CN106659114B - Assembly test bench of scalable station - Google Patents
Assembly test bench of scalable station Download PDFInfo
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- CN106659114B CN106659114B CN201611056960.5A CN201611056960A CN106659114B CN 106659114 B CN106659114 B CN 106659114B CN 201611056960 A CN201611056960 A CN 201611056960A CN 106659114 B CN106659114 B CN 106659114B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
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Abstract
The invention discloses and provides an assembly test table with extensible stations, which has reasonable design, low cost and small occupied space and can extend the number of stations according to the needs. The invention comprises a base, a blanking mechanism, a plurality of modularized station platforms, a feeding mechanism and a rotary disconnecting reflux mechanism, wherein the blanking mechanism, the modularized station platforms, the feeding mechanism and the rotary disconnecting reflux mechanism are respectively arranged on the base, the modularized station platforms are sequentially arranged on the base along the length direction of the base, the blanking mechanism is arranged on the right side of the modularized station platforms, the feeding mechanism is arranged on the left side of the modularized station platforms, the rotary disconnecting reflux mechanism is arranged on the left side of the feeding mechanism, and each modularized station platform, the feeding mechanism, the blanking mechanism and the rotary disconnecting reflux mechanism form a product testing circulation line. The invention is suitable for the field of product assembly detection.
Description
Technical Field
The invention relates to an assembly test bench with an extensible station.
Background
In the process of manufacturing and installing electronic products, the products are required to be tested. At present, a belt or chain transmission is adopted in a commercial test assembly line, and a manipulator is assembled to grasp and convey products to a station. The belt type, chain type or other modes are adopted to occupy part of space to different extent, so that the whole assembly line is enlarged, particularly a multi-station line body is adopted, the conveying part of the assembly line occupies more space, the installation and maintenance operation is inconvenient, the cost is high, and the precision is low; meanwhile, the existing stations are all fixed, testing or assembling can be performed after the picking and placing actions are completed, and most of working procedure time is occupied, so that the efficiency is low.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing an assembly test table with extensible stations, which has reasonable design, low cost and small occupied space and can extend the number of stations according to the needs.
The technical scheme adopted by the invention is as follows: the invention comprises a base, a blanking mechanism, a plurality of modularized station platforms, a feeding mechanism and a rotary disconnecting reflux mechanism, wherein the blanking mechanism, the modularized station platforms, the feeding mechanism and the rotary disconnecting reflux mechanism are respectively arranged on the base, the modularized station platforms are sequentially arranged on the base along the length direction of the base, the blanking mechanism is arranged on the right side of the modularized station platforms, the feeding mechanism is arranged on the left side of the modularized station platforms, the rotary disconnecting reflux mechanism is arranged on the left side of the feeding mechanism, and each modularized station platform, the feeding mechanism, the blanking mechanism and the rotary disconnecting reflux mechanism form a product testing circulation line.
And each modularized station platform is provided with a transverse moving rail.
The blanking mechanism comprises a blanking track and a blanking conveying block, the blanking track is fixedly arranged on the base along the length direction of the base and is arranged on the right side of the modularized station platform, the blanking conveying block is arranged on the blanking track in a sliding mode, and a transverse moving rail is arranged on the blanking conveying block.
The feeding mechanism comprises a feeding track and a feeding conveying block, the feeding track is fixedly arranged on the base along the length direction of the base and is arranged on the left side of the modularized station platform, the feeding conveying block is slidably arranged on the feeding track, and a transverse moving rail is arranged on the feeding conveying block.
The rotary disconnecting and refluxing mechanism comprises a refluxing track and two refluxing conveying blocks, wherein the refluxing track is arranged on the base along the length direction of the base and is arranged on the left side of the feeding track, the two refluxing conveying blocks are respectively arranged on the refluxing track in a sliding manner and are respectively arranged at two ends of the refluxing track, and each refluxing conveying block is respectively provided with a rotatable transverse moving rail.
Each of the lateral moving rails and each of the rotatable lateral moving rails are slidably provided with a product placement tray.
The discharging track, the feeding track and the backflow track are parallel to each other and have the same length.
And a transmission motor is respectively arranged in the blanking track, the feeding track and the reflux track.
The automatic feeding and discharging device is characterized in that a first pushing cylinder is arranged on the bottom edge of the discharging conveying block, a linkage pushing cylinder is arranged on the bottom edge of the feeding conveying block, and a linkage pushing cylinder passing groove is formed in each reflux conveying block.
The upper end of the base is also provided with a product laser carving device, and the product laser carving device is arranged above the uppermost modularized station platform.
The beneficial effects of the invention are as follows: in the invention, as the corresponding and consistent blanking mechanism, feeding mechanism and rotary stitch-removing reflux mechanism are adopted, and the corresponding number of modularized station platforms are arranged according to actual needs, the modularized station platforms, the feeding mechanism, the blanking mechanism and the rotary stitch-removing reflux mechanism form a circulation assembly line, and workers only need to be responsible for inserting products into the product placing tray and pulling out the products from the product placing tray in the whole detection process. Compared with the traditional test assembly line, the invention saves the cost of manual and complex conveying devices, manipulators and the like, saves occupied space, improves efficiency and ensures test precision.
Drawings
Fig. 1 is a schematic top view of the present invention.
Detailed Description
As shown in fig. 1, the invention comprises a base 1, a discharging mechanism, a plurality of modularized station platforms 2, a feeding mechanism and a rotary disconnecting reflux mechanism which are respectively arranged on the base 1, wherein the modularized station platforms 2 are sequentially arranged on the base 1 along the length direction of the base 1, the discharging mechanism is arranged on the right side of the modularized station platforms 2, the feeding mechanism is arranged on the left side of the modularized station platforms 2, the rotary disconnecting reflux mechanism is arranged on the left side of the feeding mechanism, and each modularized station platform 2, the feeding mechanism, the discharging mechanism and the rotary disconnecting reflux mechanism form a product testing circulation line.
In this embodiment, the number of the modularized station platforms 2 is five, and each modularized station platform 2 is provided with one transverse moving rail 3.
The blanking mechanism comprises a blanking track 41 and a blanking conveying block 42, the blanking track 41 is fixedly arranged on the base 1 and arranged on the right side of the modularized station platforms 2 along the length direction of the base 1, the blanking conveying block 42 is slidably arranged on the blanking track 41, and a transverse moving rail 3 is arranged on the blanking conveying block 42.
The feeding mechanism comprises a feeding track 51 and a feeding conveying block 52, the feeding track 51 is fixedly arranged on the base 1 along the length direction of the base 1 and is arranged on the left side of the modularized station platforms 2, the feeding conveying block 52 is slidably arranged on the feeding track 51, and a transverse moving rail 3 is arranged on the feeding conveying block 52.
The rotary disconnecting and reflow mechanism comprises a reflow track 61 and two reflow transfer blocks 62, wherein the reflow track 61 is arranged on the base 1 along the length direction of the base 1 and is arranged on the left side of the feeding track 51, the two reflow transfer blocks 62 are respectively arranged on the reflow track 61 in a sliding manner and are respectively arranged at two ends of the reflow track 61, and each reflow transfer block 62 is respectively provided with a rotatable transverse moving rail 31. A product placement tray 7 is slidably provided on each of the laterally movable rails 3 and each of the rotatable laterally movable rails 31.
The discharging rail 41, the feeding rail 51 and the return rail 61 are parallel to each other and have the same length. The discharging track 41, the feeding track 51 and the return track 61 are respectively provided with a transmission motor and are respectively connected with the discharging conveying block 42, the feeding conveying block 52 and the flow conveying block 62 through conveying belts.
A first pushing cylinder 421 is disposed on the bottom edge of the discharging conveying block 42, a linkage pushing cylinder 521 is disposed on the bottom edge of the feeding conveying block 52, and a linkage pushing cylinder through groove is disposed on each of the reflux conveying blocks 62.
The upper end of the base 1 is also provided with a product laser carving device 8, and the product laser carving device 8 is arranged above the uppermost one of the modularized station platforms 2. The product laser carving device 8 marks corresponding laser marks on the product which has finished corresponding detection.
Working principle:
the following is an example of a single said product placement tray 7. According to the requirement of actual requirement detection, the corresponding number and functions of stations are adopted, and each station is correspondingly provided with one modularized station platform 2, and in the embodiment, the number of modularized station platforms 2 is five. Initially, the blanking conveying block 42 and the loading conveying block 52 are respectively disposed at the level of the blanking track 41 and the loading track 51 with respect to the modular station platform 2 to be detected, a worker inserts a product onto one of the product placement trays 7, places the product placement tray 7 on the rotatable transverse moving rail 31 on the one of the reflow conveying blocks 62 disposed at the upper end of the reflow track 61, then rotates the rotatable transverse moving rail 31 by 90 degrees, and then the reflow conveying block 62 conveys the product to be detected to the lower end of the reflow track 61. After the position is reached, the linkage pushing cylinder 521 pushes the product placing tray 7 to the feeding and conveying block 52 along the lateral moving rail 3, and then the linkage pushing cylinder 521 pushes the product placing tray 7 to the lateral moving rail 3 on the modularized station platform 2 along the lateral moving rail 3 placed at the feeding and conveying block 52. At this time, the product is correspondingly detected at the station. After completion, the first pushing cylinder 421 pushes the product placement tray 7 onto the lateral moving rail 3 on the discharging transfer block 42, then the discharging transfer block 42 transfers the product placement tray 7 onto the upper end of the discharging rail 41, and then the first pushing cylinder 421 pushes the product placement tray 7 onto the lateral moving rail 3 of one of the modularized station stages 2 located below the product laser carving device 8, and at the same time, the feeding transfer block 52 moves to the upper end of the feeding rail 51 and is parallel to the modularized station stage 2 located below the product laser carving device 8. At this time, the product laser carving device 8 marks the product with a laser mark which is subjected to corresponding detection. After the laser marking is completed, the linkage pushing cylinder 521 pushes the product placing tray 7 onto the lateral moving rail 3 located on the feeding conveying block 52, and then the linkage pushing cylinder 521 pushes the product placing tray 7 onto the rotatable lateral moving rail 31 located on one of the reflow conveying blocks 62 at the upper end of the reflow rail 61. The rotatable transverse moving rail 31 is then rotated 90 degrees and the worker pulls the product off the product placement tray 7. This completes a test.
The working flow of the detection of a plurality of products and a plurality of stations is the same as that described above, but only one cycle is performed on the basis of the working mode of the products, and workers only need to be responsible for the insertion and the extraction of the products.
The invention is suitable for the field of product assembly detection.
Claims (5)
1. An assembly test bench of scalable station, its characterized in that: the automatic wire disconnecting and reflow device comprises a base (1), a discharging mechanism, a plurality of modularized station platforms (2), a feeding mechanism and a rotary wire disconnecting and reflow mechanism, wherein the discharging mechanism, the modularized station platforms (2), the feeding mechanism and the rotary wire disconnecting and reflow mechanism are respectively arranged on the base (1), the modularized station platforms (2) are sequentially arranged on the base (1) along the length direction of the base (1), the discharging mechanism is arranged on the right side of the modularized station platforms (2), the feeding mechanism is arranged on the left side of the modularized station platforms (2), the rotary wire disconnecting and reflow mechanism is arranged on the left side of the feeding mechanism, each modularized station platform (2), the feeding mechanism, the discharging mechanism and the rotary wire disconnecting and reflow mechanism form a product testing and reflow line, and each modularized station platform (2) is provided with a transverse moving rail (3);
the blanking mechanism comprises a blanking track (41) and a blanking conveying block (42), the blanking track (41) is fixedly arranged on the base (1) along the length direction of the base (1) and is arranged on the right sides of the modularized station platforms (2), the blanking conveying block (42) is slidably arranged on the blanking track (41), and a transverse moving rail (3) is arranged on the blanking conveying block (42);
the feeding mechanism comprises a feeding track (51) and feeding conveying blocks (52), the feeding track (51) is fixedly arranged on the base (1) along the length direction of the base (1) and is arranged on the left sides of the modularized station platforms (2), the feeding conveying blocks (52) are slidably arranged on the feeding track (51), and a transverse moving rail (3) is arranged on the feeding conveying blocks (52);
the rotary disconnecting and refluxing mechanism comprises a refluxing track (61) and two refluxing conveying blocks (62), wherein the refluxing track (61) is arranged on the base (1) along the length direction of the base (1) and is arranged on the left side of the feeding track (51), the two refluxing conveying blocks (62) are respectively arranged on the refluxing track (61) in a sliding manner and are respectively arranged at two ends of the refluxing track (61), and each refluxing conveying block (62) is respectively provided with a rotatable transverse moving rail (31);
the discharging track (41), the feeding track (51) and the backflow track (61) are parallel and have the same length.
2. An assembly test station for an extensible station according to claim 1, wherein: each of the lateral movement rails (3) and each of the rotatable lateral movement rails (31) is slidably provided with a product placement tray (7).
3. An assembly test station for an extensible station according to claim 1, wherein: the blanking track (41), the feeding track (51) and the reflux track (61) are respectively provided with a transmission motor.
4. An assembly test station for an extensible station according to claim 1, wherein: a first pushing cylinder (421) is arranged on the bottom edge of the blanking conveying block (42), a linkage pushing cylinder (521) is arranged on the bottom edge of the feeding conveying block (52), and a linkage pushing cylinder through groove is arranged on each reflux conveying block (62).
5. An assembly test station for an extensible station according to claim 1, wherein: the upper end of the base (1) is also provided with a product laser carving device (8), and the product laser carving device (8) is arranged above the uppermost modularized station table (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611056960.5A CN106659114B (en) | 2016-11-26 | 2016-11-26 | Assembly test bench of scalable station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611056960.5A CN106659114B (en) | 2016-11-26 | 2016-11-26 | Assembly test bench of scalable station |
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| Publication Number | Publication Date |
|---|---|
| CN106659114A CN106659114A (en) | 2017-05-10 |
| CN106659114B true CN106659114B (en) | 2023-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611056960.5A Active CN106659114B (en) | 2016-11-26 | 2016-11-26 | Assembly test bench of scalable station |
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| CN (1) | CN106659114B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109228624B (en) * | 2018-09-21 | 2024-04-16 | 珠海市运泰利自动化设备有限公司 | Wood grain transfer printing equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0430739A1 (en) * | 1989-11-23 | 1991-06-05 | Renault Automation | Flat conveying device with adaptable geometry for supports of workpieces which are to be treated in a plurality of workstations |
| CN102751120A (en) * | 2012-07-04 | 2012-10-24 | 江苏森源电气股份有限公司 | Production line for vacuum circuit breakers |
| CN203838164U (en) * | 2014-02-28 | 2014-09-17 | 上海科致电气自动化有限公司 | Automatic detection system for liquid samples |
| CN104411608A (en) * | 2012-06-28 | 2015-03-11 | 环球仪器公司 | Flexible assembly machine, system and method |
| CN104596582A (en) * | 2015-01-20 | 2015-05-06 | 厦门大学 | Automatic detecting device for backboard connector |
| CN206294485U (en) * | 2016-11-26 | 2017-06-30 | 珠海市运泰利自动化设备有限公司 | A kind of assembling testboard of expansible station |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6073342A (en) * | 1996-11-27 | 2000-06-13 | Fuji Machine Mfg., Co., Ltd. | Circuit-substrate-related-operation performing system |
| US8413577B2 (en) * | 2008-11-19 | 2013-04-09 | Illinois Tool Works Inc. | Vertically separated pass through conveyor system and method in surface mount technology process equipment |
-
2016
- 2016-11-26 CN CN201611056960.5A patent/CN106659114B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0430739A1 (en) * | 1989-11-23 | 1991-06-05 | Renault Automation | Flat conveying device with adaptable geometry for supports of workpieces which are to be treated in a plurality of workstations |
| CN104411608A (en) * | 2012-06-28 | 2015-03-11 | 环球仪器公司 | Flexible assembly machine, system and method |
| CN102751120A (en) * | 2012-07-04 | 2012-10-24 | 江苏森源电气股份有限公司 | Production line for vacuum circuit breakers |
| CN203838164U (en) * | 2014-02-28 | 2014-09-17 | 上海科致电气自动化有限公司 | Automatic detection system for liquid samples |
| CN104596582A (en) * | 2015-01-20 | 2015-05-06 | 厦门大学 | Automatic detecting device for backboard connector |
| CN206294485U (en) * | 2016-11-26 | 2017-06-30 | 珠海市运泰利自动化设备有限公司 | A kind of assembling testboard of expansible station |
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| CN106659114A (en) | 2017-05-10 |
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