CN106636976B - 活塞杆表面的增材制造方法 - Google Patents
活塞杆表面的增材制造方法 Download PDFInfo
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- CN106636976B CN106636976B CN201611213888.2A CN201611213888A CN106636976B CN 106636976 B CN106636976 B CN 106636976B CN 201611213888 A CN201611213888 A CN 201611213888A CN 106636976 B CN106636976 B CN 106636976B
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- piston rod
- corrosion
- laser cladding
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- steel
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- 239000000463 material Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 230000001965 increasing effect Effects 0.000 title claims abstract description 21
- 238000004372 laser cladding Methods 0.000 claims abstract description 48
- 238000005260 corrosion Methods 0.000 claims abstract description 46
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 44
- 239000010959 steel Substances 0.000 claims abstract description 44
- 239000000956 alloy Substances 0.000 claims abstract description 43
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 42
- 230000007797 corrosion Effects 0.000 claims abstract description 35
- 238000000034 method Methods 0.000 claims abstract description 29
- 238000005299 abrasion Methods 0.000 claims abstract description 10
- 238000002360 preparation method Methods 0.000 claims abstract description 8
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 7
- 229910000851 Alloy steel Inorganic materials 0.000 claims abstract description 6
- 239000010962 carbon steel Substances 0.000 claims abstract description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 21
- 229910052759 nickel Inorganic materials 0.000 claims description 18
- 229910052750 molybdenum Inorganic materials 0.000 claims description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims description 16
- 229910052748 manganese Inorganic materials 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 15
- 229910052799 carbon Inorganic materials 0.000 claims description 14
- 229910052710 silicon Inorganic materials 0.000 claims description 14
- 229910052698 phosphorus Inorganic materials 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 12
- 229910052796 boron Inorganic materials 0.000 claims description 9
- 229910052758 niobium Inorganic materials 0.000 claims description 8
- 229910052684 Cerium Inorganic materials 0.000 claims description 7
- 230000008021 deposition Effects 0.000 abstract description 10
- 230000008901 benefit Effects 0.000 abstract description 7
- 150000003839 salts Chemical class 0.000 abstract description 4
- 239000007769 metal material Substances 0.000 abstract description 2
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 67
- 239000011651 chromium Substances 0.000 description 22
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 17
- 239000000843 powder Substances 0.000 description 17
- 238000005253 cladding Methods 0.000 description 14
- 238000000576 coating method Methods 0.000 description 12
- 238000005516 engineering process Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 9
- 239000003921 oil Substances 0.000 description 8
- 239000010935 stainless steel Substances 0.000 description 8
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 239000003245 coal Substances 0.000 description 4
- 230000003628 erosive effect Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- 229910001566 austenite Inorganic materials 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000010730 cutting oil Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000001997 corrosion-resisting alloy Substances 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910001105 martensitic stainless steel Inorganic materials 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002365 multiple layer Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/34—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
- C23C24/103—Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
Description
性能 | 表面硬度/HRC | 表面硬度差/HRC | 耐盐雾腐蚀/h |
实施例1 | 57.3 | 0.8 | 2182 |
实施例2 | 56.8 | 1.1 | 2235 |
实施例3 | 57.0 | 0.7 | 2178 |
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611213888.2A CN106636976B (zh) | 2016-12-26 | 2016-12-26 | 活塞杆表面的增材制造方法 |
Applications Claiming Priority (1)
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CN201611213888.2A CN106636976B (zh) | 2016-12-26 | 2016-12-26 | 活塞杆表面的增材制造方法 |
Publications (2)
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CN106636976A CN106636976A (zh) | 2017-05-10 |
CN106636976B true CN106636976B (zh) | 2018-06-19 |
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CN201611213888.2A Active CN106636976B (zh) | 2016-12-26 | 2016-12-26 | 活塞杆表面的增材制造方法 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108203824B (zh) * | 2017-12-29 | 2019-12-03 | 常州力安液压设备有限公司 | 一种激光增材制造活塞杆耐磨耐蚀表层方法 |
CN108326287B (zh) * | 2018-03-26 | 2020-05-29 | 浙江安可环保科技有限公司 | 耐腐蚀激光熔覆粉末及其熔覆方法和用途 |
CN109608232B (zh) * | 2018-12-24 | 2021-08-31 | 云南云铝润鑫铝业有限公司 | 一种内导式液压油缸表面陶瓷层修复方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1155908A (zh) * | 1995-06-05 | 1997-07-30 | 浦项综合制铁株式会社 | 双相不锈钢及其制造方法 |
GB2311997A (en) * | 1996-04-10 | 1997-10-15 | Sanyo Special Steel Co Ltd | Oxide-dispersed powder metallurgically produced alloys. |
CN101338427A (zh) * | 2008-08-07 | 2009-01-07 | 沈阳大陆激光成套设备有限公司 | 液压支架立柱缸筒、活塞杆耐磨抗蚀涂层的激光熔覆工艺 |
CN101994116A (zh) * | 2010-12-10 | 2011-03-30 | 云南昆钢联合激光技术有限公司 | 活塞杆表面强化层复合工艺 |
CN103671339A (zh) * | 2012-09-05 | 2014-03-26 | 江苏晨光盛得液压设备有限公司 | 合金粉末激光熔覆表面耐磨耐腐蚀液压启闭机油缸活塞杆 |
CN105026597A (zh) * | 2013-03-15 | 2015-11-04 | 埃克森美孚研究工程公司 | 耐磨增强的钢及其制备方法 |
-
2016
- 2016-12-26 CN CN201611213888.2A patent/CN106636976B/zh active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1155908A (zh) * | 1995-06-05 | 1997-07-30 | 浦项综合制铁株式会社 | 双相不锈钢及其制造方法 |
GB2311997A (en) * | 1996-04-10 | 1997-10-15 | Sanyo Special Steel Co Ltd | Oxide-dispersed powder metallurgically produced alloys. |
CN101338427A (zh) * | 2008-08-07 | 2009-01-07 | 沈阳大陆激光成套设备有限公司 | 液压支架立柱缸筒、活塞杆耐磨抗蚀涂层的激光熔覆工艺 |
CN101994116A (zh) * | 2010-12-10 | 2011-03-30 | 云南昆钢联合激光技术有限公司 | 活塞杆表面强化层复合工艺 |
CN103671339A (zh) * | 2012-09-05 | 2014-03-26 | 江苏晨光盛得液压设备有限公司 | 合金粉末激光熔覆表面耐磨耐腐蚀液压启闭机油缸活塞杆 |
CN105026597A (zh) * | 2013-03-15 | 2015-11-04 | 埃克森美孚研究工程公司 | 耐磨增强的钢及其制备方法 |
Non-Patent Citations (1)
Title |
---|
"Structure and characteristics of efficiently alloyed wear-resisting deposited metal";VNKAL YANOV;《Welding International》;19971231;第11卷(第10期);第816页左栏第1段,817页左栏第1段 * |
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Effective date of registration: 20200416 Address after: Room 854, No. 888, Huanhu West 2nd Road, Nanhui new town, Pudong New Area, Shanghai 200000 Patentee after: SHANGHAI XIONGCHENG MARINE ENGINEERING Co.,Ltd. Address before: 213000 Jiangsu province Changzhou City New District Benniu industrial concentration District Century Avenue West Patentee before: CHANGZHOU LI'AN HYDRAULIC EQUIPMENT Co.,Ltd. |
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Denomination of invention: Additive manufacturing method for piston rod surface Effective date of registration: 20220107 Granted publication date: 20180619 Pledgee: Industrial Bank Co.,Ltd. Shanghai pilot Free Trade Zone Lingang New District sub branch Pledgor: SHANGHAI XIONGCHENG MARINE ENGINEERING CO.,LTD. Registration number: Y2022980000225 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
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Date of cancellation: 20230128 Granted publication date: 20180619 Pledgee: Industrial Bank Co.,Ltd. Shanghai pilot Free Trade Zone Lingang New District sub branch Pledgor: SHANGHAI XIONGCHENG MARINE ENGINEERING CO.,LTD.|SHANGHAI XIONGCHENG SHIP ENGINEERING Co.,Ltd. Registration number: Y2022980000225 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Additive manufacturing method of piston rod surface Effective date of registration: 20230201 Granted publication date: 20180619 Pledgee: Industrial Bank Co.,Ltd. Shanghai pilot Free Trade Zone Lingang New District sub branch Pledgor: SHANGHAI XIONGCHENG MARINE ENGINEERING CO.,LTD.|SHANGHAI XIONGCHENG SHIP ENGINEERING Co.,Ltd. Registration number: Y2023310000019 |