic Compound Machining association area, more particularly, to a kind of sandwich construction
The continuous hybrid system of flexible electronic.
Background technology
Sandwich construction flexible electronic is usually a kind of composite construction of multilayer film, by antenna, chip, glue-line, base stock and face
Paper is constituted.Therefore, the laminated problem of multilayer film is related in the production process of sandwich construction flexible electronic, it is corresponding to realize respectively
Being accurately positioned for tunic, is to realize the key that label is efficiently produced；Meanwhile, the production of sandwich construction flexible electronic is usually use
Reel-to-reel technique is carried out, and this will ensure that base material keeps a more stable tension force in transmit process：Overtension may
Base material can be caused to be broken, and tension force is too small, may cause to produce fold.
The compound solution of some flexible membranes has been proposed in existing technology.For example, CN200910106847A is public
A kind of compound, shaping, characterization processes and equipment are opened, has been capable of achieving that band glue sandwich layer will be converted into without glue sandwich layer that (so-called sandwich layer is
The semi-finished product being composited by the plastics of antenna, PVC etc, glue and chip etc., also referred to as sandwich construction flexible electronic
Middle material, centering material just turns into sandwich construction flexible electronic after performing the encapsulation of other various base materials), and possess online gluing,
Composite mold cutting, labeling, secondary detection and its mark function；Additionally, CN201320711038A discloses a kind of compounding machine, this sets
It is standby to contain feed mechanism, laminating mechanism, die cutting mechanism and receiving mechanism, the laminated of flexible membrane is capable of achieving with cross cutting.
However, further investigations have shown that, above-mentioned existing equipment still possesses following defect or deficiency：First, they
Tension force and deviation correcting device are not often contained, it is impossible to realize retractable volume process layer tension stability, while cannot perform height yet
The cross cutting of precision；Secondly, this kind of existing equipment can only be combined sandwich layer and facial tissue step pitch identical situation, performed in demand and turn step pitch
Demand cannot be met during operation；Finally, the function phase of existing equipment is to single, it is impossible to while meet sandwich construction flexible electronic answering
Various complex working conditions during conjunction, while there are problems that composition complex structure, operation inconvenience and efficiency are relatively low etc. all kinds of.
The content of the invention
It is continuous the invention provides a kind of sandwich construction flexible electronic for the disadvantages described above or Improvement requirement of prior art
Hybrid system, wherein by considering the composition structure of sandwich construction flexible electronic itself and preparing the factors such as features,
Specific aim is constituted to the unitary construction of this continuous hybrid system and layout is redesigned, and be additionally arranged as turn step pitch module,
The key components such as inspection rejects module, at the same to tension force detect and control etc. technique be optimized, accordingly can not only with high efficiency,
High accuracy performs the automated production process of sandwich construction flexible electronic, but also operating mode can realize various working mould according to demand
Freely exchanging between formula, is provided simultaneously with wall scroll compound, yield detection, inspection rejects, correction, high accuracy cross cutting and continuous feed, true
Protect the functions such as good tension force.
To achieve the above object, it is proposed, according to the invention, the sandwich construction flexible electronic there is provided a kind of multi-operation mode is continuous
Hybrid system, it is characterised in that this continuous hybrid system includes the first retractable volume module, the second retractable volume module, once laminated
Cross cutting module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds and cut module and label to receive
Volume module, wherein：
The first retractable volume module includes the emptying roller, splicing platform and the tension force that are sequentially arranged along its delivered inside path
Roller, and equipped with read write line and Deviation rectifier, after being consequently for performing to the unreeling of sandwich layer, conveying, detect operation, continuation by its
It is delivered to the once laminated cross cutting module；
Emptying roller that the second retractable volume module includes being sequentially arranged along its delivered inside path, splicing platform, jockey pulley,
Deviation rectifier, lower-layer overcoat film material receiving roller, and can the independent control glue pot and upper strata diaphragm material receiving roller that use, and for not
Dry glue adhesive tape execution diaphragm is peeled off after obtaining one side belt glue film and continues on to the once laminated cross cutting module or use
The once laminated cross cutting module is continued on to after gluing obtains one-side band glue base stock in being performed to adhesive sticker base stock；
This once laminated cross cutting module be used to that two-layer base material so far namely sandwich layer will to be conveyed and performed with one side belt glue film
Laminated first and die cut operation, is then continued on to and described is turned step pitch module；
This turn step pitch module include the first floating roller being sequentially arranged along its inner track, can the stripping that uses of independent control
Platform, a pair of rolls and the second floating roller and two color mark sensors, and perform sandwich layer arrangement for the composite membrane to conveying so far
The adjustment of spacing, and separate with being transferred them on base stock after glue sandwich layer, it is derived from treating secondary laminated flexible compound film,
Then proceed to be delivered to the quadratic-layer matched moulds and cut module；Additionally, this turns step pitch module also in the neighbouring outfit of the stripping table
Having can the independent control second pair of roller and material receiving roller that use；
Emptying roller that 3rd retractable volume module includes being sequentially arranged along its delivered inside path, splicing platform, jockey pulley and
Deviation rectifier, and being peeled off to the protective layer of label backing paper for performing, is then sent to that described to turn step pitch module described to receive
Band glue sandwich layer；Additionally, the 3rd retractable volume module also near the base stock jockey pulley equipped with can the bottom that uses of independent control
Paper material receiving roller；
4th retractable volume module includes the emptying roller being sequentially arranged along its delivered inside path, splicing platform, jockey pulley, entangles
Inclined device and to roller, and protective layer for performing to label facial tissue peels off, and is then sent to the quadratic-layer matched moulds and cuts module；
Additionally, the 4th retractable volume module also the facial tissue near roller equipped with can the facial tissue material receiving roller that uses of independent control；
The quadratic-layer matched moulds cuts module for the mark peeled off after protective layer by the 4th retractable volume module conveying so far
Sign facial tissue and the step pitch module conveying flexible compound film so far that turns performs final laminated and die cut operation, thus obtain
Obtain required sandwich construction flexible electronic；
Label winding module is arranged on the downstream that the quadratic-layer matched moulds cuts module, and for performing to sandwich construction
The winding of flexible electronic and the wind-up operation of associated scrap.
Used as it is further preferred that above-mentioned continuous hybrid system preferably also includes inspection rejects module, the inspection rejects module is arranged on
The vicinity of the first retractable volume module, and for being engaged to perform the automatic rejection of sandwich layer waste material with the sandwich layer read write line
Operation.
As it is further preferred that for above-mentioned first retractable volume module, the dispensing shaft of the let off roll is by blowing
Motor drives synchronous belt mechanism to be driven, and membrane tension during blowing is monitored in real-time and feeds back, and thus controls
The discharging motor realizes constant-tension；Additionally, the Deviation rectifier is used to be controlled the film lateral displacement during blowing.
As it is further preferred that above-mentioned inspection rejects module includes that read write line, glue-line emptying roller, glue-line material receiving roller, inspection rejects are floated
The distance between roller, inspection rejects pressure roller, cylinder and waste product material receiving roller, the wherein read write line and described stripping table by real time record, with
Just detect and judge label quality；Wherein when label quality is judged as bad when, according to distance and the speed of service, institute is calculated first
The time-delay action of cylinder, glue-line emptying roller and glue-line material receiving roller is stated, then causes that the cylinder is pushed, abandoned tender label are with stripping
Process is adhered to by the waste product material receiving roller, and then the cylinder rises, and completes an inspection rejects process.
As it is further preferred that above-mentioned quadratic-layer matched moulds cuts module is preferably further equipped with multiple color mark sensors, wherein
For Lamination, using a pair of color mark sensors come to the spacing between laminated rear sandwich layer edge and label surface trimming edge
Carry out real-time monitoring, and deviation by it between ideal value is fed back, thus the sync bit to label facial tissue is realized mending
Repay；For die cut operation, equally using a pair of color mark sensors come to perform after cross cutting knife skin edge and sandwich layer edge it
Between spacing carry out real-time monitoring, and deviation by it between ideal value is fed back, and thus cross cutting sync bit is realized
Compensation.
Used as it is further preferred that the above-mentioned step pitch module that turns preferably is further equipped with multiple color mark sensors, these colour codes are passed
The sandwich layer relative position and transfer step pitch that sensor is used to turn execution before and after step pitch perform real-time monitoring, and mutually tackle described first
Position and speed to roller perform compensation.
As it is further preferred that above-mentioned continuous hybrid system preferably closes the control of die cut operation using following principle execution level
Process processed：
For die cut operation, cross cutting electric machine controller |input paramete is set as P1With Δ P, and passed with a pair of colour codes
Sensor detects label mark point position P respectively11With cross cutting marginal position P12, calculate Δ P1=Δ P- Δs P1, i.e., actual cross cutting
The distance between middle label mark point and cross cutting edge；When then, by itself and correct cross cutting label mark point and cross cutting edge it
Between distance compare to obtain correction ep1=Δ P- Δs P1, electric machine controller is fed back to, realize the closed loop control of die cutting process
System；
For Lamination, its control method is essentially identical with die cutting process, only difference is that, in layer
In the detection process of conjunction, a pair of color mark sensors are respectively used to detect the mark point position of upper and lower two membranes.
As it is further preferred that above-mentioned continuous hybrid system can be used for execution will be combined into sandwich construction without glue sandwich layer
Flexible electronic, and sandwich layer needs to turn step pitch, needs the first mode of operation of peeling label base stock glue-line diaphragm, its technological process is such as
Under：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume
Module is used to realize that adhesive sticker adhesive tape unreels the stripping with adhesive tape diaphragm；4th retractable volume module is used to realize that label facial tissue is put
The stripping of volume and facial tissue glue-line diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm
From；And glue pot is not enabled in this operating mode.Then, respectively by the first retractable volume module, the second retractable volume mould
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by block, and obtain sandwich layer and one side belt glue film
Between it is laminated first and cross cutting after flexible membrane；Then, the flexible membrane be admitted to it is described turn step pitch module, and will be with glue sandwich layer
It is transferred on the label backing paper of the one-side band glue provided by the 3rd retractable volume module, is consequently formed and treats secondary laminated soft
Property film；Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, forms sandwich construction flexible
Electronics, and the winding of sandwich construction flexible electronic is carried out by label winding module.
As it is further preferred that above-mentioned continuous hybrid system can be used for execution will be combined into sandwich construction without glue sandwich layer
Flexible electronic, and sandwich layer needs to turn step pitch, is not required to the second mode of operation of peeling label base stock glue-line diaphragm, its technological process
It is as follows：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume
Module is used to realize that adhesive sticker adhesive tape unreels the stripping with adhesive tape diaphragm；4th retractable volume module is used to realize that label facial tissue is put
The stripping of volume and facial tissue glue-line diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm
From；And do not enable the wind-up roll in glue pot and the 3rd retractable volume module in this operating mode.Then, respectively by described
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by one retractable volume module, the second retractable volume module,
And obtain the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；Then, the flexible membrane is admitted to described
In turning step pitch module, and will be transferred on the base stock provided by the 3rd retractable volume module with glue sandwich layer, be consequently formed and treat
Secondary laminated flexible membrane；Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, is formed
Sandwich construction flexible electronic, and the winding of sandwich construction flexible electronic is carried out by label winding module.
As it is further preferred that above-mentioned continuous hybrid system can be used for execution will be combined into sandwich construction without glue sandwich layer
Flexible electronic, and sandwich layer need not turn step pitch, the 3rd mode of operation for not needing glue-line to be combined, its technological process is as follows：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, the 4th retractable volume
Module, label winding module, once laminated cross cutting module, quadratic-layer matched moulds cut module, turn step pitch module and inspection rejects module, its
In, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume module is used to realize bottom
Paper unreels the stripping with base stock glue-line diaphragm；4th retractable volume module is used to realize that label facial tissue is unreeled and the protection of facial tissue glue-line
The stripping of film；And do not enable glue pot, lower-layer overcoat film wind-up roll, second pair of roller and stripping table in this operating mode.Then,
Sandwich layer, one side belt glue film are synchronously fed through described one by the first retractable volume module, the second retractable volume module respectively
Sublevel matched moulds cuts module, and obtains the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；Then, this is soft
Property film be admitted to successively it is described turn step pitch module and during the quadratic-layer matched moulds cuts module, with the one-side band glue for being stripped diaphragm
Label facial tissue carries out laminated cross cutting in quadratic-layer matched moulds die block, and it is flexible to carry out sandwich construction by label winding module
The winding of electronics.
As it is further preferred that above-mentioned continuous hybrid system can be used for perform will switch to glue sandwich layer without glue sandwich layer
4th mode of operation, its technological process is as follows：
Chosen first from whole system and use the first retractable volume module, once the second retractable volume module, laminated mould
Module and label winding module are cut, wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；
Second retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；And do not enable in this operating mode
Glue pot.Then, sandwich layer, one-side band glue base stock are synchronously sent by the first retractable volume module, the second retractable volume module respectively
Enter to the once laminated cross cutting module, and obtain the flexibility after laminated first between sandwich layer and one-side band glue base stock and cross cutting
Film；Then, the winding with glue sandwich layer is carried out by label winding module.
As it is further preferred that above-mentioned continuous hybrid system can be used for execution will be with glue sandwich layer direct combination into multilayer knot
5th mode of operation of structure flexible electronic, its technological process is as follows：
Chosen first from whole system and use the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds
Module and label winding module are cut, wherein, the 4th retractable volume module is used to realize unreeling and band glue sandwich layer glue with glue sandwich layer
The winding of layer diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；；Then, divide
To be synchronously fed through with glue sandwich layer, label backing paper by the 3rd retractable volume module, the 4th retractable volume module described secondary
Laminated cross cutting module, and the flexible membrane after laminated between sandwich layer and label backing paper and cross cutting is obtained, then wound by the label
Module carries out the winding of finished product.
As it is further preferred that above-mentioned continuous hybrid system can be used for execution will be combined into sandwich construction without glue sandwich layer
Flexible electronic, produces in enormous quantities, and sandwich layer needs to turn step pitch, needs the 6th mode of operation of peeling label base stock glue-line diaphragm,
Its technological process is as follows：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume
Module is used to realize gluing and the conveying of adhesive tape；4th retractable volume module is used to realize that label facial tissue is unreeled and facial tissue glue-line guarantor
The stripping of cuticula；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；And in the work
Glue pot is enabled under pattern, upper strata protection facial mask wind-up roll is not enabled.Then, respectively by the first retractable volume module, second
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by retractable volume module, and obtain sandwich layer and one side
Flexible membrane between belt glue film after laminated first and cross cutting；Then, the flexible membrane be admitted to it is described turn step pitch module, and will
It is transferred on the one-side band glue base stock provided by the 3rd retractable volume module with glue sandwich layer, is consequently formed and treats secondary laminated
Flexible membrane；Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, forms sandwich construction soft
Property electronics, and the winding of sandwich construction flexible electronic is carried out by label winding module.
In general, possess following compared with prior art, mainly according to the contemplated above technical scheme of the present invention
Technological merit：
1st, it is made up of the unitary construction to this continuous hybrid system and layout is redesigned, compared with conventional equipment
Not only can effectively meet turn step pitch, inspection rejects etc. be connected between operation requirement, and all modules of whole system it is compact and
It is easy to independent assortment to use, accordingly can respectively be performed according to complex working condition such as will be complex as band glue sandwich layer without glue sandwich layer, will
Finished product adhesive label is complex as without glue sandwich layer, the multiple-working modes such as finished product adhesive label will be complex as with glue sandwich layer,
And meet compound such as wall scroll, yield detection, inspection rejects, correction, cross cutting, continuous feed, tension force functional requirement；
2nd, the present invention in it is laminated with cross cutting real-Time Compensation is added using Synchronization Control by way of, be accordingly remarkably improved layer
Mould-cutting precision is closed, the production requirement of high-quality sandwich construction flexible electronic is met；Additionally, can to tension force in whole system production line
High accuracy, the tension force of response high are performed, the tension stability of each module is realized, so as to further increase mould-cutting precision.
Brief description of the drawings
Fig. 1 be according to it is constructed by the present invention, for being combined into label in face of sandwich layer, sandwich layer needs to turn step pitch, needs to peel off
System layout schematic diagram during the Production requirement of label backing paper glue-line diaphragm；
Fig. 2 be according to it is constructed by the present invention, for being combined into label in face of sandwich layer, sandwich layer needs to turn step pitch, is not required to stripping
System layout schematic diagram during from the Production requirement of label backing paper glue-line diaphragm；
Fig. 3 be according to it is constructed by the present invention, for being combined into label in face of sandwich layer, sandwich layer need not turn step pitch, be not required to
System layout schematic diagram during the Production requirement for wanting glue-line compound；
Fig. 4 be according to it is constructed by the present invention, in face of turning Production requirement with glue sandwich layer without glue sandwich layer when be
System schematic layout pattern；
Fig. 5 be according to it is constructed by the present invention, in face of the Production requirement that label is combined into glue sandwich layer when system
Schematic layout pattern；
Fig. 6 be according to it is constructed by the present invention, for high-volume large-scale production when system layout schematic diagram；
Principle schematic when Fig. 7 is for the exemplary illustrated execution inspection rejects technique according to the present invention；
Fig. 8 is according to the preferred embodiment for the present invention, the theory diagram for performing overall control to laminated die-cutting process；
Fig. 9 is according to the preferred embodiment for the present invention, the theory diagram for performing tension force to whole system；
Figure 10 is the overall workflow schematic diagram according to the continuous hybrid system constructed by the present invention.
Specific embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.As long as additionally, technical characteristic involved in invention described below each implementation method
Not constituting conflict each other can just be mutually combined.
Fig. 1 be according to it is constructed by the present invention, for being combined into label in face of sandwich layer, sandwich layer needs to turn step pitch, needs to peel off
System layout schematic diagram during the Production requirement of label backing paper glue-line diaphragm.Below will be by taking Fig. 1 as an example, to the composition of the system
The aspect such as structure and its layout designs is illustrated one by one.
As shown in figure 1, this continuous hybrid system includes the first retractable volume module 1, the second retractable volume module 9, once laminated
Cross cutting module 2, turn step pitch module 4, the 3rd retractable volume module 8, the 4th retractable volume module 5, quadratic-layer matched moulds cut module 6 and mark
The component units such as volume module 7, inspection rejects module 3 are signed for, wherein the first retractable volume module 1 and the second retractable volume module 9 can be in for example
It is arranged symmetrically, and in the upstream both sides of once laminated cross cutting module 2；Turn step pitch module 4 and may be arranged at once laminated cross cutting mould
The downstream of block 2 and the Upstream section of module is cut in quadratic-layer matched moulds, and nearby side is disposed with for the downstream of its own
Three retractable volume modules 8,；Similarly, the 4th retractable volume module 5 is arranged in the neighbouring side that can cut module in quadratic-layer matched moulds.
More specifically, the first retractable volume module includes the emptying roller 11 being sequentially arranged along its delivered inside path, connects
Material platform 12 and jockey pulley 14, and equipped with read write line 13 and Deviation rectifier 15, are consequently for performing to the unreeling of sandwich layer, convey, examine
Survey after operation, continue to be transported to once laminated cross cutting module 2.
Alternately, above-mentioned continuous hybrid system can also include inspection rejects module (3), and the inspection rejects module is arranged on described the
The vicinity of one retractable volume module, and grasped with performing the automatic rejection of sandwich layer waste material for being engaged with the sandwich layer read write line (13)
Make.For example, above-mentioned inspection rejects module may include read write line 13, glue-line emptying roller 13a glue-line material receiving rollers 13c, inspection rejects floating roller 13b, pick
The distance between useless pressure roller 13d, cylinder 13e and waste product material receiving roller 13f etc., the wherein read write line and described stripping table are remembered in real time
Record, to detect and judging label quality；It is specific as shown in fig. 7, wherein when label quality is judged as bad when, according to distance and fortune
Scanning frequency degree, calculates the time-delay action of cylinder 13e, glue-line emptying roller 13a and glue-line material receiving roller 13c first, then causes
The cylinder is pushed, and abandoned tender label are adhered to stripping process by waste product material receiving roller 13f, and then cylinder rises, and completes an inspection rejects mistake
Journey.
For the second retractable volume module 9, it includes the let off roll 95 being sequentially arranged along its delivered inside path, connects
Material platform 96, jockey pulley 94, Deviation rectifier 93, lower-layer overcoat film material receiving roller, and can the glue pot 92 that uses of independent control and upper strata protect
Cuticula material receiving roller 91, and continued on to once for being performed to adhesive sticker adhesive tape after diaphragm peels off acquisition one side belt glue film
It is laminated to be die cut module 2 or continue on to a sublevel for being performed after gluing obtains one-side band glue base stock to adhesive sticker base stock
Matched moulds cuts module.
For once laminated cross cutting module 2, it is used to that two-layer base material namely sandwich layer and one-side band so far will to be conveyed
Glue film performs laminated first and die cut operation, is then continued on to and described turns step pitch module 4；It can include laminated
To roller 21, die-cutting apparatus 22, color mark sensor 23, color mark sensor 24 etc., wherein laminated provide roller 21 one perpendicular to film
The pressure on surface, is tightly bonded together two-layer base material；The roller cutting knife that die cutting unit passes through Rotary, by the mark after sandwich layer
Sign, by predetermined ranks away from the cutting line on blade cuts；Sandwich layer after composite mold cutting is transported to and turns step pitch module.
This turn step pitch module 4 preferably may include the first floating roller 41 being sequentially arranged along its inner track, can independent control make
Stripping table 43, the floating roller 46 of a pair of rolls 45 and second etc., and for performing sandwich layer arrangement to the composite membrane for conveying so far
Away from adjustment, and separate band glue sandwich layer after transfer them on base stock, be derived from treating secondary laminated flexible compound film, so
After continue on to the quadratic-layer matched moulds and cut module 6；Additionally, this turns step pitch module also in the neighbouring outfit of the stripping table 43
Having can second pair of roller 47 using of independent control and lower-layer overcoat film material receiving roller 97 etc..
For the 3rd retractable volume module 8, it includes the emptying roller 85, splicing being sequentially arranged along its delivered inside path
Platform 84, jockey pulley 83 and Deviation rectifier 82, and for performing the protective layer stripping to label backing paper, then it is sent to described turn of step
It is described with glue sandwich layer to receive away from module；Additionally, the 3rd retractable volume module also near the base stock jockey pulley 83 equipped with
Can the material receiving roller 81 that uses of independent control；
For the 4th retractable volume module 5, it includes the emptying roller 55, splicing being sequentially arranged along its delivered inside path
Platform 54, jockey pulley 53, Deviation rectifier 52 and to roller 56 etc., and protective layer for performing to label facial tissue peels off, and is then sent
Enter the quadratic-layer matched moulds and cut module 6；Additionally, the 4th retractable volume module also near to roller 56 equipped with can independent control make
Material receiving roller 51.
Additionally, after quadratic-layer matched moulds cuts module 6 for the 4th retractable volume module to be conveyed into stripping protective layer so far
Label facial tissue and the step pitch module conveying flexible compound film so far that turns perform final laminated and die cut operation, by
This sandwich construction flexible electronic needed for obtaining
According to a preferred embodiment of the present invention, for above-mentioned once or for quadratic-layer matched moulds cuts operating procedure,
As shown in Figure 8, it is preferred to use following principle performs its control process：It is defeated by electric machine controller is die cut for die cut operation
Enter parameter setting for P1With Δ P, and label mark point position P is detected respectively with a pair of color mark sensors11With cross cutting marginal position
P12, calculate Δ P1=Δ P- Δs P1, i.e., the distance between label mark point and cross cutting edge in actual cross cutting；Then, by it
Label mark point compares to obtain correction e with the distance between edge is die cut during with correct cross cuttingp1=Δ P- Δs P1, fed back
To electric machine controller, the closed-loop control of die cutting process is realized；For Lamination, its control method is basic with die cutting process
It is identical, only difference is that, in laminated detection process, a pair of color mark sensors are respectively used to detect upper and lower two-layer
The mark point position of film.
If more specifically explaining, for once laminated die cutting process, sandwich layer sides are detected by a pair of color mark sensors
Edge and notching edge, real-time monitoring once laminated motor be once die cut motor speed；Two sensors are recorded simultaneously sends arteries and veins
The time difference of punching, compensation is once die cut motor speed, realizes accurate cross cutting.Die cutting process is closed for quadratic-layer, is checked colors by one
Mark sensor detection sandwich layer edge and facial tissue edge, real-time monitoring facial tissue feeding motor feed motor speed with base stock；Remember simultaneously
Two sensors of record send the time difference of pulse, and compensation facial tissue feeding motor speed realizes that sandwich layer is accurate laminated with facial tissue.It is logical
A pair of color mark sensor detection notching edges and facial tissue edge are crossed, the secondary laminated motor of real-time monitoring turns with secondary die cutting motor
Speed；Two sensors of record send the time difference of pulse simultaneously, compensate secondary die cutting motor speed, realize the accurate mould of finished product label
Cut.By taking a die cutting process as an example, its general principle is that electric machine controller |input paramete is P1With Δ P.Sensed with a pair of colour codes
Device detects label mark point position P respectively11With cross cutting marginal position P12, calculate Δ P1=Δ P- Δs P1, i.e., in actual cross cutting
The distance between label mark point and cross cutting edge.The distance between label mark point and cross cutting edge during by it with correct cross cutting
Compare to obtain correction ep1=Δ P- Δs P1, electric machine controller is fed back to, realize the closed-loop control of die cutting process.For layer
Conjunction process, its control method is essentially identical with die cutting process, only difference is that, in laminated detection process, one
It is respectively used to detect the mark point position of upper and lower two membranes to color mark sensor.By the control method, can effectively control laminated
The quality of cross cutting.
Finally, label winding module 7 is arranged on the downstream that the quadratic-layer matched moulds cuts module 6, and right for performing
The winding of sandwich construction flexible electronic and the wind-up operation of associated scrap.
The continuous hybrid system of layer flexible electronics more than, it can not only perform multilayer with high efficiency, high accuracy
The automated production process of structural flexibility electronics, but also operating mode can realize freely adjusting between various working pattern according to demand
Change, these main regime modes will one by one be explained below.
First mode of operation：As shown in figure 1, sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, and
Sandwich layer needs to turn step pitch, needs the duty requirements of peeling label base stock glue-line diaphragm, and its technological process is as follows：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume
Module is used to realize that adhesive sticker adhesive tape unreels the stripping with adhesive tape diaphragm；4th retractable volume module is used to realize that label facial tissue is put
The stripping of volume and facial tissue glue-line diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm
From；And glue pot is not enabled in this operating mode.Then, respectively by the first retractable volume module, the second retractable volume mould
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by block, and obtain sandwich layer and one side belt glue film
Between it is laminated first and cross cutting after flexible membrane；Then, the flexible membrane be admitted to it is described turn step pitch module, and will be with glue sandwich layer
It is transferred on the one-side band glue base stock provided by the 3rd retractable volume module, is consequently formed and treats secondary laminated flexible membrane；
Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, forms sandwich construction flexible electronic,
And the winding of sandwich construction flexible electronic is carried out by label winding module.
Second mode of operation：As shown in Fig. 2 sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, and
Sandwich layer needs to turn step pitch, is not required to the duty requirements of peeling label base stock glue-line diaphragm, and its technological process is as follows：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume
Module is used to realize that adhesive sticker adhesive tape unreels the stripping with adhesive tape diaphragm；4th retractable volume module is used to realize that label facial tissue is put
The stripping of volume and facial tissue glue-line diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm
From；And do not enable the wind-up roll in glue pot and the 3rd retractable volume module in this operating mode.Then, respectively by described
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by one retractable volume module, the second retractable volume module,
And obtain the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；Then, the flexible membrane is admitted to described
In turning step pitch module, and will be transferred on the base stock provided by the 3rd retractable volume module with glue sandwich layer, be consequently formed and treat
Secondary laminated flexible membrane；Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, is formed
Sandwich construction flexible electronic, and the winding of sandwich construction flexible electronic is carried out by label winding module.
3rd mode of operation：As shown in figure 3, sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, and
Sandwich layer need not turn step pitch, not need the compound duty requirements of glue-line, and its technological process is as follows：
Chosen first from whole system and use the first retractable volume module, the second retractable volume module, the 4th retractable volume
Module, label winding module, once laminated cross cutting module, quadratic-layer matched moulds cut module, turn step pitch module and inspection rejects module, its
In, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；Second retractable volume module is used to realize bottom
Paper unreels the stripping with base stock glue-line diaphragm；4th retractable volume module is used to realize that label facial tissue is unreeled and the protection of facial tissue glue-line
The stripping of film；And do not enable glue pot, lower-layer overcoat film wind-up roll, second pair of roller and stripping table in this operating mode.Then,
Sandwich layer, one side belt glue film are synchronously fed through described one by the first retractable volume module, the second retractable volume module respectively
Sublevel matched moulds cuts module, and obtains the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；Then, this is soft
Property film be admitted to successively it is described turn step pitch module and during the quadratic-layer matched moulds cuts module, with the one-side band glue for being stripped diaphragm
Label facial tissue carries out laminated cross cutting in quadratic-layer matched moulds die block, and it is flexible to carry out sandwich construction by label winding module
The winding of electronics.
4th mode of operation：As shown in figure 4, will switch to the duty requirements with glue sandwich layer without glue sandwich layer for performing, its
Technological process is as follows：
Chosen first from whole system and use the first retractable volume module, once the second retractable volume module, laminated mould
Module and label winding module are cut, wherein, the first retractable volume module is used to realize the winding unreeled with cross cutting waste material of sandwich layer；
Second retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；And do not enable in this operating mode
Glue pot.Then, sandwich layer, one side belt glue film are synchronously sent by the first retractable volume module, the second retractable volume module respectively
Enter to the once laminated cross cutting module, and obtain the flexibility after laminated first between sandwich layer and one side belt glue film and cross cutting
Film；Then, the winding of finished product is carried out by label winding module.
Mode of operation five：As shown in figure 5, for perform by with glue sandwich layer direct combination into sandwich construction flexible electronic work
Condition demand, its technological process is as follows：
Chosen first from whole system and use the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds
Module and label winding module are cut, wherein, the 4th retractable volume module is used to realize unreeling and band glue sandwich layer glue with glue sandwich layer
The winding of layer diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；；Then, divide
To be synchronously fed through with glue sandwich layer, label backing paper by the 3rd retractable volume module, the 4th retractable volume module described secondary
Laminated cross cutting module, and the flexible membrane after laminated between sandwich layer and label backing paper and cross cutting is obtained, then wound by the label
Module carries out the winding of finished product.
Mode of operation six：As shown in fig. 6, sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, it is large quantities of
Amount is produced, and sandwich layer needs to turn step pitch, needs the duty requirements of peeling label base stock glue-line diaphragm, and its technological process is as follows：
Additionally, in the hybrid system constructed by the present invention, as shown in figure 9, two kinds of jockey pulley and floating roller is also respectively adopted
Mode, realizes the tension force to film in each module.Specifically, tension force roller mode is by jockey pulley real-time monitoring film
Power, and feed back to controller, control unreels motor and unreels torque to realize tension force；Floating roller mode is driven using motor
Dynamic floating roller control tension force.
Figure 10 is the overall workflow schematic diagram according to the continuous hybrid system constructed by the present invention.As shown in Figure 10,
The workflow of whole machine is：After system initialization, by setup parameter, each module motor, tag read-write equipment and each sensor are driven
Work.Each jockey pulley real-time monitoring module membrane tension simultaneously compensates magnetic torque, realizes modules tension force in lamination
Stabilization；A pair of color mark sensor detections turn film speed before and after step pitch, compensate to the rotating speed of roller 47, realize that sandwich layer turns step pitch；For
Once laminated cross cutting, using a pair of color mark sensor detection detection cross cutting effects, and compensates cross cutting motor speed, realizes accurate mould
Cut；For secondary die cutting, using two pairs of color mark sensors, a pair of color mark sensors are used to detect laminated effect, and compensate base stock
Feeding motor speed, realizes accurate laminated；It is another that color mark sensor is used to detect secondary die cutting effect, and compensate secondary die cutting
Rotating speed.Two read write lines are used to detect the quality of sandwich layer and finished product label, realize the rejecting and unqualified label mark of useless sandwich layer；
Each module synchronization co-ordination, realizes that sandwich construction flexible electronic is continuously combined.
To sum up, according to the continuous hybrid system of sandwich construction flexible electronic of the invention can with compact conformation, be easy to manipulation
Mode realize free switching and the operation of multiple-working mode, be provided simultaneously with tension force is appropriate, laminated mould-cutting precision is high etc.
Advantage, it is thus possible to effectively meet such as wall scroll be combined, yield detection, inspection rejects, correction, cross cutting, continuous feed, tension force it is many
Plant functional requirement.
As it will be easily appreciated by one skilled in the art that the foregoing is only presently preferred embodiments of the present invention, it is not used to
The limitation present invention, all any modification, equivalent and improvement made within the spirit and principles in the present invention etc., all should include
Within protection scope of the present invention.
Claims (12)
1. a kind of continuous hybrid system of sandwich construction flexible electronic, it is characterised in that this continuous hybrid system includes the first folding and unfolding
Volume module (1), the second retractable volume module (9), once laminated cross cutting module (2), turn step pitch module (4), inspection rejects module (3), the
Three retractable volume modules (8), the 4th retractable volume module (5), quadratic-layer matched moulds cut module (6) and label winds module (7), its
In：
First retractable volume module (1) including be sequentially arranged along its delivered inside path let off roll (11), splicing platform (12),
Jockey pulley (14) and material receiving roller (16), and equipped with read write line (13) and Deviation rectifier (15), be consequently for performing and sandwich layer is put
After volume, conveying, detection operation, continue to be transported to once laminated cross cutting module (2)；
Second retractable volume module (9) including be sequentially arranged along its delivered inside path let off roll (95), splicing platform (96),
Jockey pulley (94), Deviation rectifier (93), lower-layer overcoat film material receiving roller (97), and can the glue pot (92) that uses of independent control and upper strata
Diaphragm material receiving roller (91), and continued on to for being performed to adhesive sticker adhesive tape after diaphragm peels off acquisition one side belt glue film
It is described once it is laminated cross cutting module (2) or for adhesive sticker base stock perform gluing obtain one-side band glue base stock after continue defeated
Deliver to the once laminated cross cutting module；
This once it is laminated cross cutting module (2) including to roller (21), die-cutting apparatus (22), color mark sensor (23), color mark sensor
(24), for two-layer base material namely sandwich layer and the one side belt glue film laminated first and die cut operation of execution so far will to be conveyed, so
Turn step pitch module (4) described in being continued on to afterwards；
This turn step pitch module (4) including be sequentially arranged along its inner track the first floating roller (41), color mark sensor (42), can be only
Vertical stripping table (43), color mark sensor (44), a pair of rolls (45) and the second floating roller (46) for controlling to use, and for conveying
So far composite membrane performs the adjustment of sandwich layer arrangement spacing, and separates with being transferred them on base stock after glue sandwich layer, thus obtains
Secondary laminated flexible compound film must be treated, is then proceeded to be delivered to the quadratic-layer matched moulds and is cut module (6)；Additionally, this turns step pitch
Module is also in the vicinity of the stripping table (43) equipped with can second pair of roller (47) using of independent control；
The inspection rejects module (3) is used cooperatively with read write line 13, the automatic rejection for realizing sandwich layer waste material.
3rd retractable volume module (8) including be sequentially arranged along its delivered inside path emptying roller (85), splicing platform (84),
Power roller (83) and Deviation rectifier (82), and peeled off to the protective layer of label backing paper for performing, are then sent to described turn step pitch
Module is described with glue sandwich layer to receive；Additionally, the 3rd retractable volume module also near the jockey pulley (83) equipped with can be only
The vertical base stock material receiving roller (81) for controlling to use；
4th retractable volume module (5) including be sequentially arranged along its delivered inside path emptying roller (55), splicing platform (54),
Power roller (53), Deviation rectifier (52) and to roller (56), and protective layer for performing to label facial tissue peels off, and is then sent to institute
State quadratic-layer matched moulds and cut module (6)；Additionally, the 4th retractable volume module also the facial tissue near roller (56) equipped with can be only
The vertical facial tissue material receiving roller (51) for controlling to use；
The quadratic-layer matched moulds cuts module (6) includes color mark sensor (61), (62), (64), (65), (67), (68) and to roller
(63) with die cutting mechanism (66), for by the 4th retractable volume module conveying so far peel off protective layer after label facial tissue,
And the step pitch module conveying flexible compound film so far that turns performs final laminated and die cut operation, needed for being derived from
Finished product；
The label winds module (7) includes wind-up roll (71), jockey pulley (72), Deviation rectifier (73), splicing platform (74) and material receiving roller
(75), it is arranged on the downstream that the quadratic-layer matched moulds cuts module (6), and for performing to finished multi-layer structural flexibility electronics
Winding and associated scrap wind-up operation.
2. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1, it is characterised in that above-mentioned continuous multiple
Syzygy system preferably also includes inspection rejects module (3), and the inspection rejects module is arranged on the vicinity of the first retractable volume module, and for
The sandwich layer read write line (13) is engaged and is operated with performing the automatic rejection of sandwich layer waste material；
The inspection rejects module includes read write line (5), glue-line emptying roller (13a), glue-line material receiving roller (13c), inspection rejects floating roller (13b), picks
The distance between useless pressure roller (13d), cylinder (13e) and waste product material receiving roller (13f), the wherein read write line and described stripping table are by reality
Shi Jilu, to detect and judging label quality；It is first according to distance and the speed of service wherein when label quality is judged as bad when
The time-delay action of the cylinder (13e), glue-line emptying roller (13a) and glue-line material receiving roller (13c) is first calculated, is then caused
The cylinder is pushed, and abandoned tender label are adhered to stripping process by the waste product material receiving roller (13f), and then the cylinder rises, and is completed
Inspection rejects process.
3. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned two
Sublevel matched moulds cuts module (6) and is preferably further equipped with multiple color mark sensors, wherein for Lamination, using a pair of colour codes
Sensor carries out real-time monitoring to the spacing between laminated rear sandwich layer edge and label surface trimming edge, and by itself and ideal value it
Between deviation fed back, compensation thus is realized to the sync bit of label facial tissue；For die cut operation, equally using one
Real-time monitoring carried out to performing spacing between knife skin edge and sandwich layer edge after cross cutting to color mark sensor, and by itself and ideal
Deviation between value is fed back, and thus realizes compensation to cross cutting sync bit.
4. a kind of continuous hybrid system of sandwich construction flexible electronic as described in claim 1-3 any one, it is characterised in that
That realizes sandwich layer turns step pitch.Turn step pitch module (4) including the first floating roller (41), color mark sensor (42), can independent control use
Stripping table (43), color mark sensor (44), a pair of rolls (45), the second floating roller (46) and second pair of roller (47).Floating roller is used for
Control turns membrane tension during step pitch；Stripping table is used to peel off sandwich layer；Color mark sensor is used to detect label step pitch；To roller
For film feeding.Specifically, being followed to roller 45 to the Synchronization Control of roller 47, sandwich layer relative position and transfer are walked before and after detection transfer
Away from compensation realizes the step pitch transfer of setting to the sync bit of roller two and speed.
5. a kind of continuous hybrid system of sandwich construction flexible electronic as described in claim 1-4 any one, it is characterised in that
Above-mentioned continuous hybrid system preferably closes the control process of die cut operation using following principle execution level：
For die cut operation, cross cutting electric machine controller |input paramete is set as P1With Δ P, and a pair of color mark sensors are used
Label mark point position P is detected respectively11With cross cutting marginal position P12, calculate Δ P1=Δ P- Δs P1, i.e., actual cross cutting acceptance of the bid
Sign mark point and be die cut the distance between edge；Then, during by it with correct cross cutting between label mark point and cross cutting edge
Distance compares to obtain correction ep1=Δ P- Δs P1, electric machine controller is fed back to, realize the closed-loop control of die cutting process；
For Lamination, its control method is essentially identical with die cutting process, only difference is that, laminated
In detection process, a pair of color mark sensors are respectively used to detect the mark point position of upper and lower two membranes.
6. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned company
Continuous hybrid system can be used for execution will be combined into sandwich construction flexible electronic without glue sandwich layer, and sandwich layer needs to turn step pitch, needs stripping
From the first mode of operation of label backing paper glue-line diaphragm, its technological process is as follows：
Chosen first from whole system and use the first retractable volume module (1), the second retractable volume module (9), inspection rejects module
(3) it is, once laminated to be die cut module (2), turn step pitch module (4), the 3rd retractable volume module (8), the 4th retractable volume module (5), two
Sublevel matched moulds cuts module (6) and label winds module (7).Wherein, the first retractable volume module (1) is for realizing unreeling for sandwich layer
With the winding of cross cutting waste material；Second retractable volume module (9) unreels the stripping with adhesive tape diaphragm for realizing adhesive sticker adhesive tape；The
Four retractable volume modules (5) unreel the stripping with facial tissue glue-line diaphragm for realizing label facial tissue；3rd retractable volume module (8) is used
In realizing that base stock unreels the stripping with base stock glue-line diaphragm；And do not enable glue pot (92) in this operating mode.Then, divide
Sandwich layer, one side belt glue film are not fed through synchronously by institute by the first retractable volume module (1), the second retractable volume module (9)
Laminated cross cutting module (2) is stated once, and obtains the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；So
Afterwards, the flexible membrane be admitted to it is described turn step pitch module (4), and will be transferred to by the 3rd retractable volume module with glue sandwich layer
(8) on the base stock of the one-side band glue for being provided, it is consequently formed and treats secondary laminated flexible membrane；Finally, this treats secondary laminated soft
Property film be fed in the quadratic-layer matched moulds die block (6), formed sandwich construction flexible electronic, and by the label wind mould
Block (7) carries out the winding of sandwich construction flexible electronic.
7. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned company
Continuous hybrid system can be used for execution will be combined into sandwich construction flexible electronic without glue sandwich layer, and sandwich layer needs to turn step pitch, is not required to
Second mode of operation of peeling label base stock glue-line diaphragm, its technological process is as follows：
Chosen first from whole system and use the first retractable volume module (1), the second retractable volume module (9), inspection rejects module
(3) it is, once laminated to be die cut module (2), turn step pitch module (4), the 3rd retractable volume module (8), the 4th retractable volume module (5), two
Sublevel matched moulds cuts module (6) and label winds module (7).Wherein, the first retractable volume module (1) is for realizing unreeling for sandwich layer
With the winding of cross cutting waste material；Second retractable volume module (9) unreels the stripping with adhesive tape diaphragm for realizing adhesive sticker adhesive tape；The
Four retractable volume modules (5) unreel the stripping with facial tissue glue-line diaphragm for realizing label facial tissue；3rd retractable volume module (8) is used
In realizing that base stock unreels the stripping with base stock glue-line diaphragm；And do not enable glue pot (92) and wind-up roll in this operating mode
(81).Then, respectively by the first retractable volume module (1), the second retractable volume module (9) by sandwich layer, one side belt glue film
Once laminated cross cutting module (2) is synchronously fed through, and obtains laminated first between sandwich layer and one side belt glue film and cross cutting
Flexible membrane afterwards；Then, the flexible membrane be admitted to it is described turn step pitch module (4), and will be transferred to by described the with glue sandwich layer
On the base stock that three retractable volume modules are provided, it is consequently formed and treats secondary laminated flexible membrane；Finally, this treats secondary laminated flexibility
Film is fed in the quadratic-layer matched moulds die block (6), forms sandwich construction flexible electronic, and wind module by the label
(7) winding of sandwich construction flexible electronic is carried out.
8. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned company
Continuous hybrid system can be used for execution will be combined into sandwich construction flexible electronic without glue sandwich layer, and sandwich layer need not turn step pitch, no
The 3rd mode of operation for needing glue-line compound, its technological process is as follows：
Chosen first from whole system and use the first retractable volume module (1), the second retractable volume module (9), the 4th folding and unfolding
Volume module (5), label wind module (7), once laminated cross cutting module (2), quadratic-layer matched moulds cut module (6), turn step pitch module
(4) with inspection rejects module (3), wherein, the first retractable volume module (1) is for realizing unreeling and the winding for being die cut waste material for sandwich layer；The
Two retractable volume modules (9) unreel the stripping with base stock glue-line diaphragm for realizing base stock；4th retractable volume module (5) is for reality
Existing label facial tissue unreels the stripping with facial tissue glue-line diaphragm；And do not enable glue pot (92), material receiving roller in this operating mode
(97), to roller (47) and stripping table (43).Then, respectively by the first retractable volume module (1), the second retractable volume module
(9) sandwich layer, one-side band glue base stock are synchronously fed through once laminated cross cutting module (2), and obtain sandwich layer and one-side band glue
Flexible membrane between film after laminated first and cross cutting；Then, the flexible membrane is admitted to described turns step pitch module (4) and institute successively
State during quadratic-layer matched moulds cuts module (6), and be stripped the one-side band glue label facial tissue of diaphragm in quadratic-layer matched moulds die block (6)
In carry out laminated cross cutting, and module (7) wound by the label carry out the winding of sandwich construction flexible electronic.
9. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned company
Continuous hybrid system can be used to perform will switch to the 4th mode of operation with glue sandwich layer without glue sandwich layer, and its technological process is as follows：
Chosen first from whole system using the first retractable volume module (1), the second retractable volume module (9), once laminated
Cross cutting module (2) and label wind module (7), wherein, the first retractable volume module (1) is for realizing unreeling and cross cutting for sandwich layer
The winding of waste material；Second retractable volume module (9) unreels the stripping with base stock glue-line diaphragm for realizing base stock；And in the work
Glue pot (92) is not enabled under operation mode.Then, incited somebody to action by the first retractable volume module (1), the second retractable volume module (9) respectively
Sandwich layer, one-side band glue base stock are synchronously fed through once laminated cross cutting module (2), and obtain sandwich layer and one-side band glue base stock it
Between it is laminated first and cross cutting after flexible membrane；Then, winding module (7) by the label carries out the winding with glue sandwich layer.
10. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned company
Continuous hybrid system can be used for perform by with glue sandwich layer direct combination into sandwich construction flexible electronic the 5th mode of operation, its technique
Flow is as follows：
Chosen first from whole system using the 3rd retractable volume module (8), the 4th retractable volume module (5), secondary laminated
Cross cutting module (6) and label wind module (7), wherein, the 4th retractable volume module (5) for realize with glue sandwich layer unreel with
Winding with glue sandwich layer glue-line diaphragm；3rd retractable volume module (8) is unreeled and base stock glue-line diaphragm for realizing base stock
Peel off；；Then, respectively by the 3rd retractable volume module (5), the 4th retractable volume module (8) will be with glue sandwich layer, label backing paper
Synchronously it is fed through the quadratic-layer matched moulds and cuts module (2), and obtains the flexibility after laminated between sandwich layer and label backing paper and cross cutting
Film, then winding module (7) by the label carries out the winding of finished product.
A kind of 11. continuous hybrid systems of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that above-mentioned company
Continuous hybrid system can be used for execution will be combined into sandwich construction flexible electronic without glue sandwich layer, produce in enormous quantities, and sandwich layer needs
Turn step pitch, need the 6th mode of operation of peeling label base stock glue-line diaphragm, its technological process is as follows：
Chosen first from whole system and use the first retractable volume module (1), the second retractable volume module (9), inspection rejects module
(3) it is, once laminated to be die cut module (2), turn step pitch module (4), the 3rd retractable volume module (8), the 4th retractable volume module (5), two
Sublevel matched moulds cuts module (6) and label winds module (7).Wherein, the first retractable volume module (1) is for realizing unreeling for sandwich layer
With the winding of cross cutting waste material；Second retractable volume module (9) is for realizing the gluing of adhesive tape and conveying；4th retractable volume module
(5) stripping with facial tissue glue-line diaphragm is unreeled for realizing label facial tissue；3rd retractable volume module (8) is for realizing that base stock is put
The stripping of volume and base stock glue-line diaphragm；And glue pot (92) is enabled in this operating mode, upper strata protection facial mask is not enabled and is received
Material roller (91).Then, respectively by the first retractable volume module (1), the second retractable volume module (9) by sandwich layer, one-side band glue
Film is synchronously fed through once laminated cross cutting module (2), and obtain it is laminated first between sandwich layer and one side belt glue film and
Flexible membrane after cross cutting；Then, the flexible membrane be admitted to it is described turn step pitch module (4), and will be transferred to by institute with glue sandwich layer
State on the base stock of the one-side band glue that the 3rd retractable volume module is provided, be consequently formed and treat secondary laminated flexible membrane；Finally, this is treated
Secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block (6), forms sandwich construction flexible electronic, and by institute
Stating label winding module (7) carries out the winding of sandwich construction flexible electronic.
12. a kind of continuous hybrid systems of sandwich construction flexible electronic as claimed in claim 1 or 2, it is characterised in that whole machine
Workflow is：After system initialization, by setup parameter, each module motor, tag read-write equipment and each working sensor are driven.Respectively
Jockey pulley real-time monitoring module membrane tension simultaneously compensates magnetic torque, realizes modules tension stability in lamination；One
Turn film speed before and after step pitch to color mark sensor detection, compensate to the rotating speed of roller 47, realize that sandwich layer turns step pitch；For once laminated
Cross cutting, using a pair of color mark sensor detection detection cross cutting effects, and compensates cross cutting motor speed, realizes accurate cross cutting；For
Secondary die cutting, using two pairs of color mark sensors, a pair of color mark sensors are used to detect laminated effect, and compensate base stock feeding motor
Rotating speed, realizes accurate laminated；It is another that color mark sensor is used to detect secondary die cutting effect, and compensate secondary die cutting rotating speed.Two
Individual read write line is used to detect the quality of sandwich layer and finished product label, realizes the rejecting and unqualified label mark of useless sandwich layer；Each module
Synchronous coordination works, and realizes that sandwich construction flexible electronic is continuously combined.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611219615.9A CN106671551B (en) | 2016-12-26 | 2016-12-26 | A kind of continuous hybrid system of multilayered structure flexible electronic |
Applications Claiming Priority (1)
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| CN107053334A (en) * | 2017-05-17 | 2017-08-18 | 深圳市伟铂瑞信科技有限公司 | A kind of die-cutting apparatus of novel high polymer boundary material |
| CN107324119A (en) * | 2017-07-21 | 2017-11-07 | 东莞市汪工机械设备有限公司 | A kind of multilayer labels position compounding machine |
| CN109774290A (en) * | 2019-03-25 | 2019-05-21 | 深圳市哈德胜精密科技股份有限公司 | A kind of double layer material cross cutting is to label apparatus |
| CN111712047A (en) * | 2020-06-29 | 2020-09-25 | 深圳市烯牛实业有限公司 | Laminating device, flexible circuit board laminating machine and laminating method |
| CN112272448A (en) * | 2020-10-20 | 2021-01-26 | 苏州维信电子有限公司 | Roll-to-roll mode double-sided laminating equipment and process |
| CN113510686A (en) * | 2021-07-27 | 2021-10-19 | 华中科技大学 | Man-machine cooperation assembly method and system with multi-mode switching function |
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| CN203611523U (en) * | 2013-11-12 | 2014-05-28 | 深圳市综科邦达机电设备有限公司 | Combination machine for manufacturing RFID (radio frequency identification) electronic tag |
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| CN107053334A (en) * | 2017-05-17 | 2017-08-18 | 深圳市伟铂瑞信科技有限公司 | A kind of die-cutting apparatus of novel high polymer boundary material |
| CN107053334B (en) * | 2017-05-17 | 2019-03-26 | 深圳市伟铂瑞信科技有限公司 | A kind of die-cutting apparatus of novel high polymer boundary material |
| CN107324119A (en) * | 2017-07-21 | 2017-11-07 | 东莞市汪工机械设备有限公司 | A kind of multilayer labels position compounding machine |
| CN109774290A (en) * | 2019-03-25 | 2019-05-21 | 深圳市哈德胜精密科技股份有限公司 | A kind of double layer material cross cutting is to label apparatus |
| CN111712047A (en) * | 2020-06-29 | 2020-09-25 | 深圳市烯牛实业有限公司 | Laminating device, flexible circuit board laminating machine and laminating method |
| CN111712047B (en) * | 2020-06-29 | 2022-07-19 | 深圳市烯牛实业有限公司 | Laminating device, flexible circuit board laminating machine and laminating method |
| CN112272448A (en) * | 2020-10-20 | 2021-01-26 | 苏州维信电子有限公司 | Roll-to-roll mode double-sided laminating equipment and process |
| CN113510686A (en) * | 2021-07-27 | 2021-10-19 | 华中科技大学 | Man-machine cooperation assembly method and system with multi-mode switching function |
| CN113510686B (en) * | 2021-07-27 | 2022-04-26 | 华中科技大学 | Man-machine cooperation assembly method and system with multi-mode switching function |
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