CN106639844A - Anti-haze window gauze and preparation method thereof - Google Patents

Anti-haze window gauze and preparation method thereof Download PDF

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Publication number
CN106639844A
CN106639844A CN201611020914.XA CN201611020914A CN106639844A CN 106639844 A CN106639844 A CN 106639844A CN 201611020914 A CN201611020914 A CN 201611020914A CN 106639844 A CN106639844 A CN 106639844A
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CN
China
Prior art keywords
layer
glue
polymer
window screening
haze
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Pending
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CN201611020914.XA
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Chinese (zh)
Inventor
李虎敏
潘信
王春蕾
戴伟民
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Shengna Technology (shanghai) Co Ltd
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Shengna Technology (shanghai) Co Ltd
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Priority to CN201611020914.XA priority Critical patent/CN106639844A/en
Publication of CN106639844A publication Critical patent/CN106639844A/en
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/52Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B9/00Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
    • E06B9/52Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
    • E06B2009/524Mesh details

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Insects & Arthropods (AREA)
  • Pest Control & Pesticides (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses an anti-haze window gauze and a preparation method thereof. The widow gauze comprises in sequence a receiving layer, a gel layer, a polymer nanofiber layer and a protection layer which are four layers. The receiving layer is made by metal net, non-woven fabric or woven fabric. The receiving layer is glued to the polymer nanofiber layer through the gel layer. The thickness of the polymer nanofiber layer is 0.1-100 millimeter. The mesh diameter is 50-2000 nanometers. The protection layer is non-woven fabric and woven fabric. The anti-haze window gauzepossesses good anti-haze effect. The cleaning rate of PM2.5 is as high as more than 99%. The air permeation and light transmission are excellent. The window gauze is anti-wearing and anti-scraping, has an enduring PM2.5 filtration effect. The invention further provides a preparation method of the anti-haze window gauze. The method can use the nanofiber prepared by using various methods in the prior art as the material for the production of the anti-haze gauze.

Description

Anti- haze window screening and preparation method thereof
Technical field
The present invention relates to daily anti-haze product scope, more particularly to a kind of high grade of transparency, high-air-permeability, difficult for drop-off, power Learn anti-haze window screening of good performance.
Background technology
Pollution of the large-scale industrial production to air is especially serious so that domestic haze weather frequency is existing.Wherein, PM2.5 (particulate matter of the equivalent aerodynamic diameter less than or equal to 2.5 microns) is considered as " arch-criminal " for causing haze weather, is also What people most paid close attention to.PM2.5 can reach pulmonary deposition by upper and lower respiratory tract and bronchus, and even with alveolar human body is entered Blood, is enriched heavy metal, acidic oxide, organic pollution etc., bacterium, virus etc. also easily at thin in addition on particulate matter Assemble on grain thing, therefore PM2.5 causes significant threat to health.
To prevent harm of the PM2.5 to human body, people when haze weather is outgoing more wear haze-proof mask.But relevant report Show, in haze weather, indoor PM2.5 indexs are simultaneously not less than outdoor, in addition it is more serious than outdoor.It is presently used for Interior Space Between cleaning equipment be mainly air purifier.But, indoor air purifier needs to close door and window when in use, with Realizing the air of the interior space of the air purifier to closing carries out a certain degree of purification, and common air purifier can not It is enough that outdoor fresh air is imported into interior.This there is a foul indoor air cannot be with lacking that outdoor fresh air is exchanged Fall into, be unfavorable for the physical and mental health of people in closing space for a long time.
Window screening is the gauze on a kind of mounted on a door or window, its basic role be indoors outer air exchange while Prevent what mosquito from getting in.But common window screening can not reach the effect of anti-haze, once there is haze weather, people will not Obtain and do not select to close door and window, which hinders indoor and outdoor air exchange, be unfavorable for the physical and mental health of people.
Therefore it provides a kind of window screening that can prevent haze, it can prevent haze from getting in and not affect indoor outer space Gas normally circulates, and tolerates the various frictions in life, and this is this area institute urgent problem.
The content of the invention
One of the technical problem to be solved is to provide a kind of window screening for being capable of haze, and with high saturating Lightness, high-air-permeability and good mechanical property, the circulation that indoor and outdoor air is not affected while haze is exchanged.
The two of the technical problem to be solved are the manufacture method for providing the anti-haze window screening.
To solve above-mentioned technical problem, an aspect of of the present present invention provides a kind of anti-haze window screening, successively including receiving layer, glue Layer, polymeric nanofiber layer and protective layer, the receiving layer is woven wire, non-woven fabrics or woven cloths, the receiving layer Bonding with the polymeric nanofiber layer by glue-line, the thickness of the polymeric nanofiber layer is 0.1~100 μm, hole Footpath is 50~2000nm, and the protective layer is non-woven fabrics or woven cloths.
Specifically, the glue-line is common environment-friendly type glue spraying, thermosol etc., and the material of glue can be synthetic resin, close Copolymer into rubber, natural resin, alkene, alkene and vinyl acetate etc..The glue-line of the present invention is preferably using using aqueous poly- Urethane glue spraying, watersoluble neoprene glue spraying or ethene-vinyl acetate PUR;More preferably adopt watersoluble neoprene glue spraying.
Specifically, the grammes per square metre of the glue-line is less than 5g, preferably 0.1g-0.5g.
Specifically, the mesh spacing of the woven wire is 0.1-1mm, and thickness is less than 0.5mm;Non-woven fabrics or woven cloths Grammes per square metre scope is 5g-50g;The voidage for receiving base material is higher than 85%.
Specifically, the material of the woven wire includes mild steel wire, copper wire, aluminum-magnesium alloy wire, stainless steel wire, preferred material Expect for stainless steel wire.
Specifically, the material of the non-woven fabrics or woven cloths includes polyethylene, polypropylene, polyester, polyamide, polytetrafluoroethyl-ne Alkene, Kynoar, polyphenylene sulfide and glass fibre etc., preferred material is polyester.
Specifically, the fibre diameter of the polymeric nanofiber layer is 50~700nm.
Specifically, the material of the polymeric nanofiber layer includes polyethylene, polypropylene, Merlon, polyester, polyethers Sulfone, polyacrylonitrile, polysulfones, polyvinyl alcohol, polyethylene glycol oxide, polystyrene, PLA, polyurethane, Kynoar, polyamides are sub- Amine, polyamide etc., to reach, window screening is wear-resisting, better mechanical property purpose, and preferred material is polyamide.
Specifically, the complex method for adopting between the protective layer and polymeric nanofiber layer includes glue spraying, ultrasonic bond Connect, embroider, the technique such as carving.
Another aspect of the present invention provides the manufacture method of the anti-haze window screening, comprises the following steps:
Step one, in the one side of receiving layer to arrange one layer of glue, form glue-line;
Step 2, prepared polymer nanofiber is attached on glue-line, forms polymeric nanofiber layer;
Step 3, protective layer of fitting in polymeric nanofiber layer.
It is that glue-line is arranged using glue spraying mode or PUR mode wherein in step one.
Wherein, the preparation of the polymer nanofiber in step 2 can using method of electrostatic spinning, blending method, meltblown, Pulling method, template synthesis method, double-component composite spinning method, fibrillation methods, phase separation method, self-assembly method etc. are obtained.
Wherein, it is by the flow process of method of electrostatic spinning preparation polymeric nanofiber layer:
Step S210:Polymer powder is dissolved in solvent, polymer solution is obtained;
Preferably, the concentration of polymer solution is 8-20wt%;
The polymer is polyethylene, polypropylene, Merlon, polyester, polyether sulfone, polyacrylonitrile, polysulfones, polyethylene Alcohol, polyethylene glycol oxide, polystyrene, PLA, polyurethane, Kynoar, polyimides, polyamide etc., preferred material is Polyamide.
Step S220:Polymer solution is obtained into polymer nanofiber by forming method of electrostatic spinning, polymer is made Nanofiber is attached to receiving layer, forms polymeric nanofiber layer.
Preferably, in step S220, the spinning liquid temp of forming method of electrostatic spinning is 10-50 DEG C, and environment temperature is 5- 70 DEG C, relative humidity is 20-60%, and spinning voltage is 5000-100000V, and the distance of spinning head to receiver board is 5-50cm.
Wherein, the flow process for preparing polymer nanofibre film layer by blending is:
Step S310:High molecular polymer and low molecular organic matter are mixed to get into blend, then by blend By Screw Extrusion;
Preferably, toatl proportion shared by polymer is 2-20%.
Step S320:The blend of extrusion is soaked in a suitable solvent, solvent can dissolve low molecular organic Thing and can not dissolve high molecular polymer, by low molecular organic matter dissolving remove.
Step S330:Undissolved blend drying and processing is obtained into polymer nanofiber, by polymer nanofiber Attachment is receiving layer, forms polymeric nanofiber layer.
The anti-haze window screening of the present invention, successively including receiving layer, glue-line, four layers of knot of polymeric nanofiber layer and protective layer Structure, wherein, receiving layer is woven wire, non-woven fabrics or woven cloths, and receiving layer is bonding with polymeric nanofiber layer by glue-line, The thickness of polymeric nanofiber layer is 0.1~100 μm, and aperture is 50~2000nm, and protective layer is non-woven fabrics or woven cloths.With Prior art is compared, the beneficial effects of the present invention is:
1. the anti-haze window screening of the present invention has good anti-haze effect, and it prevents and kill off efficiency high up to more than 99% to PM2.5.
2. the anti-haze window screening of the present invention makes polymeric nanofiber layer be bonded on receiving layer by glue-line, is firmly combined with, Mechanical property is enhanced, makes the hierarchical structure of polymeric nanofiber layer more stable, the filter effect of PM2.5 can be kept more Persistently.Nanofiber is all to be attached directly to receiving layer, this direct attachment using forming method of electrostatic spinning in prior art The combination of the polymeric nanofiber layer of mode is not firm enough, and with the prolongation of use time or in strength pulling process is involved In easily there is the phenomenon of polymeric nanofiber layer loose or dislocation, causing the filter effect of polymeric nanofiber layer reduces, Prolonged anti-haze effect is not reached, window screening is not suitable as and is used.
3. there is a glue-line in the structure of the anti-haze window screening of the present invention.It will be apparent that it is to reduce Nanowire to increase glue-line The gas permeability and light transmission of dimension film, therefore before making the present invention there are no the report for increasing glue-line.For this purpose, the application's sends out A person of good sense adopts through long-term substantial amounts of research work, the technique that suitable glue and gluing have been filtered out from existing process conditions With the glue spraying and hot melt adhesive process of the present invention, it is preferred to use aqueous polyurethane glue spraying, watersoluble neoprene glue spraying or ethene-vinyl acetate PUR, glue-line grammes per square metre is 0.1g-5g, essentially eliminates the harmful effect to gas permeability and light transmission, resulting anti-haze Window screening has high-air-permeability, and pressure drop has basically reached the level of air permeability of existing common window screening in below 15Pa;And anti-haze Window screening also has high light transmittance, and transparency is adapted as window screening to use more than 85%.
4. the receiving layer of the anti-haze window screening of the present invention, glue-line, protective layer polymeric nanofiber layer is formed well every From and protective effect, effectively keep the structural integrity of polymeric nanofiber layer, use as window screening, it has long-term The filter effect of PM2.5, service life extends.At present, in the environment of window screening can be exposed to after installing and expose to the sun and rain, and used Cheng Zhonghui easily occurs rubbing situation about scratching, if the filter effect of holding its PM2.5 that can not be stable for a long time, is not suitable for Use as anti-haze window screening.
5. a present invention also beneficial effect is:The nanofiber that various methods are prepared in prior art, Directly by glue-line polymeric nanofiber layer can be made to be bonded on receiving layer, for preparing the anti-haze window screening of the present invention, no Affected by nanofiber raw material sources.Nanofiber is combined with receiving layer and there is certain difficulty, and not all method system The nanofiber for obtaining can be directly compound with receiving layer.All it is using forming method of electrostatic spinning that polymer is molten in prior art Liquid directly sprays to be attached on receiving layer and forms polymer nanofiber, but this require polymer have in a suitable solvent compared with Good solubility, this is restricted its application.The present invention is realized obtained in various methods using the method for glue-line bonding Nanofiber is effectively compound with receiving layer, has wide range of applications.
Description of the drawings
Fig. 1 is the surface scan electron microscope of polymeric nanofiber layer in the anti-embodiment of haze window screening one of the invention.
Fig. 2 is the hierarchical structure schematic diagram of the anti-haze window screening of the present invention.
Sign flag explanation in accompanying drawing:
01 is receiving layer;02 is glue-line;03 is polymeric nanofiber layer;04 is protective layer.
Specific embodiment
Clear, complete description is carried out to technical scheme below in conjunction with accompanying drawing, it is clear that described enforcement Example is a part of embodiment of the present invention, rather than the embodiment of whole.Based on the embodiment in the present invention, the common skill in this area The every other embodiment that art personnel are obtained on the premise of creative work is not made, belongs to the model of present invention protection Enclose.
Embodiment 1
Receiving layer is non-woven fabrics, and using the PET warp knits Europe root yarn of 15g, the receiving plane on the root yarn of warp knit Europe first passes through in advance spray Glue process, glue used is watersoluble neoprene glue spraying, and glue-line grammes per square metre is 0.1g.
By in formic acid solution of 150g polyamide 6s (PA6) dissolving with 850g 98%, 15% PA6 solution electrostatic is made Solution is spun into filter membrane by spin processes, and spinning liquid temp is 30 DEG C, and environment temperature is 30 DEG C, and relative humidity is 30wt%, spinning Voltage is 50000V, and the distance of spinning pack to receiving layer is 20cm, and polymer nanofiber grammes per square metre is 0.1g/m2.Spray Polymer nanofiber is attached on the glue-line of receiving layer so that polymer nanofiber is difficult for drop-off, is tightly combined with base material, With higher mechanical property.Final polymer layers of nanofibers form such as Fig. 1.
Protective layer is compounded in protective layer in polymeric nanofiber layer, using thorn using the PET warp knits Europe root yarn of 15g The mode embroidered or sew embroiders thereon a pattern, while nanofiber protective layer can tightly be combined with other three-deckers, i.e., A kind of anti-haze window screening is obtained.
Embodiment 2
Receiving layer is stainless steel cloth, and mesh spacing is 0.1mm, and in the online receiving plane of stainless steel wire last layer is spread in advance Ethene-vinyl acetate (EVA) PUR, glue-line grammes per square metre is 0.5g.
The PVDF in 100g thermoplastic polyurethanes (TPU) dissolving and 900g DMFs, making 10% is molten Solution is spun into filter membrane by liquid method of electrostatic spinning, and spinning liquid temp is 40 DEG C, and environment temperature is 40 DEG C, and relative humidity is 30wt%, spinning voltage is 50000V, and the distance of spinning pack to receiving layer is 30cm, and nanofiber grammes per square metre is 0.05g/m2。 Polymer nanofiber is attached in the EVA hot-melt adhesive of receiving layer, then through 100 DEG C of high-temperature process so that polymer Nanofiber will not fall off, and be tightly combined with base material, with higher mechanical property.
The protective layer of polymer nanofiber adopts the PET warp knits Europe root yarn of 15g, towards polymeric nanofiber layer Watersoluble neoprene glue spraying process is simultaneously carried out, then protective layer is fitted in polymeric nanofiber layer, that is, a kind of anti-haze is obtained Window screening.
Embodiment 3
It is 1 according to mass ratio by cellulose acetate butyrate ester (CAB) and low density polyethylene (LDPE) (PE):9 ratio mixing, puts Enter in vacuum drying chamber 100 DEG C and be dried 24h, then system melting extrusion is blended with twin-screw.Sample will be extruded molten in room temperature acetone 24h, ultrasonically treated 1h are soaked in agent, CAB is removed and is obtained PE nanofibers.
Base material non-woven fabrics adopts the PP melt spraying non-woven fabrics of 10g, the receiving plane on non-woven fabrics to first pass through aqueous polyurethane spray in advance Glue process, glue-line grammes per square metre is 0.3g.
By PE nanofibers uniform fold on the glue-line of base material non-woven fabrics so that polymer nanofiber will not fall off, It is tightly combined with base material, with higher mechanical property.
Polymer nanofiber protective layer is compounded in layers of nanofibers by protective layer using the PET warp knits Europe root yarn of 15g On, the spot welding thereon by the way of ultra-sonic welded is tightly combined nanofiber protective layer with other three-deckers, that is, be obtained A kind of anti-haze window screening.
Embodiment 4
Lyocell fiber is beaten using ZQS slot types, beating degree is 80 ° of SR, and adopting in this way can be by Lyocell The surface damage of fiber, the fibril of fibrous inside is exposed to come, and depends on or depart from fibrous body, is prepared Lyocell nanofibers.
Base material non-woven fabrics adopts the polyamide fabric of 10g, the receiving plane on polyamide fabric to first pass through in advance at watersoluble neoprene glue spraying Reason, glue-line grammes per square metre is 0.5g.
By Lyocell nanofibers uniform fold on the glue-line of base material cloth so that polymer nanofiber will not fall off, It is tightly combined with base material, with higher mechanical property.
Polymer nanofiber protective layer is compounded in layers of nanofibers by protective layer using the PET warp knits Europe root yarn of 15g On, the spot welding thereon by the way of ultra-sonic welded is tightly combined nanofiber protective layer with other three-deckers, that is, be obtained A kind of anti-haze window screening.
Comparative example 1
Using preparation method same as Example 1, the receiving plane of receiving layer is differed only in through glue spraying process, glue-line Thickness or grammes per square metre be 5g, by the anti-haze window screening for obtaining carry out filter efficiency, gas permeability and light transmittance test.
Comparative example 2
Using preparation method same as Example 1, differ only in when polymer nanofiber the glue in receiving layer After on layer, nanofiber protective layer is not further added by, the polymeric nanofiber layer of the anti-haze window screening obtained by it exposes outside. The anti-haze window screening for obtaining is carried out into scratch-resistant performance test.
Comparative example 3
Using preparation method same as Example 1, the receiving plane of receiving layer is differed only in without glue spraying process, its Obtained anti-haze window screening does not contain glue-line.The anti-haze window screening for obtaining is carried out into scratch-resistant performance test.
Performance test:Anti- haze window screening obtained by embodiment 1-4 and comparative example 1-3 is tested into it under following test conditions Performance parameter, the results are shown in Table 1.
Test condition is:1. filtering test equipment adopts TSI8130 filtrate testers, test aerosol to adopt NaCl, Mass median diameter is 0.26 μm, and quantity median particle diameter is 0.075 μm, and filter effect is shown in Table 1;
2. transparency test adopts DP-M1000 light transmittance instrument;
3. scratch-resistant performance is tested using rub resistance testing machine;Every test result is shown in Table 1.
The anti-haze window screening performance of table 1
Sample Filter efficiency/% Pressure drop/Pa Transparency/% Filter efficiency/% after friction treatment
Common window screening 5.03 5 95 5.03
Embodiment 1 99.88 12 88 99.52
Embodiment 2 99.99 14 90 99.43
Embodiment 3 99.99 13 95 98.71
Embodiment 4 99.92 15 85 98.25
Comparative example 1 99.99 55 45 99.87
Comparative example 2 99.90 14 90 35.18
Comparative example 3 99.87 11 91 30.62
Common window screening is can be seen that from data in table 1 and there is preferable gas permeability and light transmittance, but do not possess substantially anti- Haze effect.The anti-haze window screening of the present invention, embodiment 1,2,3 and 4 shows that its anti-haze effect is up to more than 99%, and with very Gas permeability well and light transmittance, are suitable as window screening and use.Anti- haze window screening in comparative example 1, although filter effect and the present invention It is basically identical, but its gas permeability and light transmittance are significantly lower than the anti-haze window screening of the present invention.By embodiment 1,2,3,4 with it is right The Data Comparison of ratio 2,3 understand, the present invention anti-haze window screening polymeric nanofiber layer Stability Analysis of Structures, be difficult to be destroyed, Its filter efficiency is not decreased obviously after wearability test, even if the anti-haze window screening of this explanation present invention is in use There is friction to scratch, can also keep good filter effect, long service life.
In sum, the various embodiments described above and accompanying drawing are only presently preferred embodiments of the present invention, not to limit this The protection domain of invention, all any modification, equivalent substitution and improvements within the spirit and principles in the present invention, done etc., all should Comprising within the scope of the present invention.

Claims (17)

1. a kind of anti-haze window screening, it is characterised in that described to connect including receiving layer, glue-line, polymeric nanofiber layer and protective layer Receipts layer is woven wire, non-woven fabrics or woven cloths, and the receiving layer is bonding with the polymeric nanofiber layer by glue-line, The thickness of the polymeric nanofiber layer be 0.1~100 μm, aperture be 50~2000nm, the protective layer be non-woven fabrics or Woven cloths.
2. anti-haze window screening according to claim 1, it is characterised in that the glue-line is glue spraying or thermosol;Glue-line is preferred Using aqueous polyurethane glue spraying, watersoluble neoprene glue spraying or ethene-vinyl acetate PUR;More preferably sprayed using watersoluble neoprene Glue.
3. anti-haze window screening according to claim 1, it is characterised in that the grammes per square metre of the glue-line is less than 5g;Preferably 0.1g- 0.5g。
4. anti-haze window screening according to claim 1, it is characterised in that the mesh spacing of the woven wire is 0.1-1mm, Thickness is less than 0.5mm;The grammes per square metre scope of non-woven fabrics or woven cloths is 5g-50g;The porosity for receiving base material is higher than 85%.
5. anti-haze window screening according to claim 1, it is characterised in that the woven wire adopts mild steel wire, copper wire, aluminium Mg alloy wire or stainless steel wire;Preferred material is stainless steel wire.
6. anti-haze window screening according to claim 1, it is characterised in that the non-woven fabrics or woven cloths are using polyethylene, poly- Propylene, polyester, polyamide, polytetrafluoroethylene (PTFE), Kynoar, polyphenylene sulfide or glass fibre;Preferably polyester.
7. anti-haze window screening according to claim 1, it is characterised in that the fibre diameter of the polymeric nanofiber layer is 50~700nm.
8. anti-haze window screening according to claim 1, it is characterised in that the polymeric nanofiber layer using polyethylene, Polypropylene, Merlon, polyester, polyether sulfone, polyacrylonitrile, polysulfones, polyvinyl alcohol, polyethylene glycol oxide, polystyrene, poly- breast Acid, polyurethane, Kynoar, polyimides or polyamide;Preferably polyamide.
9. anti-haze window screening according to claim 1, it is characterised in that between the protective layer and polymeric nanofiber layer Using complex method include the technique such as glue spraying, ultra-sonic welded, embroidery, carving.
10. a kind of manufacture method of anti-haze window screening, it is characterised in that comprise the following steps:
Step one, in the one side of receiving layer to arrange one layer of glue, form glue-line;
Step 2, prepared polymer nanofiber is attached on glue-line, forms polymeric nanofiber layer;
Step 3, protective layer of fitting in polymeric nanofiber layer.
11. manufacture methods according to claim 10, it is characterised in that be using glue spraying mode or PUR in step one Mode arranges glue-line.
12. manufacture methods according to claim 10, it is characterised in that the preparation of the polymer nanofiber in step 2 Can using method of electrostatic spinning, blending method, meltblown, pulling method, template synthesis method, double-component composite spinning method, fibrillation methods, Phase separation method, self-assembly method etc. are obtained.
13. manufacture methods according to claim 12, it is characterised in that polymer nano is prepared by the method for electrostatic spinning Rice fibrage flow process be:
Step S210:Polymer powder is dissolved in solvent, polymer solution is obtained;
The polymer is polyethylene, polypropylene, Merlon, polyester, polyether sulfone, polyacrylonitrile, polysulfones, polyvinyl alcohol, poly- Ethylene oxide, polystyrene, PLA, polyurethane, Kynoar, polyimides, polyamide etc., preferred material is polyamides Amine.
Step S220:Polymer solution is obtained into polymer nanofiber by forming method of electrostatic spinning, polymer nanocomposite is made Fiber is attached to receiving layer, forms polymeric nanofiber layer.
14. manufacture methods according to claim 13, it is characterised in that the concentration of polymer solution is 8-20wt%.
15. manufacture methods according to claim 13, it is characterised in that in step S220, forming method of electrostatic spinning Spinning liquid temp is 10-50 DEG C, and environment temperature is 5-70 DEG C, and relative humidity is 20-60%, and spinning voltage is 5000- 100000V, the distance of spinning head to receiver board is 5-50cm.
16. manufacture methods according to claim 12, it is characterised in that polymer nanocomposite is prepared by the blending method fine Dimension film layer flow process be:
Step S310:High molecular polymer and low molecular organic matter are mixed to get into blend, then pass through blend Screw Extrusion;
Step S320:The blend of extrusion is soaked in a suitable solvent, solvent can dissolve low molecular organic matter and High molecular polymer can not be dissolved, the dissolving of low molecular organic matter is removed.
Step S330:Undissolved blend drying and processing is obtained into polymer nanofiber, polymer nanofiber is adhered to It is receiving layer, forms polymeric nanofiber layer.
17. manufacture methods according to claim 16, it is characterised in that it is 2-20% that polymer accounts for the ratio of blend.
CN201611020914.XA 2016-11-15 2016-11-15 Anti-haze window gauze and preparation method thereof Pending CN106639844A (en)

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Application publication date: 20170510