CN106671513B - The method of mica tape and manufacture mica tape - Google Patents
The method of mica tape and manufacture mica tape Download PDFInfo
- Publication number
- CN106671513B CN106671513B CN201510760063.1A CN201510760063A CN106671513B CN 106671513 B CN106671513 B CN 106671513B CN 201510760063 A CN201510760063 A CN 201510760063A CN 106671513 B CN106671513 B CN 106671513B
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- China
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- mica
- mica paper
- paper
- gluing oxidant
- layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/02—Layered products essentially comprising sheet glass, or glass, slag, or like fibres in the form of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
- B32B19/04—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- Insulating Bodies (AREA)
Abstract
The invention proposes a kind of methods of mica tape and manufacture mica tape.Mica tape includes mica paper, the gluing oxidant layer of two sides that the mica paper is arranged in, the auxiliary adhesive layer that is arranged in each gluing oxidant layer, and the strengthening course being arranged on each auxiliary adhesive layer.By the way that gluing oxidant layer is being arranged in the two sides of mica paper, the electrical strength of mica tape is helped to improve.Strengthening course is set in the two sides of mica paper simultaneously, avoids mica tape and loses powder in use, dampens the problem of mica paper, so that the coil performance prepared when being applied to motor is stablized.
Description
Technical field
The present invention relates to insulation technology fields, more particularly, to a kind of method of mica tape and manufacture mica tape.
Background technique
With the development of generator industry, the requirement to mica tape is also increasingly increased.But current mica tape performance is not
It is good, it is unable to satisfy the needs of high performance motor.
For example, some are easy to appear phenomena such as mica tape is dampened, lost powder in the wrapped coil crooked position of machine.
Summary of the invention
For the above-mentioned technical problem in the presence of the prior art, the invention proposes a kind of mica tapes and manufacture mica tape
Method.The mica tape can solve mica tape in the prior art and be easy to dampen, lose powder.
According to an aspect of the invention, it is proposed that a kind of mica tape, including mica paper, the two sides of the mica paper are set
Gluing oxidant layer, the auxiliary adhesive layer that is arranged in each gluing oxidant layer, and the reinforcement being arranged on each auxiliary adhesive layer
Layer.Gluing oxidant layer is directly set by mica paper, improves the electrical strength of mica tape.It is arranged simultaneously in the two sides of mica paper and mends
Strong layer avoids mica tape and loses powder in use, dampens the problem of mica paper, so that the line prepared when being applied to motor
Performance is enclosed to stablize.In addition, the advantage that the flexibility that strengthening course is utilized is good, Wrapping technical is high, so that mica tape can not only be made
For main insulation construction of motor, it is alternatively arranged as coil lead insulation.
In one embodiment, the gluing oxidant layer is epoxy resin layer, and the auxiliary adhesive layer is coupling agent layer.Pass through
This arrangement enhance the adhesion strengths of mica paper and strengthening course, to improve the mechanical performance of mica tape.
In one embodiment, quantification of 120-170 grams every square metre of the mica paper.By this arrangement ensure that
Mica tape mica content with higher, to reach requirement of the motor insulation structure to mica content.
According to another aspect of the invention, it is proposed that a kind of method for manufacturing mica tape, comprising the following steps:
Step 1 carries out unreeling operation to mica paper volume,
Gluing oxidant layer is arranged in step 2 in the both side surface of mica paper,
Step 3 toasts the mica paper for being provided with gluing oxidant layer,
Step 4, the setting auxiliary adhesive layer in the gluing oxidant layer of mica paper,
Strengthening course is arranged on auxiliary adhesive layer in step 5.The mica tape produced in this way has very high electricity
Gas intensity and mechanical performance.Meanwhile this operating procedure is simple, it is easy to accomplish.
In one embodiment, in step 1, when unreeling to mica paper volume, tension suffered by mica paper is no more than
3 newton.In this way, it is avoided that mica paper is not broken, to guarantee going on smoothly for production.
In one embodiment, in step 2, gluing oxidant layer is rubbed on the surface of mica paper by the way of transfer type.
It can guarantee the uniformity of the gluing oxidant layer of mica paper in this way.
In one embodiment, in step 3, mica paper is made to suspend by controlling the wind-force size of two sides of mica paper,
And mica paper is toasted.In this way, in baking process, mica paper is constantly in suspended state, avoids cloud
Female paper contacts other component, and causes the generation of phenomenon of rupture.
In one embodiment, compound for the first time and second in step 5, including compound for the first time and second compound
It is secondary it is compound be all made of hot pressing mode progress, and the compound hot pressing temperature hot pressing temperature compound less than second for the first time.It is excellent
Selection of land, the first time compound hot pressing temperature is 50-70 degree and/or second of compound hot pressing temperature is 95-115 degree.It is logical
It is compound after twice, it ensure that the combined strength bination of glass cloth and mica paper.Meanwhile passing through above-mentioned complex method, the thickness of mica tape
It can compare relatively thin.It is, the mica tape that this mode is produced is in the thickness with the mica tape using other modes production
When suitable, mica content is high, and electrical strength is high.
In one embodiment, in step 2, by rubbing adhesive in the side of mica paper and permeating adhesive
Gluing oxidant layer is arranged in mode to the other side of mica paper in the both side surface of mica paper.It is improved by this setup
The intensity of mica paper, while improving the electrical strength of mica tape.In addition, this erasing simple process, it is easy to accomplish.
Compared with the prior art, the advantages of the present invention are as follows be provided with gluing oxidant layer by the two sides in mica paper, have
Help improve the electrical strength of mica tape.Meanwhile the mechanical performance of mica tape is improved by strengthening course, it ensure that mica paper not
It easily dampens, lose powder.The coil performance prepared when this mica tape is applied to motor is more stable.In addition, the cloud of this structure
Master tape construction is simple, and production cost is low.
Detailed description of the invention
The preferred embodiment of the present invention is described in detail below in conjunction with attached drawing, in figure:
Fig. 1 shows the sectional view of mica tape one embodiment according to the present invention;
The attached drawing is not drawn according to the actual ratio.
Specific embodiment
Below in conjunction with attached drawing, the present invention will be further described.
Fig. 1 shows the structure of mica tape 10.As shown in Figure 1, mica tape 10 includes mica paper 1, gluing oxidant layer 2, auxiliary
Adhesive layer 3 and strengthening course 4.Wherein, gluing oxidant layer 2 is respectively provided on the two sides of mica paper 1.It is arranged in each gluing oxidant layer 2
Adhesive layer 3 is assisted, and strengthening course 4 is set on each auxiliary adhesive layer 3.Reinforcement is provided in the two sides of mica paper 1 as a result,
Layer 4, so as to prevent the picking of mica tape 10, easy the problem of dampening, so that the coil performance of preparation is stablized.In addition, mica tape
10 include auxiliary adhesive layer 3, for enhancing the adhesive strength between mica paper 1 and strengthening course 4, to improve the machinery of mica tape 10
Performance.
Preferably, gluing oxidant layer 2 is epoxy glue layer.The toxicity of epoxide-resin glue is lower, no physiological side effects, to people
Body is harmless, while its own characteristic is good, is able to satisfy the use demand of mica tape 10.Preferably, auxiliary adhesive layer 3 is coupling agent
Layer.The adhesion strength that the two can be improved between coupling agent setting mica paper 1 and strengthening course 4, to improve the machinery of mica tape 10
Performance.Meanwhile resistance to ag(e)ing, proof stress and the electrical insulation capability of mica tape 10 can be improved by setting auxiliary adhesive layer 3.
In order to guarantee the mica content with higher of mica tape 10, quantification of 120-170 grams every square metre of mica paper 1.
By this arrangement ensure that the mica content with higher of mica tape 10, to reach motor insulation structure to mica content
Demand.
Below according to the manufacturing method of Fig. 1 detailed description mica tape 10:
Step 1 carries out mica paper 1 to unreel operation.During unreeling, so that tension suffered by mica paper 1 is no more than
3 newton, to guarantee that mica paper 1 will not be broken.In operation, it can be used and opened suffered by tension sensor induction mica paper 1
Power, and the tension sensed is transmitted on micro tension controlling device to adjust unwinding tension.It can make cloud in this way
Female paper 1 unreels smooth operation, and mica paper 1 will not be broken.
Gluing oxidant layer 2 is arranged in step 2 in the both side surface of mica paper 1.Gluing oxidant layer 2 is epoxy glue layer.And
And in process of production, epoxide-resin glue is arranged on a side surface of mica paper 1 using the gluing mode of transfer type.Epoxy
Resin glue is penetrated on another side surface of mica paper 1 by mica paper 1, has been respectively formed on the both side surface in mica paper 1
Gluing oxidant layer 2.The electrical strength for the mica tape 10 being arranged in this way as a result, is high, and simple process, and operation is easy.
Then, step 3 is carried out, i.e., the mica paper 1 for being provided with gluing oxidant layer 2 is toasted, to remove gluing oxidant layer 2
In solvent.In baking process, adjust mica paper 1 two cross force sizes so that mica paper 1 suspend, without with other components
It is in contact and scratches.This floated drying mode protects mica paper 1, so that mica paper 1 is not damaged during the drying process
Wound.
After the completion of the baking of mica paper 1, step 4 is carried out, that is, setting auxiliary is viscous in the gluing oxidant layer 2 of mica paper 1
Tie layer 3.Preferably, this auxiliary adhesive layer 3 is coupling agent layer, to improve the adhesion strength between mica paper 1 and strengthening course 4, from
And guarantee the performance of mica tape 10.
Strengthening course 4 is arranged on auxiliary adhesive layer 3 in step 5.Preferably, strengthening course 4 is glass cloth.In this step,
Including compound for the first time and second of compound two step.First time compound tense unreels glass cloth by two unwinding devices,
On the hot-pressing roller that hot pressing temperature is 50-70 degree (such as can be 60 degree), completion mica paper 1 is first compound with glass cloth.It connects
, on the hot-pressing roller that hot pressing temperature is 95-115 degree (such as can be 105 degree), completion mica paper 1 is complete with glass cloth
It is compound.By compound twice, the combined strength bination of glass cloth Yu mica paper 1 ensure that.Meanwhile passing through above-mentioned complex method, mica
With 10 thickness compare it is relatively thin.It is, the mica tape 10 that this mode is produced is in the cloud with use other modes production
When the thickness of master tape is suitable, mica content is high, and electrical strength is high.
After step 5, also shaping winding and cutting are carried out to the mica tape 10 produced by the above method, with
To mica tape finished product.
The foregoing is merely the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, Ren Heben
The technical staff in field can be easy to carry out and be altered or varied in technical scope disclosed by the invention, and this change or change
Change should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be with the protection model of claims
Subject to enclosing.
Claims (8)
1. a kind of mica tape, which is characterized in that including mica paper, the gluing oxidant layer for the two sides that the mica paper is arranged in, setting
Auxiliary adhesive layer in each gluing oxidant layer, and the strengthening course being arranged on each auxiliary adhesive layer, wherein by twice
Compound that the strengthening course is arranged on auxiliary adhesive layer, compound for the first time and second of compound hot pressing mode that is all made of carries out,
The first time compound hot pressing temperature is 50-70 degree and second of compound temperature is 95-105 degree.
2. mica tape according to claim 1, which is characterized in that the gluing oxidant layer is epoxy resin layer, the auxiliary
Adhesive layer is coupling agent layer.
3. mica tape according to claim 1 or 2, which is characterized in that quantification of 120-170 grams of the mica paper is often put down
Square rice.
4. a kind of manufacture is according to claim 1 to the method for mica tape described in any one of 3, which is characterized in that including following
Step:
Step 1 carries out unreeling operation to mica paper volume,
Gluing oxidant layer is arranged in step 2 in the both side surface of mica paper,
Step 3 toasts the mica paper for being provided with gluing oxidant layer,
Step 4, the setting auxiliary adhesive layer in the gluing oxidant layer of mica paper,
Strengthening course is arranged on auxiliary adhesive layer in step 5.
5. according to the method described in claim 4, it is characterized in that, in step 1, when being unreeled to mica paper volume, mica
Tension suffered by paper is no more than 3 newton.
6. according to the method described in claim 4, it is characterized in that, in step 2, in mica paper by the way of transfer type
Surface rub gluing oxidant layer.
7. according to the method described in claim 4, it is characterized in that, passing through the wind of the two sides of control mica paper in step 3
Power size makes mica paper suspend, and toasts to mica paper.
8. according to the method described in claim 4, it is characterized in that, in step 2, by rubbing glue in the side of mica paper
Gluing oxidant layer is arranged in the mode of stick and the other side for making adhesive penetrate into mica paper in the both side surface of mica paper.
Priority Applications (1)
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CN201510760063.1A CN106671513B (en) | 2015-11-10 | 2015-11-10 | The method of mica tape and manufacture mica tape |
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CN201510760063.1A CN106671513B (en) | 2015-11-10 | 2015-11-10 | The method of mica tape and manufacture mica tape |
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CN106671513A CN106671513A (en) | 2017-05-17 |
CN106671513B true CN106671513B (en) | 2019-05-21 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108115959A (en) * | 2017-12-22 | 2018-06-05 | 扬州新奇特电气有限公司 | A kind of environment-friendly type mica high molecular material composite band production method |
CN111073443A (en) * | 2018-10-19 | 2020-04-28 | 洛阳尖端技术研究院 | Super-amphiphobic coating and preparation method and application thereof |
CN111048652A (en) * | 2019-12-24 | 2020-04-21 | 天津中环电子照明科技有限公司 | Quantum dot packaging method, quantum dot packaging structure and device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202282173U (en) * | 2011-10-17 | 2012-06-20 | 金坛市华荣绝缘材料厂 | Polyimide film medium-adhesive-contented mica tape |
CN103198908A (en) * | 2013-04-01 | 2013-07-10 | 株洲时代电气绝缘有限责任公司 | High thermal conductivity epoxy few adhesive mica tape and preparation method of high thermal conductivity epoxy few glue mica tape |
CN103236292A (en) * | 2013-04-22 | 2013-08-07 | 永济优耐特绝缘材料有限责任公司 | Mica tape |
CN103700456A (en) * | 2014-01-02 | 2014-04-02 | 株洲时代电气绝缘有限责任公司 | Mica tape production method without using organic solvent |
-
2015
- 2015-11-10 CN CN201510760063.1A patent/CN106671513B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202282173U (en) * | 2011-10-17 | 2012-06-20 | 金坛市华荣绝缘材料厂 | Polyimide film medium-adhesive-contented mica tape |
CN103198908A (en) * | 2013-04-01 | 2013-07-10 | 株洲时代电气绝缘有限责任公司 | High thermal conductivity epoxy few adhesive mica tape and preparation method of high thermal conductivity epoxy few glue mica tape |
CN103236292A (en) * | 2013-04-22 | 2013-08-07 | 永济优耐特绝缘材料有限责任公司 | Mica tape |
CN103700456A (en) * | 2014-01-02 | 2014-04-02 | 株洲时代电气绝缘有限责任公司 | Mica tape production method without using organic solvent |
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Effective date of registration: 20180724 Address after: 412199 Industrial Park, Lukou Economic Development Zone, Zhuzhou County, Zhuzhou, Hunan Applicant after: Zhuzhou Times Electric Insulation Co., Ltd. Address before: 412007 Haitian Road, Tianyuan District, Zhuzhou, Hunan Province, No. 18 Applicant before: Zhuzhou Shidai New Material Sci-Tech Co., Ltd. |
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