CN106671513B - The method of mica tape and manufacture mica tape - Google Patents

The method of mica tape and manufacture mica tape Download PDF

Info

Publication number
CN106671513B
CN106671513B CN201510760063.1A CN201510760063A CN106671513B CN 106671513 B CN106671513 B CN 106671513B CN 201510760063 A CN201510760063 A CN 201510760063A CN 106671513 B CN106671513 B CN 106671513B
Authority
CN
China
Prior art keywords
mica
mica paper
paper
gluing oxidant
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510760063.1A
Other languages
Chinese (zh)
Other versions
CN106671513A (en
Inventor
李亮亮
陈子荣
曾智
盛科山
何碧波
王清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou Times Electric Insulation Co Ltd
Original Assignee
Zhuzhou Times Electric Insulation Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuzhou Times Electric Insulation Co Ltd filed Critical Zhuzhou Times Electric Insulation Co Ltd
Priority to CN201510760063.1A priority Critical patent/CN106671513B/en
Publication of CN106671513A publication Critical patent/CN106671513A/en
Application granted granted Critical
Publication of CN106671513B publication Critical patent/CN106671513B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/02Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class

Landscapes

  • Insulating Bodies (AREA)

Abstract

The invention proposes a kind of methods of mica tape and manufacture mica tape.Mica tape includes mica paper, the gluing oxidant layer of two sides that the mica paper is arranged in, the auxiliary adhesive layer that is arranged in each gluing oxidant layer, and the strengthening course being arranged on each auxiliary adhesive layer.By the way that gluing oxidant layer is being arranged in the two sides of mica paper, the electrical strength of mica tape is helped to improve.Strengthening course is set in the two sides of mica paper simultaneously, avoids mica tape and loses powder in use, dampens the problem of mica paper, so that the coil performance prepared when being applied to motor is stablized.

Description

The method of mica tape and manufacture mica tape
Technical field
The present invention relates to insulation technology fields, more particularly, to a kind of method of mica tape and manufacture mica tape.
Background technique
With the development of generator industry, the requirement to mica tape is also increasingly increased.But current mica tape performance is not It is good, it is unable to satisfy the needs of high performance motor.
For example, some are easy to appear phenomena such as mica tape is dampened, lost powder in the wrapped coil crooked position of machine.
Summary of the invention
For the above-mentioned technical problem in the presence of the prior art, the invention proposes a kind of mica tapes and manufacture mica tape Method.The mica tape can solve mica tape in the prior art and be easy to dampen, lose powder.
According to an aspect of the invention, it is proposed that a kind of mica tape, including mica paper, the two sides of the mica paper are set Gluing oxidant layer, the auxiliary adhesive layer that is arranged in each gluing oxidant layer, and the reinforcement being arranged on each auxiliary adhesive layer Layer.Gluing oxidant layer is directly set by mica paper, improves the electrical strength of mica tape.It is arranged simultaneously in the two sides of mica paper and mends Strong layer avoids mica tape and loses powder in use, dampens the problem of mica paper, so that the line prepared when being applied to motor Performance is enclosed to stablize.In addition, the advantage that the flexibility that strengthening course is utilized is good, Wrapping technical is high, so that mica tape can not only be made For main insulation construction of motor, it is alternatively arranged as coil lead insulation.
In one embodiment, the gluing oxidant layer is epoxy resin layer, and the auxiliary adhesive layer is coupling agent layer.Pass through This arrangement enhance the adhesion strengths of mica paper and strengthening course, to improve the mechanical performance of mica tape.
In one embodiment, quantification of 120-170 grams every square metre of the mica paper.By this arrangement ensure that Mica tape mica content with higher, to reach requirement of the motor insulation structure to mica content.
According to another aspect of the invention, it is proposed that a kind of method for manufacturing mica tape, comprising the following steps:
Step 1 carries out unreeling operation to mica paper volume,
Gluing oxidant layer is arranged in step 2 in the both side surface of mica paper,
Step 3 toasts the mica paper for being provided with gluing oxidant layer,
Step 4, the setting auxiliary adhesive layer in the gluing oxidant layer of mica paper,
Strengthening course is arranged on auxiliary adhesive layer in step 5.The mica tape produced in this way has very high electricity Gas intensity and mechanical performance.Meanwhile this operating procedure is simple, it is easy to accomplish.
In one embodiment, in step 1, when unreeling to mica paper volume, tension suffered by mica paper is no more than 3 newton.In this way, it is avoided that mica paper is not broken, to guarantee going on smoothly for production.
In one embodiment, in step 2, gluing oxidant layer is rubbed on the surface of mica paper by the way of transfer type. It can guarantee the uniformity of the gluing oxidant layer of mica paper in this way.
In one embodiment, in step 3, mica paper is made to suspend by controlling the wind-force size of two sides of mica paper, And mica paper is toasted.In this way, in baking process, mica paper is constantly in suspended state, avoids cloud Female paper contacts other component, and causes the generation of phenomenon of rupture.
In one embodiment, compound for the first time and second in step 5, including compound for the first time and second compound It is secondary it is compound be all made of hot pressing mode progress, and the compound hot pressing temperature hot pressing temperature compound less than second for the first time.It is excellent Selection of land, the first time compound hot pressing temperature is 50-70 degree and/or second of compound hot pressing temperature is 95-115 degree.It is logical It is compound after twice, it ensure that the combined strength bination of glass cloth and mica paper.Meanwhile passing through above-mentioned complex method, the thickness of mica tape It can compare relatively thin.It is, the mica tape that this mode is produced is in the thickness with the mica tape using other modes production When suitable, mica content is high, and electrical strength is high.
In one embodiment, in step 2, by rubbing adhesive in the side of mica paper and permeating adhesive Gluing oxidant layer is arranged in mode to the other side of mica paper in the both side surface of mica paper.It is improved by this setup The intensity of mica paper, while improving the electrical strength of mica tape.In addition, this erasing simple process, it is easy to accomplish.
Compared with the prior art, the advantages of the present invention are as follows be provided with gluing oxidant layer by the two sides in mica paper, have Help improve the electrical strength of mica tape.Meanwhile the mechanical performance of mica tape is improved by strengthening course, it ensure that mica paper not It easily dampens, lose powder.The coil performance prepared when this mica tape is applied to motor is more stable.In addition, the cloud of this structure Master tape construction is simple, and production cost is low.
Detailed description of the invention
The preferred embodiment of the present invention is described in detail below in conjunction with attached drawing, in figure:
Fig. 1 shows the sectional view of mica tape one embodiment according to the present invention;
The attached drawing is not drawn according to the actual ratio.
Specific embodiment
Below in conjunction with attached drawing, the present invention will be further described.
Fig. 1 shows the structure of mica tape 10.As shown in Figure 1, mica tape 10 includes mica paper 1, gluing oxidant layer 2, auxiliary Adhesive layer 3 and strengthening course 4.Wherein, gluing oxidant layer 2 is respectively provided on the two sides of mica paper 1.It is arranged in each gluing oxidant layer 2 Adhesive layer 3 is assisted, and strengthening course 4 is set on each auxiliary adhesive layer 3.Reinforcement is provided in the two sides of mica paper 1 as a result, Layer 4, so as to prevent the picking of mica tape 10, easy the problem of dampening, so that the coil performance of preparation is stablized.In addition, mica tape 10 include auxiliary adhesive layer 3, for enhancing the adhesive strength between mica paper 1 and strengthening course 4, to improve the machinery of mica tape 10 Performance.
Preferably, gluing oxidant layer 2 is epoxy glue layer.The toxicity of epoxide-resin glue is lower, no physiological side effects, to people Body is harmless, while its own characteristic is good, is able to satisfy the use demand of mica tape 10.Preferably, auxiliary adhesive layer 3 is coupling agent Layer.The adhesion strength that the two can be improved between coupling agent setting mica paper 1 and strengthening course 4, to improve the machinery of mica tape 10 Performance.Meanwhile resistance to ag(e)ing, proof stress and the electrical insulation capability of mica tape 10 can be improved by setting auxiliary adhesive layer 3.
In order to guarantee the mica content with higher of mica tape 10, quantification of 120-170 grams every square metre of mica paper 1. By this arrangement ensure that the mica content with higher of mica tape 10, to reach motor insulation structure to mica content Demand.
Below according to the manufacturing method of Fig. 1 detailed description mica tape 10:
Step 1 carries out mica paper 1 to unreel operation.During unreeling, so that tension suffered by mica paper 1 is no more than 3 newton, to guarantee that mica paper 1 will not be broken.In operation, it can be used and opened suffered by tension sensor induction mica paper 1 Power, and the tension sensed is transmitted on micro tension controlling device to adjust unwinding tension.It can make cloud in this way Female paper 1 unreels smooth operation, and mica paper 1 will not be broken.
Gluing oxidant layer 2 is arranged in step 2 in the both side surface of mica paper 1.Gluing oxidant layer 2 is epoxy glue layer.And And in process of production, epoxide-resin glue is arranged on a side surface of mica paper 1 using the gluing mode of transfer type.Epoxy Resin glue is penetrated on another side surface of mica paper 1 by mica paper 1, has been respectively formed on the both side surface in mica paper 1 Gluing oxidant layer 2.The electrical strength for the mica tape 10 being arranged in this way as a result, is high, and simple process, and operation is easy.
Then, step 3 is carried out, i.e., the mica paper 1 for being provided with gluing oxidant layer 2 is toasted, to remove gluing oxidant layer 2 In solvent.In baking process, adjust mica paper 1 two cross force sizes so that mica paper 1 suspend, without with other components It is in contact and scratches.This floated drying mode protects mica paper 1, so that mica paper 1 is not damaged during the drying process Wound.
After the completion of the baking of mica paper 1, step 4 is carried out, that is, setting auxiliary is viscous in the gluing oxidant layer 2 of mica paper 1 Tie layer 3.Preferably, this auxiliary adhesive layer 3 is coupling agent layer, to improve the adhesion strength between mica paper 1 and strengthening course 4, from And guarantee the performance of mica tape 10.
Strengthening course 4 is arranged on auxiliary adhesive layer 3 in step 5.Preferably, strengthening course 4 is glass cloth.In this step, Including compound for the first time and second of compound two step.First time compound tense unreels glass cloth by two unwinding devices, On the hot-pressing roller that hot pressing temperature is 50-70 degree (such as can be 60 degree), completion mica paper 1 is first compound with glass cloth.It connects , on the hot-pressing roller that hot pressing temperature is 95-115 degree (such as can be 105 degree), completion mica paper 1 is complete with glass cloth It is compound.By compound twice, the combined strength bination of glass cloth Yu mica paper 1 ensure that.Meanwhile passing through above-mentioned complex method, mica With 10 thickness compare it is relatively thin.It is, the mica tape 10 that this mode is produced is in the cloud with use other modes production When the thickness of master tape is suitable, mica content is high, and electrical strength is high.
After step 5, also shaping winding and cutting are carried out to the mica tape 10 produced by the above method, with To mica tape finished product.
The foregoing is merely the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, Ren Heben The technical staff in field can be easy to carry out and be altered or varied in technical scope disclosed by the invention, and this change or change Change should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of claims Subject to enclosing.

Claims (8)

1. a kind of mica tape, which is characterized in that including mica paper, the gluing oxidant layer for the two sides that the mica paper is arranged in, setting Auxiliary adhesive layer in each gluing oxidant layer, and the strengthening course being arranged on each auxiliary adhesive layer, wherein by twice Compound that the strengthening course is arranged on auxiliary adhesive layer, compound for the first time and second of compound hot pressing mode that is all made of carries out, The first time compound hot pressing temperature is 50-70 degree and second of compound temperature is 95-105 degree.
2. mica tape according to claim 1, which is characterized in that the gluing oxidant layer is epoxy resin layer, the auxiliary Adhesive layer is coupling agent layer.
3. mica tape according to claim 1 or 2, which is characterized in that quantification of 120-170 grams of the mica paper is often put down Square rice.
4. a kind of manufacture is according to claim 1 to the method for mica tape described in any one of 3, which is characterized in that including following Step:
Step 1 carries out unreeling operation to mica paper volume,
Gluing oxidant layer is arranged in step 2 in the both side surface of mica paper,
Step 3 toasts the mica paper for being provided with gluing oxidant layer,
Step 4, the setting auxiliary adhesive layer in the gluing oxidant layer of mica paper,
Strengthening course is arranged on auxiliary adhesive layer in step 5.
5. according to the method described in claim 4, it is characterized in that, in step 1, when being unreeled to mica paper volume, mica Tension suffered by paper is no more than 3 newton.
6. according to the method described in claim 4, it is characterized in that, in step 2, in mica paper by the way of transfer type Surface rub gluing oxidant layer.
7. according to the method described in claim 4, it is characterized in that, passing through the wind of the two sides of control mica paper in step 3 Power size makes mica paper suspend, and toasts to mica paper.
8. according to the method described in claim 4, it is characterized in that, in step 2, by rubbing glue in the side of mica paper Gluing oxidant layer is arranged in the mode of stick and the other side for making adhesive penetrate into mica paper in the both side surface of mica paper.
CN201510760063.1A 2015-11-10 2015-11-10 The method of mica tape and manufacture mica tape Active CN106671513B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510760063.1A CN106671513B (en) 2015-11-10 2015-11-10 The method of mica tape and manufacture mica tape

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510760063.1A CN106671513B (en) 2015-11-10 2015-11-10 The method of mica tape and manufacture mica tape

Publications (2)

Publication Number Publication Date
CN106671513A CN106671513A (en) 2017-05-17
CN106671513B true CN106671513B (en) 2019-05-21

Family

ID=58863521

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510760063.1A Active CN106671513B (en) 2015-11-10 2015-11-10 The method of mica tape and manufacture mica tape

Country Status (1)

Country Link
CN (1) CN106671513B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108115959A (en) * 2017-12-22 2018-06-05 扬州新奇特电气有限公司 A kind of environment-friendly type mica high molecular material composite band production method
CN111073443A (en) * 2018-10-19 2020-04-28 洛阳尖端技术研究院 Super-amphiphobic coating and preparation method and application thereof
CN111048652A (en) * 2019-12-24 2020-04-21 天津中环电子照明科技有限公司 Quantum dot packaging method, quantum dot packaging structure and device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202282173U (en) * 2011-10-17 2012-06-20 金坛市华荣绝缘材料厂 Polyimide film medium-adhesive-contented mica tape
CN103198908A (en) * 2013-04-01 2013-07-10 株洲时代电气绝缘有限责任公司 High thermal conductivity epoxy few adhesive mica tape and preparation method of high thermal conductivity epoxy few glue mica tape
CN103236292A (en) * 2013-04-22 2013-08-07 永济优耐特绝缘材料有限责任公司 Mica tape
CN103700456A (en) * 2014-01-02 2014-04-02 株洲时代电气绝缘有限责任公司 Mica tape production method without using organic solvent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202282173U (en) * 2011-10-17 2012-06-20 金坛市华荣绝缘材料厂 Polyimide film medium-adhesive-contented mica tape
CN103198908A (en) * 2013-04-01 2013-07-10 株洲时代电气绝缘有限责任公司 High thermal conductivity epoxy few adhesive mica tape and preparation method of high thermal conductivity epoxy few glue mica tape
CN103236292A (en) * 2013-04-22 2013-08-07 永济优耐特绝缘材料有限责任公司 Mica tape
CN103700456A (en) * 2014-01-02 2014-04-02 株洲时代电气绝缘有限责任公司 Mica tape production method without using organic solvent

Also Published As

Publication number Publication date
CN106671513A (en) 2017-05-17

Similar Documents

Publication Publication Date Title
CN106671513B (en) The method of mica tape and manufacture mica tape
CN102394125A (en) Self-adhesive glassfiber wrapped enameled flat copper wire for wind driven generator
CN105957591B (en) A kind of irregular busbar and its insulating method
CN110233028A (en) A kind of pcb board of flat surface transformer and preparation method thereof
CN109166697A (en) Novel PFC inductance and preparation method thereof
CN105754273B (en) A kind of polymer/nanometer film for obstructing steam and preparation method thereof
CN103325505B (en) High-temperature flame-proof synthetic crystal insulating tape and production technology thereof
CN205722867U (en) A kind of irregular busbar
CN204792273U (en) Special type pastes dress resistor
CN104576012B (en) Assembly method and structure for transformer body
CN208848700U (en) Novel PFC inductance
CN201549331U (en) Transformer coil
CN207925194U (en) Combined type mica tape
CN203955764U (en) The wheel that rolls off the production line for enamel-covered wire drum
CN206003604U (en) Improve the loop construction of anti-short circuit capability
CN113299469A (en) Magnetic glue coating inductor for intelligent equipment and manufacturing method thereof
CN207052330U (en) A kind of environmentally friendly insulated copper flat wire
CN204632546U (en) A kind of layer insulation and end band integral type low voltage foil winding coil
CN206041396U (en) Be applied to wiring structure of indoor cable of building
CN201584182U (en) Polyimide and polyester fiber non-woven fabric combined insulating material and wire cable formed by same
CN206628614U (en) A kind of junction block for cable connection
CN109859935A (en) The loop construction and foil coil winding method of three dimensional wound core transformer
CN202434242U (en) Enameled wire with protective layer
CN206657718U (en) Current mutual inductor coil
CN207705012U (en) A kind of three-layer insulated standard transformer

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20180724

Address after: 412199 Industrial Park, Lukou Economic Development Zone, Zhuzhou County, Zhuzhou, Hunan

Applicant after: Zhuzhou Times Electric Insulation Co., Ltd.

Address before: 412007 Haitian Road, Tianyuan District, Zhuzhou, Hunan Province, No. 18

Applicant before: Zhuzhou Shidai New Material Sci-Tech Co., Ltd.

GR01 Patent grant
GR01 Patent grant