CN106638227A - Artificial turf track - Google Patents

Artificial turf track Download PDF

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Publication number
CN106638227A
CN106638227A CN201610972164.XA CN201610972164A CN106638227A CN 106638227 A CN106638227 A CN 106638227A CN 201610972164 A CN201610972164 A CN 201610972164A CN 106638227 A CN106638227 A CN 106638227A
Authority
CN
China
Prior art keywords
careless
silk
runway
chinampa
base fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610972164.XA
Other languages
Chinese (zh)
Inventor
王兆森
范开进
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sunshine Carpet Co Ltd
Original Assignee
Sunshine Carpet Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sunshine Carpet Co Ltd filed Critical Sunshine Carpet Co Ltd
Priority to CN201610972164.XA priority Critical patent/CN106638227A/en
Publication of CN106638227A publication Critical patent/CN106638227A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08Surfaces simulating grass ; Grass-grown sports grounds

Abstract

The invention discloses an artificial turf track which comprises a plurality of clumps. Each clump comprises a plurality of curly mesh grasses. The artificial turf track is characterized by further comprising a base fabric formed by weaving warp yarns and weft yarns, materials of the warp yarns and the weft yarns are as same as those of the mesh grasses or can be melted and mixed with the mesh grasses, and the warp yarns and the weft yarns fix all the clumps by a weaving method, so that all the clumps and the base fabric are integrated. Existing adhesives can be omitted, so that the artificial turf track is more environmentally friendly, white separation lines needed by the track can be directly formed on the base fabric by the weaving method, and the artificial turf track is more simple and convenient to construct. A buffer layer is additionally arranged on the base fabric, so that the artificial turf track can achieve physical properties such as impact absorption and vertical deformation necessary for a conventional track, and a user wearing spiked shoes can do exercises on the artificial turf track.

Description

A kind of chinampa runway
Technical field
The invention belongs to chinampa technical field.
Background technology
Chinampa 20th century the nineties in the popularization of China switched to importer based on import chinampa Make based on the domestic braiding of careless silk.After 2000, enterprise few in number starts to build industry park at home, start to produce careless silk and Lawn, the lawn of production is mainly used for the netted grass in football pitch, and extrusion type monofilament grass was gradually converted into later.Before 2005 Afterwards, there is minority enterprise to start to produce curly wire grass, be mainly used in the leisure grass of raw silk rings+curly wire, there also have part to be flat with the production of pure curly wire Blanket lawn, is mainly used as the green mulching material of low side, careless 2000~5000DTEX of silk size, also have that fiber number is slightly higher 5000 ~8800DTEX, is mainly used in croquet grass or uses as carpet.
The production of chinampa from starting to carry out with tufting so far, will careless silk penetrate pin hole, on faller gill forms a line Lower mobile traction grass silk is pierced through and cut off again after manufactured grid base fabric or composite base, forms careless cluster.Application No. 200620068695.8 utility model patent discloses a kind of chinampa for runway, but the chinampa runway is present More problem:1) anti-wear performance is poor, it is impossible to carry out the larger motion of intensity, can not carry out professional training and match;2) and Because dtex is relatively low, if tufting density is little, careless face is too low in the case of curling;If density is big, injection filling is difficult Thing;3) it is actually conventional to produce chinampa, cut by workmen scene during construction and spelled using binding agent, splicing tape Connect, especially fully rely on digging bonding in runway corner white line, difficulty of construction is big, the professional skill for needing workmen specially very high Art, and easily degumming, crack, use time are short;4) grass fiber is woven into base fabric and forms embryo blanket (semi-finished product), use binding agent (such as butadiene-styrene rubber, polyurethane adhesive) is fixed on grass fiber in base fabric, due to needing to use adhesive, pedaline to meet ring Guaranteed request.5) material such as grass fiber, bottom, gum is incompatible, it is impossible to effectively reclaim profit again by simple and easy methods such as melt blendings With, can only be carried out by separation partially recycled, cost recovery is high, significantly larger than reclaims profit, it is impossible to realize overall returning Receive.
The content of the invention
It is an object of the invention to provide a kind of chinampa that can be really used for runway.
In order to achieve the above object, the technical scheme is that there is provided a kind of chinampa runway, including multiple grass Cluster, each careless cluster is formed by the careless silk of some curlings, it is characterised in that
Each careless silk of each careless cluster is separate, also includes:
Base fabric, is formed by warp thread and weft yarns, and the material of warp thread and weft yarn is identical with the material of careless silk or can be with careless silk Careless silk is woven into careless cluster by melt blending, warp thread and weft yarn by weaving method, and all careless clusters are fixed so that all careless clusters Entirety is formed with base fabric, wherein:
Weft yarn has at least three groups, has least one set to be located at bottommost at least three groups weft yarns, and warp thread has at least two groups, careless silk It is woven on the least one set weft yarn of bottommost, and, in addition at least two groups weft yarns are from forward and backward cooperation most bottom into U-shaped upwards The weft yarn in portion clamps careless silk, then is alternately woven by least two groups warp thread, coordinates weft yarn that careless silk is fixed into careless cluster.
Preferably, also including overcoat, overcoat is covered in the base fabric and is fixed with the one side of careless cluster, the overcoat Can be with base fabric melt blending.
The overcoat can be using materials such as polyethylene, polypropylene, polyamide.
The warp thread, weft yarn can adopt cotton yarn, the dimity, polyethylene fibre, polypropylene fibre, Fypro, polyester Fiber etc..
Preferably, the cushion with certain elasticity is also included, cushion is filled in the careless silk gap above base fabric.
Preferably, the cushion is the mixture of quartz sand and rubber grain.
Preferably, the density of the careless cluster is 15000~60000 clusters/square meter.
Preferably, the thickness of the careless silk is 9000~18000 dtexs.
Preferably, careless silk height after bending is maintained at 15mm~25mm, and the length after stretching is 26~50mm.
The present invention forms fixation by the base fabric of braiding to careless cluster, such that it is able to omit existing binding agent so that The chinampa runway of the present invention is more environmentally friendly, recoverable, at the same time it can also pass through weaving manner direct shape on base fabric Into the white lines required for runway so that the construction of the present invention is more easy.The present invention also increased one layer on base fabric Cushion so that the present invention can reach the prerequisite physical property of conventional runway institute, for example, absorb impact, resistance to vertical deformation Deng user can be moved with drift bolt footwear in invention.Further, the parameters that the present invention passes through reasonable selection grass silk so that The present invention is more easy to construction under certain altitude.
Description of the drawings
A kind of structure and braiding process schematic of chinampa runway that Fig. 1 is provided for the present invention.
Specific embodiment
To become apparent the present invention, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
Embodiment 1
As shown in figure 1, a kind of chinampa runway that the present embodiment is provided includes careless cluster and base fabric.
Each careless cluster is formed by the careless silk of some curlings.Careless silk can be polyethylene, polypropylene, polyamide, polyester fiber Etc. being transformed into curly wire, the curly wire is used for producing the careless cluster of chinampa runway.
In the utility model patent of Application No. 200620068695.8, the thickness for forming the careless silk of careless cluster is 3300~ 8800 dtexs, or 5500~7700 dtexs, belong to the thin crimped filament of low dtex.If such careless silk is used as runway product, its Anti-wear performance is poor, it is impossible to carry out the larger motion of intensity, can not carry out professional training and match.And in Application No. In 200620068695.8 utility model patent, it is 10~25mm to form length of the careless silk of careless cluster under straight condition, by Belong to the thin crimped filament of low dtex in it, if the density of careless cluster is little, careless face is too low in the case of curling;If careless cluster is close Degree is big, is difficult to inject filler.
Can also be 12000~16000 from thickness and in this application, the thickness of careless silk is 9000~18000 dtexs The careless silk of dtex, careless silk stretch after length in 26~50mm, optimum is 30~40mm.When producing into lawn, after careless silk bending Height be maintained at 15mm~25mm.The density of careless cluster is 10000~60000 clusters/square meter, and the optimum density of careless cluster is 20000 ~30000 clusters/square meter.The density of careless cluster can be adjusted according to the height of the dtex of careless silk, careless cluster, to be optimal.
In the present invention, using material identical with the careless silk of careless cluster or with energy melt blending, it is by warp thread and latitude for base fabric Yarn braiding is formed, and makes careless cluster form an entirety with the base fabric after braiding during braiding.Because longitude and latitude weaving method is caused Warp thread and weft yarn have very strong binding force to careless cluster, therefore can not use any adhesive.Meanwhile, the warp thread and latitude of the present invention The careless silk melt blendable of yarn and careless cluster, so that the present invention can integrally as reworked material, again after using the several years Recycle.
Although also disclosing a kind of Weaving type pedaline in the application for a patent for invention of Application No. 201511034842.X Level ground, but in the disclosure in this patent, careless silk is woven on warp, and all careless silk of the careless cluster of formation one connects together. And the technical scheme that the application is adopted is:Weft yarn has three groups, has one group to be located at bottommost in three groups of weft yarns, and warp thread has three groups, grass Silk is woven on one group of weft yarn of bottommost, and into U-shaped upwards, in addition latitude of two groups of weft yarns from forward and backward cooperation bottommost Yarn clamps careless silk.Alternately woven by three groups of warp thread again, coordinate weft yarn that careless silk is fixed into careless cluster.
After the scheme of the present embodiment has been read, those skilled in the art can as needed increase and decrease the group of weft yarn and warp thread Number.
With reference to Fig. 1, a unit in above-mentioned braiding structure can be realized by the following method:
Three beamed warps [chain warp thread 3 (2 groups), liner bright thread 4] are respectively penetrated into three rows palm fibre frame, then respectively penetrate reed 6, It is then combined with to chest comb neatly forming a line.Weft yarn 2 is penetrated into arrow band, careless silk 1 is penetrated into thread carrier 5.On three rows palm fibre frame replaces Under move back and forth, warp beam roll, arrow band with weft yarn 2 shuttle enter warp thread reach shuttle at, shuttle with lock seaming line to reach Dynamic, arrow band returns original position, forms first group of weft yarn.Thread carrier 5 clips careless silk 1 downwards, arrow band with weft yarn 2 shuttle into Enter warp thread to reach at shuttle, then return original place, form second group of weft yarn.Thread carrier 5 to up, when thread carrier 5 is returned to up During origin-location, arrow band completes the 3rd back and forth with weft yarn 2, the 3rd group of weft yarn is formed, while reed 6 is forward quickly by weft yarn 2 squeeze into chest comb, and cutter moves left and right and completes careless silk 1 and cut.Thus complete the braid movement of a unit.Repetition is aforementioned Action is completing the braiding of chinampa runway.Braiding can according to the actual requirements be adjusted the number of repetition of action.
Further, because base fabric is formed by warp thread and weft yarns, then just can be according to during braiding The requirement of the lines on runway, all of white lines are all woven into, solve traditional dependence excavation-filling method The way of setting-out, it is to avoid white line comes off, gaping of joints situations such as generation.
Embodiment 2
The present embodiment is with the difference of embodiment 1:, the present embodiment covers again one layer on base fabric and can melt with base fabric The overcoat of blending.Overcoat is made up of materials such as polyethylene, polypropylene, polyamide.Other structures are with embodiment 1.
Embodiment 3
The present embodiment is with the difference of embodiment 1:The present embodiment interbed in careless silk gap on base fabric increased one Layer cushion.Using quartz sand, (mixed proportion can be entered cushion according to the height of careless cluster, density etc. with the mixture of rubber grain Row proportioning).Such chinampa runway had both met the environmental requirement of chinampa, can also meet the environmental requirement of runway, together When can also reach the physical property that runway should possess, such as tensile strength, absorb impact, resistance to vertical deformation, antiskid value, fire-retardant Property etc..Thus while solving the feature of environmental protection that plastic cement race track is short of, also solve chinampa as runway exist it is all Many problems.
It is 15000~25000 clusters that the density of careless cluster is optimum.
Other structures are with embodiment 1.
Obviously, above-mentioned embodiment is only intended to clearly illustrate example, and not to the restriction of embodiment. For those of ordinary skill in the field, the change of other multi-forms can also be made on the basis of the above description Or change.There is no need to be exhaustive to all of embodiment.And the obvious change thus extended out Or among changing still in protection scope of the present invention.

Claims (7)

1. a kind of chinampa runway, including multiple careless clusters, each careless cluster is formed by the careless silk of some curlings, it is characterised in that
Each careless silk of each careless cluster is separate, also includes:
Base fabric, is formed by warp thread and weft yarns, and the material of warp thread and weft yarn is identical with the material of careless silk or can melt with careless silk Careless silk is woven into careless cluster by blending, warp thread and weft yarn by weaving method, and all careless clusters are fixed so that all careless clusters and bottom Cloth forms entirety, wherein:
Weft yarn has at least three groups, has least one set to be located at bottommost at least three groups weft yarns, and warp thread has at least two groups, careless silk braiding It is being located on the least one set weft yarn of bottommost, and, in addition at least two groups weft yarns are from forward and backward cooperation bottommost into U-shaped upwards Weft yarn clamps careless silk, and at least two groups warp thread alternately weave, and coordinate weft yarn that careless silk is fixed into careless cluster.
2. a kind of chinampa runway as claimed in claim 1, it is characterised in that also including overcoat, overcoat is covered in The base fabric is fixed with the one side of careless cluster, and the protection layer by layer can be with base fabric melt blending.
3. a kind of chinampa runway as claimed in claim 1, it is characterised in that also include that there is the buffering of certain elasticity Layer, cushion is filled in the careless silk gap above base fabric.
4. a kind of chinampa runway as claimed in claim 3, it is characterised in that the cushion is quartz sand and rubber The mixture of grain.
5. a kind of chinampa runway as claimed in claim 3, it is characterised in that the density of the careless cluster is 15000~ 60000 clusters/square meter.
6. a kind of chinampa runway as claimed in claim 1, it is characterised in that the thickness of the careless silk is 9000~ 18000 dtexs.
7. a kind of chinampa runway as claimed in claim 1, it is characterised in that careless silk height after bending is maintained at 15mm~25mm, the length after stretching is 26~50mm.
CN201610972164.XA 2016-10-27 2016-10-27 Artificial turf track Pending CN106638227A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610972164.XA CN106638227A (en) 2016-10-27 2016-10-27 Artificial turf track

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Application Number Priority Date Filing Date Title
CN201610972164.XA CN106638227A (en) 2016-10-27 2016-10-27 Artificial turf track

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018209931A1 (en) * 2017-05-15 2018-11-22 江苏共创人造草坪股份有限公司 Entirely recoverable artificial turf and manufacturing method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003166146A (en) * 2001-11-30 2003-06-13 Hagihara Industries Inc Ground fabric for water-permeable artificial turf
CN1723320A (en) * 2003-03-05 2006-01-18 多诺西勒有限公司 Synthetic turf
CN101484641A (en) * 2006-06-02 2009-07-15 昙卡赛尔巴克有限公司 Systems and methods for providing an improved artificial grass system
WO2012165871A2 (en) * 2011-05-31 2012-12-06 코오롱글로텍주식회사 Artificial lawn structure and method and apparatus for manufacturing same
CN204959544U (en) * 2015-09-25 2016-01-13 上海伽仕贸易有限公司 A artificial turf for croquet field
CN205320643U (en) * 2015-12-31 2016-06-22 广州傲胜人造草股份有限公司 Artificial grass and natural mixed view lawn of grass

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003166146A (en) * 2001-11-30 2003-06-13 Hagihara Industries Inc Ground fabric for water-permeable artificial turf
CN1723320A (en) * 2003-03-05 2006-01-18 多诺西勒有限公司 Synthetic turf
CN101484641A (en) * 2006-06-02 2009-07-15 昙卡赛尔巴克有限公司 Systems and methods for providing an improved artificial grass system
WO2012165871A2 (en) * 2011-05-31 2012-12-06 코오롱글로텍주식회사 Artificial lawn structure and method and apparatus for manufacturing same
CN204959544U (en) * 2015-09-25 2016-01-13 上海伽仕贸易有限公司 A artificial turf for croquet field
CN205320643U (en) * 2015-12-31 2016-06-22 广州傲胜人造草股份有限公司 Artificial grass and natural mixed view lawn of grass

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* Cited by examiner, † Cited by third party
Title
《化工百科全书》编辑委员会等: "《化工百科全书 第15卷》", 31 December 1997 *
刘云强: "《草坪建植与养护》", 31 August 2012 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018209931A1 (en) * 2017-05-15 2018-11-22 江苏共创人造草坪股份有限公司 Entirely recoverable artificial turf and manufacturing method thereof

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Application publication date: 20170510