CN106655557A - Asynchronous generator for alternating current transmission system of tractor - Google Patents

Asynchronous generator for alternating current transmission system of tractor Download PDF

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Publication number
CN106655557A
CN106655557A CN201611073124.8A CN201611073124A CN106655557A CN 106655557 A CN106655557 A CN 106655557A CN 201611073124 A CN201611073124 A CN 201611073124A CN 106655557 A CN106655557 A CN 106655557A
Authority
CN
China
Prior art keywords
alternating current
motor
asynchronous generator
tractor
bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611073124.8A
Other languages
Chinese (zh)
Inventor
雷平振
王瑞男
刘瑞强
闫荣妮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CRRC Yongji Electric Co Ltd
Original Assignee
CRRC Yongji Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CRRC Yongji Electric Co Ltd filed Critical CRRC Yongji Electric Co Ltd
Priority to CN201611073124.8A priority Critical patent/CN106655557A/en
Publication of CN106655557A publication Critical patent/CN106655557A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/20Stationary parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/173Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

The invention relates to an alternating current transmission system technology, specifically to an asynchronous generator for an alternating current transmission system of a tractor, and solves the technical problems of relatively high cost and poor cooling effect of a synchronous motor adopted by the existing alternating current transmission system of the tractor. The asynchronous generator for the alternating current transmission system of the tractor comprises a motor seat, a front end cover and a back end cover which are mounted at the front end and the back end of the motor seat respectively, a main engine stator and a main engine rotor which are positioned in a motor seat inner cavity, and a rotary shaft supported by bearings at the two ends; a main engine stator coil is formed by a corona-resistant melted and coated thin film wire in a scattered winding manner; the main engine rotor adopts a mouse cage structure, and is formed by a copper conductive strip end ring in a welding manner; the motor adopts a hybrid type heat dissipation structure; parallel water channels are manufactured in the motor seat, and a water sleeve for performing motor seat water cooling is arranged on the exterior; and a mixed-flow fan, which is arranged on the rotary shaft and used for automatic ventilating and air cooling, is positioned in a position, close to the front end cover, in the motor seat inner cavity. The asynchronous generator is reliable in operation, simple to maintain, and capable of lowering maintenance time of the motor by a user and maintenance cost.

Description

A kind of tractor alternating current drive system asynchronous generator
Technical field
The present invention relates to alternating current drive systems technology, specially a kind of tractor alternating current drive system asynchronous generating Machine.
Background technology
Domestic alternating current drive system has obtained fast development in recent years, is that its supporting synchronous generator is drawn by technology Enter and innovate the technology platform for establishing oneself again, it is widely used in the neck such as diesel locomotive, large-scale mine dumper, purse seiner Domain.But synchronous alternating-current generator includes the Energizing units such as exciter or slip ring, its volume relatively with power asynchronous generator compared with Greatly, be it is cost-effective and save car on space, replace synchronous generator to be received in the industry with asynchronous generator.It is big both at home and abroad Company puts into ample resources and carries out the research and development of such asynchronous generator.In alternating current drive system regions, by asynchronous generator Synchronous generator is replaced to there are huge market prospects.
In prior art, there is the technical scheme of brush synchronous generator as shown in figure 3, its design feature is as follows:
A. pole core is folded by punching and formed, and centre is installed with pull bar, with the pole end-plate bolt at two ends be tightened to one it is whole Body.Pole coil is formed by flat type copper wire coiling.Magnetic pole has unshakable in one's determination and coil two parts, and all gaps are insulated between unshakable in one's determination and coil Thing is filled, and becomes magnetic pole integral structure.Magnetic pole is fastened in yoke with special high-strength bolt;
B. rotor magnetic pole winding is by sliding ring brush frame system and external connection, the direct current that exciting current is provided for external power source. Exciting current can accordingly be adjusted according to the change of generator load, maintain motor output voltage to be set-point;
C. when generator breaks down, demagnetization is carried out, to reduce breakdown loss degree;
D. motor rotor construction is simple, and safety coefficient is high, and cost is relatively low.
In prior art, technical scheme such as Fig. 4 of no-brush synchronous generator shows that its design feature is as follows:
A. main rotor, rotary rectifier module, exciter rotor are co-axially mounted by energy flux order;
B. motor current-carrying part does not have rotating contact, does not produce spark, it is adaptable to have inflammable gas and many dust etc. high-risk severe Environment;
C. fricton-tight contact portion, reliability height, safeguard simple, can continuously run for a long time;
D. because no-brush synchronous generator is into indirect control main generator excitation power controls excitation by multistage generating set Power very little, therefore exciting power adjusting means small volume, caloric value is low.
The shortcoming of existing synchronous generator technical scheme:
A. motor includes the Energizing units such as exciter or slip ring, and its volume is larger, relatively costly;
B. there is brush synchronous generator carbon brush to be wear-out part, replacing need to be made regular check on, maintenance cost is higher;
C. no-brush synchronous generator rotary rectifier module is consumable accessory, and turnover rate is higher;
D., using from cold or forced air cooling is fanned, motor temperature rise is higher, and power density is relatively low under same volume for the type of cooling.
The content of the invention
There is relatively costly and cooling effect using synchronous motor to solve current tractor alternating current drive system in the present invention A kind of not good technical problem of fruit, there is provided tractor alternating current drive system asynchronous generator.
The present invention employs the following technical solutions realization:A kind of tractor alternating current drive system asynchronous generator, Including electric machine stand, the drive end bearing bracket and rear end cap that are separately mounted to electric machine stand front and back end, the main frame stator positioned at support inner chamber, Main rotor and the rotating shaft supported by bearings at both ends;Main frame stator coil is dissipated around forming using Inverter fed motor deposition film wire, Main rotor is cage-shaped structure, is formed using copper sliver end ring welding;Motor adopts mixed cooling structure:Add on electric machine stand Work has parallel water channel, and outside carries out support water-cooled equipped with water jacket;It is provided near the position of drive end bearing bracket in support inner chamber and is mounted in rotating shaft On mixed flow fan carry out from fanning wind cooling.
The technical characterstic of tractor alternating current drive system asynchronous generator of the present invention:
Stator coil is dissipated around forming using Inverter fed motor deposition film wire, and so as to reduce winding overhang size, increasing stator slot expires Rate;
Rotor is cage-shaped structure, is formed using copper sliver end ring welding, and intensity is high and technique makes and easily realizes.Rotor punching sets There is single axial ventilation hole;
Motor bearings is using the bearing arrangement fixed+float;The deep groove ball bearing of drive end is positioning bearing;Anti-drive end Deep groove ball bearing be floating bearing, pretension is carried out to bearing using wavy spring;
Motor adopts mixed cooling structure.Parallel water channel is machined with electric machine stand, outside carries out support water-cooled equipped with water jacket (Water+ethylene glycol), carry out from fanning wind cooling equipped with mixed flow fan in rotating shaft;
Rotating shaft adopts hollow shaft structure, mitigates motor weight, by fail-safe analysis, it is ensured that its transmission capacity, deformation meet skill Art is required.
New-type asynchronous generator of the present invention supports horizontal type structure, flange to install using duplex bearing.The type of cooling of motor is Shell water-cooled(Water+ethylene glycol), plus rotor from fan in it is cold;To reduce winding overhang size, increase stator copper factor, stator coil Dissipated around forming using Inverter fed motor deposition film wire;Rotor is cage-shaped structure, is formed using copper sliver end ring welding, two ends end cap And support is cast structure, motor bearings at both ends adopts seal ball bearing.
After the present invention program is implemented, synchronous generator is replaced by asynchronous generator in alternating current drive system, saved significantly About generator cost and save space on car.It is reliable using asynchronous generator, safeguard simple, user is reduced to motor Maintenance time and maintenance cost;Volume and weight that whole alternating current drive system takes are reduced, is car load miniaturization, light Quantify there is provided possible.The research and development and operation of the machine, be by asynchronous generator promote the use of alternating current drive system other neck Domain provides realistic basis.
Description of the drawings
Fig. 1 tractor alternating current drive system asynchronous generator structure charts of the present invention.
The parallel water channel structural representation of Fig. 2 electric machine stands.
Fig. 3 has brush synchronous generator structural representation.
Fig. 4 no-brush synchronous generator structural representations.
1- drive end bearing brackets, 2- mixed flow fans, 3-O type sealing rings, 4- water jackets, 5- main frame stators, 6- main rotors, 7- rear ends Lid, 8- electric machine stands, the parallel water channels of 9-, 10- slip ring systems, 11- brush holder systems, 12- fans, 13- rotary rectifier modules, 14- Exciter rotor, 15- exciter stators.
Specific embodiment
The outer wall of wound motor support 8 is machined with multiple parallel water channels 9, and the fixed sleeves of electric machine stand 8 are provided with water jacket 4, water jacket 4 Two ends and the outer wall of electric machine stand 8 between by O-ring seal 3 realize sealing;The cell wall end of the inwall of water jacket 4 and parallel water channel 9 Gap is left between(Guarantee that the coolant that Jing water inlets are entered can flow each parallel water channel);The top of water jacket 4 be provided with The water inlet for irrigating coolant that many parallel water channels 9 are connected, the bottom of water jacket 4 is provided with and is connected with many parallel water channels 9 Delivery port.
1st, tractor alternating current drive system asynchronous generator --- motor is governing type three phases squirrel-cage asynchronous motor, duplex bearing Horizontal type structure, flange is supported to install, rotating shaft is hollow shaft.Stator coil is dissipated around forming using Inverter fed motor deposition film wire, fixed Sub- entirety carries out vacuum pressure impregnation.Rotor is cage-shaped structure, is formed using copper sliver end ring welding, and rotor punching is provided with single Axial ventilation hole.Two ends end cap and support are cast structure, and motor bearings at both ends adopts seal ball bearing.
2nd, mixed cooling --- parallel water channel is machined with electric machine stand, outside is equipped with water jacket, and water jacket passes through O with support Type sealing ring is sealed.Coolant(Water+ethylene glycol)Sprayed on support, by water jacket bottom by water jacket top water inlet pipe Delivery port flows out automatically, without the need for providing extra pressure.Heat exchange is carried out with the external world equipped with mixed flow fan in rotating shaft, mouse cage temperature is reduced Degree.
Specific implementation process:Stator and rotor are assembled after the completion of manufacturing respectively.After support and stator core hot jacket, will be fixed In the embedded iron core of subcoil, overall dipping lacquer, baking after line.After rotating shaft processing, rotor punching, end ring sliver are laminated in rotating shaft Welding is welded using Medium frequency induction.Rotor after fan is installed and integrally enters action balance.Rotor is assembled.Generator is passed through by diesel engine Spline is dragged and generated electricity, and drive motor rotates to be car load and provides power after the rectified inversion of the three-phase alternating current for sending.

Claims (6)

1. a kind of tractor alternating current drive system asynchronous generator, including electric machine stand(8), be separately mounted to electric machine stand (8)The drive end bearing bracket of front and back end(1)And rear end cap(7), positioned at the main frame stator of support inner chamber(5), main rotor(6)With by two The rotating shaft that end bearing is supported;Characterized in that, main frame stator coil is dissipated around forming using Inverter fed motor deposition film wire, main frame turns Son(6)For cage-shaped structure, formed using copper sliver end ring welding;Motor adopts mixed cooling structure:Electric machine stand(8)It is upper to add Work has parallel water channel(9), outside is equipped with water jacket(4)Carry out support water-cooled;Near drive end bearing bracket in support inner chamber(1)Position be provided with The mixed flow fan being mounted in rotating shaft(2)Carry out from fanning wind cooling.
2. a kind of tractor alternating current drive system asynchronous generator as claimed in claim 1, it is characterised in that around electricity Machine support(8)Outer wall is machined with multiple parallel water channels(9), electric machine stand(8)Fixed sleeves are provided with water jacket(4), water jacket(4)Two End and electric machine stand(8)Pass through O-ring seal between outer wall(3)Realize sealing;Water jacket(4)Inwall and parallel water channel(9)Groove Gap is left between in wall end;Water jacket(4)Top is provided with and many parallel water channels(9)The water inlet for irrigating coolant being connected Mouthful, water jacket(4)Bottom is provided with and many parallel water channels(9)The delivery port being connected.
3. a kind of tractor alternating current drive system asynchronous generator as claimed in claim 2, it is characterised in that constitute master Machine rotor(6)Rotor punching be provided with single axial ventilation hole.
4. a kind of tractor alternating current drive system asynchronous generator as described in any one of claim 1 ~ 3, its feature exists In motor bearings at both ends is using the bearing arrangement fixed+float:The deep groove ball bearing of drive end is positioning bearing;Non- drive The deep groove ball bearing of moved end is floating bearing, and pretension is carried out to bearing using wavy spring.
5. a kind of tractor alternating current drive system asynchronous generator as described in any one of claim 1 ~ 3, its feature exists In rotating shaft adopts hollow shaft structure;Drive end bearing bracket(1), rear end cap(7)And electric machine stand(8)It is cast structure.
6. a kind of tractor alternating current drive system asynchronous generator as claimed in claim 4, it is characterised in that motor two End bearing adopts seal ball bearing.
CN201611073124.8A 2016-11-29 2016-11-29 Asynchronous generator for alternating current transmission system of tractor Pending CN106655557A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611073124.8A CN106655557A (en) 2016-11-29 2016-11-29 Asynchronous generator for alternating current transmission system of tractor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611073124.8A CN106655557A (en) 2016-11-29 2016-11-29 Asynchronous generator for alternating current transmission system of tractor

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Publication Number Publication Date
CN106655557A true CN106655557A (en) 2017-05-10

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107104540A (en) * 2017-06-20 2017-08-29 温州君源汽车零部件有限公司 Car water motor
CN107994706A (en) * 2018-01-25 2018-05-04 博远机电(嘉兴)有限公司 Super high speed motor
CN110401300A (en) * 2019-07-31 2019-11-01 中车永济电机有限公司 Mixed flow fan and motor
CN111130269A (en) * 2018-10-30 2020-05-08 本田技研工业株式会社 Saddle-ride type electric vehicle
CN114204738A (en) * 2021-11-11 2022-03-18 中船重工电机科技股份有限公司 Construction method of seawater direct-connection cooling structure of marine propulsion motor

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2056549U (en) * 1989-04-22 1990-04-25 哈尔滨第二电机厂 Air-tight sealing three-phase asynchronous motor for water cooling furnace
CN201341052Y (en) * 2009-01-22 2009-11-04 大连天元电机有限公司 Simple and convenient pulling motor water-cooling mechanism
CN201860219U (en) * 2010-11-04 2011-06-08 中国第一汽车集团公司 Variator and built-in motor of coupler of motor
CN103248165A (en) * 2013-05-13 2013-08-14 天津市松正电动汽车技术股份有限公司 Water-cooled machine water jacket structure and press mounting technology
CN203387360U (en) * 2013-06-18 2014-01-08 德斯兰压缩机(上海)有限公司 Motor
CN203445729U (en) * 2013-05-28 2014-02-19 天津市松正电动汽车技术股份有限公司 Motor water jacket rolling structure
US20140167535A1 (en) * 2012-12-18 2014-06-19 Kia Motors Corporation Motor unit having cooling channel
CN103986251A (en) * 2014-06-04 2014-08-13 江苏利得尔电机有限公司 High-power density motor with water cooling structure
CN106100227A (en) * 2016-08-16 2016-11-09 中车永济电机有限公司 Large tractor alternating current electric drive system traction motor

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2056549U (en) * 1989-04-22 1990-04-25 哈尔滨第二电机厂 Air-tight sealing three-phase asynchronous motor for water cooling furnace
CN201341052Y (en) * 2009-01-22 2009-11-04 大连天元电机有限公司 Simple and convenient pulling motor water-cooling mechanism
CN201860219U (en) * 2010-11-04 2011-06-08 中国第一汽车集团公司 Variator and built-in motor of coupler of motor
US20140167535A1 (en) * 2012-12-18 2014-06-19 Kia Motors Corporation Motor unit having cooling channel
CN103248165A (en) * 2013-05-13 2013-08-14 天津市松正电动汽车技术股份有限公司 Water-cooled machine water jacket structure and press mounting technology
CN203445729U (en) * 2013-05-28 2014-02-19 天津市松正电动汽车技术股份有限公司 Motor water jacket rolling structure
CN203387360U (en) * 2013-06-18 2014-01-08 德斯兰压缩机(上海)有限公司 Motor
CN103986251A (en) * 2014-06-04 2014-08-13 江苏利得尔电机有限公司 High-power density motor with water cooling structure
CN106100227A (en) * 2016-08-16 2016-11-09 中车永济电机有限公司 Large tractor alternating current electric drive system traction motor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107104540A (en) * 2017-06-20 2017-08-29 温州君源汽车零部件有限公司 Car water motor
CN107994706A (en) * 2018-01-25 2018-05-04 博远机电(嘉兴)有限公司 Super high speed motor
CN107994706B (en) * 2018-01-25 2024-02-09 博远机电(嘉兴)有限公司 Ultra-high speed motor
CN111130269A (en) * 2018-10-30 2020-05-08 本田技研工业株式会社 Saddle-ride type electric vehicle
US11180019B2 (en) 2018-10-30 2021-11-23 Honda Motor Co., Ltd. Saddle-type electric vehicle
CN110401300A (en) * 2019-07-31 2019-11-01 中车永济电机有限公司 Mixed flow fan and motor
CN114204738A (en) * 2021-11-11 2022-03-18 中船重工电机科技股份有限公司 Construction method of seawater direct-connection cooling structure of marine propulsion motor
CN114204738B (en) * 2021-11-11 2023-08-11 中船重工电机科技股份有限公司 Construction method of sea water straight-through cooling structure of marine propulsion motor

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