CN106654604B - Wiring harness terminal crimping molding structure - Google Patents
Wiring harness terminal crimping molding structure Download PDFInfo
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- CN106654604B CN106654604B CN201510726523.9A CN201510726523A CN106654604B CN 106654604 B CN106654604 B CN 106654604B CN 201510726523 A CN201510726523 A CN 201510726523A CN 106654604 B CN106654604 B CN 106654604B
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- wiring harness
- harness terminal
- structural body
- conducting wire
- molding structure
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Abstract
The present invention provides a kind of Wiring harness terminal crimping molding structures, and including the structural body being made of conducting wire and the Wiring harness terminal being crimped on the conducting wire, the width W of the structural body is The height H of the structural body is H=0.618W, wherein S1For the cross-sectional area of Wiring harness terminal, S2For the cross-sectional area of conducting wire.Wiring harness terminal crimping molding structure of the present invention, the width for the structural body being made up of conducting wire and Wiring harness terminal and the parameter setting of height, it can guarantee that Wiring harness terminal meets the requirements with the section that crimps of conducting wire, so that having preferable crimping quality after Wiring harness terminal crimping molding.
Description
Technical field
The present invention relates to electrical fitting technical field, in particular to a kind of Wiring harness terminal crimping molding structure.
Background technique
Wiring harness terminal crimping is the method realizing that conducting wire and Wiring harness terminal are effective, being reliably connected, with simple process, even
The advantages that connecing reliable, long service life.In crimping, press-connection machine is engaged by the bit on mold, gives harness
Terminal applies pressure, conducting wire and Wiring harness terminal crimping is formed, and meet pulling-out force, voltage drop, section etc. and require, if crimping
The section of molding structure afterwards such as bottoms out, touches wall at unqualified phenomenon, the then mechanicalness after will have a direct impact on Wiring harness terminal crimping
Energy, electrical property and durability, therefore Wiring harness terminal crimping cross-section structure after molding has very Wiring harness terminal crimping quality
Important role.
Summary of the invention
In view of this, the present invention is directed to propose a kind of Wiring harness terminal crimping molding structure, with can make Wiring harness terminal crimping at
There is preferable crimping quality after type.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of Wiring harness terminal crimping molding structure, including being made of conducting wire and the Wiring harness terminal being crimped on the conducting wire
Structural body, the width W of the structural body isThe height H of the structural body
For H=0.618W, wherein S1For the cross-sectional area of Wiring harness terminal, S2For the cross-sectional area of conducting wire.
Further, the Wiring harness terminal is formed because of crimping there are two evagination and the small arc-shaped that is arranged symmetrically, described small
The arc radius R of circular arc1For
Further, the distance of center circle O of two small arc-shapeds is
Further, it relative to two small arc-shapeds, is formed with and is arranged symmetrically in the other side of the structural body, and is close
The width L of platform in the width edge edge of structural body, the platform isWherein h is the thickness of Wiring harness terminal.
Further, connection is formed with the orthodrome of evagination, the great circle between the platform of two sides in the structural body
The arc radius of arc
Further, demolding structure face, the draft angle in the demolding structure face are formed in the two sides of the structural body
Spending α is 3 °~5 °.
Further, the draft angle α in the demolding structure face is 4 °.
Compared with the existing technology, present invention has the advantage that
(1) Wiring harness terminal crimping molding structure of the present invention, the structure sheet being made up of conducting wire and Wiring harness terminal
The width of body and being correspondingly arranged for height, it is ensured that Wiring harness terminal meets the requirements with the section that crimps of conducting wire, so that harness
There is preferable crimping quality after terminal compression joint molding, meet the connection request between Wiring harness terminal and conducting wire.
(2) distance of center circle between small arc-shaped arc radius and two small arc-shapeds is correspondingly arranged, it is ensured that Wiring harness terminal is being pressed
It is not in that terminal circular arc intersects too early and terminal touching wall or terminal circular arc is caused to intersect lead to terminal circular arc too late in termination process
Intersection bottoms out caused by having gap or terminal circular arc that cannot intersect, can guarantee the crimp quality of Wiring harness terminal.
(3) platform is set and carries out burr occur when limitation can effectively avoid terminal compression joint to the width of platform, also can
To the impact force of press-connection machine lower jaw when enough buffering crimping.
(4) parameter setting of the arc radius of orthodrome can guarantee the symmetry after terminal compression joint, can also guarantee harness
It does not bottom out during terminal compression joint, touch wall.
(5) setting of demolding structure face and its draft angle angle value can be convenient for the smooth demoulding after Wiring harness terminal crimping.
Detailed description of the invention
The attached drawing for constituting a part of the invention is used to provide further understanding of the present invention, schematic reality of the invention
It applies example and its explanation is used to explain the present invention, do not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of Wiring harness terminal crimping molding structure described in the embodiment of the present invention;
Fig. 2 is the calculating schematic diagram of small arc-shaped arc radius described in the embodiment of the present invention and two small arc-shaped distance of center circle;
Fig. 3 is the calculating schematic diagram of orthodrome arc radius described in the embodiment of the present invention;
Description of symbols:
1- conducting wire, 2- Wiring harness terminal, 3- small arc-shaped, 4- orthodrome, 5- platform, 6- demolding structure face.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
The present embodiment is related to a kind of Wiring harness terminal crimping molding structure, as shown in fig. 1 comprising conducting wire 1 and is crimped on
Wiring harness terminal 2 on conducting wire 1, conducting wire 1 and Wiring harness terminal 2 constitute crimping structural body after molding.Structure in the present embodiment
The structural parameters of ontology include width W and height H, further include two evaginations that Wiring harness terminal 2 is formed by crimping and symmetrical cloth
The arc radius R for the small arc-shaped 3 set1, two small arc-shapeds 3 are specifically made of the arc section of Wiring harness terminal 2.
The parameter that structural body after molding is crimped in the present embodiment is still further comprised relative to two small arc-shapeds, and
The arc radius R of the orthodrome 4 for the evagination that the other side of structural body is formed2, and with orthodrome 4 it is located at the same side, it is right
Claim the width L of arrangement and two platforms 5 close to the width edge edge of structural body, orthodrome 4 is the platform 5 for being connected to two sides
Between.As shown in fig. 1 in the present embodiment, structural body demoulds de- after the two sides of structural body are also formed with convenient for crimping
Mode structure face 6, the draft angle α in demolding structure face 6 are also a part of structural body parameter.
The width W and height H of structural body are directed in the present embodiment, to guarantee the configuration symbol after Wiring harness terminal 2 crimps
It closes and requires, according to golden section point, be between width W and height HTo height H=0.618W.And for width
W is spent, can be considered by W*H after crimping and S1+S2* 0.75 is equal, wherein S1For the cross-sectional area of Wiring harness terminal 2, and Wiring harness terminal 2
Cross-sectional area S1Compression ratio in crimping is negligible, S2It is then the cross-sectional area of conducting wire 1, and the cross-sectional area of conducting wire 1
S2Compression ratio in crimping is 75%.The width of structural body to known to
It is guarantee Wiring harness terminal 2 in the present embodiment during crimping, it will not be because the arc section of Wiring harness terminal 2 be because of too early phase
It hands over and terminal is caused to touch wall, cause the intersection of terminal circular arc to have the gap because intersecting too late, or cause to bottom out because that cannot intersect,
Therefore the angle that two arc sections intersection of small arc-shaped 3 is formed on Wiring harness terminal 2 is separated with golden section rule, specifically may be used
As shown in Figure 2, the arc section of two intersections on Wiring harness terminal 2 is represented with two complete and intersection circles in Fig. 2, each circle
The arc radius R of radius, that is, small arc-shaped 31, two round distance of center circle O are also the distance of center circle O of two small arc-shapeds 3, according to gold
Separate rule, ∠ a=90 ° * 0.618=55.6 °, ∠ b=∠ c=90 ° * (1-0.618)=33.4 ° in Fig. 2.
As shown in Figure 2, and because of W=O+2R1,Therefore know the circle of small arc-shaped 3
Arc radiusAnd the distance of center circle of two small arc-shapeds 3 is thenIn the present embodiment
Platform 5 is set and carries out burr occur when limitation can effectively avoid terminal compression joint to the width L of platform 5, and can be delayed
To the impact force of press-connection machine lower jaw when punching press connects.The width L of platform 5 is set asWherein h is Wiring harness terminal
Thickness.It can avoid L according to this to be arranged smaller and structural body is caused to be easy to appear burr or the larger thickness for making Wiring harness terminal 2 of L
Be extruded it is thinning, thus easily cause Wiring harness terminal 2 crimp after bottom there is slight crack, influence Wiring harness terminal 2 crimp after reliability.
For the arc radius R of orthodrome 4 in the present embodiment2, as shown in Figure 3, two roundlets still indicate roundlet in Fig. 3
Arc 3, and one section of circular arc for being located at two roundlet sides then represents orthodrome 4, it is symmetrical after Wiring harness terminal 2 crimps to guarantee, therefore
The center of circle of orthodrome 4 should be in the symmetrical center line of the circle center line connecting of two small arc-shapeds 3, and the center of circle of orthodrome 4 should also be located at
On the common tangent on the two roundlet top namely center of circle of orthodrome 4 is the A point in Fig. 3.In addition, to guarantee that Wiring harness terminal 2 crimps
It does not bottom out in the process, touch wall, orthodrome 4 also should be tangent with the outside of two roundlets, and the position at point of contact also should be through excessive
Straight line is done in the center of circle A of circular arc 4 and the center of circle (being indicated in Fig. 3 with C) of small arc-shaped 3, which intersects with orthodrome 4, intersection
Intersection point is the point of contact of orthodrome 4 Yu roundlet, which is indicated in Fig. 3 with B.
By foregoing description and Fig. 3 is combined, therefore the arc radius R of orthodrome 42For the distance of A, B point-to-point transmission, and according to A, D two
Point the distance between beC, the distance between D two o'clock is R1, therefore the distance between A, C two o'clock isInto
The arc radius of the distance between A, B two o'clock namely orthodrome 4 known to one step
The draft angle α in demolding structure face 6 is set as 3 °~5 ° in the present embodiment, and preferably draft angle α is 4 °, presses at this time
Connecing structural body after molding can be easy to carry out stripping operation.The Wiring harness terminal crimping molding structure of the present embodiment, passes through conducting wire 1
And each structural parameters setting of the structural body that is constituted of Wiring harness terminal 2, it is ensured that Wiring harness terminal 2 crimps section with conducting wire 1
Meet the requirements so that have preferable crimping quality after the crimping molding of Wiring harness terminal 2, meet Wiring harness terminal 2 and conducting wire 1 it
Between connection request.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of Wiring harness terminal crimping molding structure, including by conducting wire (1) and the Wiring harness terminal being crimped on the conducting wire (1)
(2) structural body constituted, it is characterised in that: the width W of the structural body is
The height H of the structural body is H=0.618W, wherein S1For the cross-sectional area of Wiring harness terminal (2), S2For the transversal of conducting wire (1)
Area;
The Wiring harness terminal (2) forms that there are two evagination and the small arc-shaped (3) that is arranged symmetrically, the small arc-shapeds (3) because of crimping
Arc radius R1For
2. Wiring harness terminal crimping molding structure according to claim 1, it is characterised in that: two small arc-shapeds (3)
Distance of center circle O be
3. Wiring harness terminal crimping molding structure according to claim 2, it is characterised in that: relative to two small arc-shapeds (3),
It is formed with and is arranged symmetrically in the other side of the structural body, and close to the platform (5) on the width edge edge of structural body, it is described
The width L of platform (5) isWherein h is the thickness of Wiring harness terminal (2).
4. Wiring harness terminal crimping molding structure according to claim 3, it is characterised in that: in two sides in the structural body
Connection is formed with the orthodrome (4) of evagination, the arc radius of the orthodrome (4) between platform
5. Wiring harness terminal crimping molding structure according to claim 4, it is characterised in that: in the two sides of the structural body
It is formed with demolding structure face (6), the draft angle α of the demolding structure face (6) is 3 °~5 °.
6. Wiring harness terminal crimping molding structure according to claim 5, it is characterised in that: the demolding structure face (6)
Draft angle α is 4 °.
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CN201510726523.9A CN106654604B (en) | 2015-10-29 | 2015-10-29 | Wiring harness terminal crimping molding structure |
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CN201510726523.9A CN106654604B (en) | 2015-10-29 | 2015-10-29 | Wiring harness terminal crimping molding structure |
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CN106654604A CN106654604A (en) | 2017-05-10 |
CN106654604B true CN106654604B (en) | 2019-05-07 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2172917Y (en) * | 1993-12-03 | 1994-07-27 | 李江峰 | Butterfly temp-sensitive connector |
RU2340795C1 (en) * | 2007-03-21 | 2008-12-10 | Российская академия сельскохозяйственных наук Государственное научное учреждение Всероссийский научно-исследовательский институт электрификации сельского хозяйства (ГНУ ВИЭСХ РООССЕЛЬХОЗАКАДЕМИИ) | Centrifugal reaction impeller |
CN201732948U (en) * | 2010-06-29 | 2011-02-02 | 王赫奕 | Pop-up socket |
CN102474061A (en) * | 2009-07-10 | 2012-05-23 | 矢崎总业株式会社 | Terminal crimping apparatus |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8015981B2 (en) * | 2007-08-19 | 2011-09-13 | Anastasia Soare | Stencils and gauging device for aesthetically pleasing eyebrow shaping |
US8422721B2 (en) * | 2010-09-14 | 2013-04-16 | Frank Rizzello | Sound reproduction systems and method for arranging transducers therein |
-
2015
- 2015-10-29 CN CN201510726523.9A patent/CN106654604B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2172917Y (en) * | 1993-12-03 | 1994-07-27 | 李江峰 | Butterfly temp-sensitive connector |
RU2340795C1 (en) * | 2007-03-21 | 2008-12-10 | Российская академия сельскохозяйственных наук Государственное научное учреждение Всероссийский научно-исследовательский институт электрификации сельского хозяйства (ГНУ ВИЭСХ РООССЕЛЬХОЗАКАДЕМИИ) | Centrifugal reaction impeller |
CN102474061A (en) * | 2009-07-10 | 2012-05-23 | 矢崎总业株式会社 | Terminal crimping apparatus |
CN201732948U (en) * | 2010-06-29 | 2011-02-02 | 王赫奕 | Pop-up socket |
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CN106654604A (en) | 2017-05-10 |
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