CN106636483A

CN106636483A - Belt drilling equipment

Info

Publication number: CN106636483A
Application number: CN201611115409.3A
Authority: CN
Inventors: 楚辉
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-12-07
Filing date: 2016-12-07
Publication date: 2017-05-10

Abstract

The invention relates to drilling equipment, in particular to belt drilling equipment. The belt drilling equipment is high in drilling efficiency. The belt drilling equipment comprises a servo motor, a first bevel gear, a flat belt, a first bearing seat, a first rotating shaft, a large belt pulley, a second drilling tool, a fixing device, a second operation platform, a supporting rod, a fourth bearing seat and the like. The servo motor and the first bearing seat are connected to the top inside a drilling frame in bolted connection modes, additionally the servo motor is arranged in the left position of the first bearing seat, and a third rotating shaft is arranged under the servo motor. The belt drilling equipment has the effects that the structure is simple, operation is easy, and drilling efficiency is high; and meanwhile, a number of factors are considered, the belt is protected well, and the reliability of the equipment is improved.

Description

A kind of belt punch device

Technical field

The present invention relates to a kind of rig, more particularly to a kind of belt punch device.

Background technology

Drilling is referred to processes the operation portalled with drill bit on solid material.Here the drillman in investigation and prospecting is taught Make, and the aid and part emergency measure method of drilling needs.

Existing rig haves the shortcomings that drilling efficiency is low, therefore needs a kind of high belt of drilling efficiency of research and development badly and beat Hole equipment.

The content of the invention

(1) technical problem to be solved

For the shortcoming for overcoming existing rig drilling efficiency low, the technical problem to be solved in the present invention is the present invention There is provided a kind of drilling efficiency high belt punch device.

(2) technical scheme

In order to solve above-mentioned technical problem, the invention provides such a belt punch device, include servomotor, First bevel gear, flat belt, first bearing seat, first rotating shaft, big belt pulley, the second drilling tool, fixing device, the second operation Platform, second gear, the second tooth bar, the second slide rail, the second slide block, first gear, the first tooth bar, the first slide block, the first slide rail, brill Aperture frame, second bearing seat, the second rotating shaft, second bevel gear, third hand tap gear, the first operating desk, first drilling tool, the 3rd turn Axle, small belt pulley, the 4th bevel gear, the 4th rotating shaft, the 5th bevel gear, 3rd bearing seat, the 6th bevel gear, the 5th rotating shaft, Bar and fourth bearing seat, the mode that the frame inner top that drills is bolted is connected with servomotor and first bearing seat, and Located at the left of first bearing seat, servomotor lower section is provided with the 3rd rotating shaft to servomotor, and the output shaft of servomotor is by connection Axle device is connected with the 3rd rotating shaft, and first bevel gear and small belt pulley are connected with by way of flat key connection in the 3rd rotating shaft, And first bevel gear is located at the top of small belt pulley, the 3rd rotating shaft bottom has been welded to connect the first drilling tool, first bearing seat On first rotating shaft is installed, in first rotating shaft flat key connection by way of be connected with big belt pulley, big belt pulley and belt lace Flat belt is wound between wheel, first rotating shaft bottom has been welded to connect the second drilling tool, and the left inside wall top of drilling frame is connected by bolt The mode for connecing is connected with 3rd bearing seat, and the 4th rotating shaft is provided with 3rd bearing seat, is connected by flat key in the 4th rotating shaft Mode is connected with the 4th bevel gear and the 5th bevel gear, and the 4th bevel gear located at the right of the 5th bevel gear, the 4th cone tooth Wheel is engaged with first bevel gear, and the mode that the frame inner bottom part that drills is bolted is connected with second bearing seat, pole, the first cunning Rail and the second slide rail, are provided with the 5th rotating shaft in second bearing seat, the is connected with by way of flat key connection in the 5th rotating shaft Third hand tap gear and the 6th bevel gear, and third hand tap gear is located at the lower section of the 6th bevel gear, the 6th bevel gear and the 5th cone tooth Wheel engagement, the mode that pole top is bolted is connected with fourth bearing seat, the second rotating shaft is provided with fourth bearing seat, Second bevel gear, first gear and second gear are connected with turn from left to right in second rotating shaft by way of flat key connection, First slide rail front side slidingtype is provided with the first slide block, and the first slide block front side has been welded to connect the first tooth bar, and the first tooth bar is located at The rear of first gear, the first tooth bar is engaged with first gear, and the second slide rail front side slidingtype is provided with the second slide block, and second slides Block front side has been welded to connect the second tooth bar, and the second tooth bar is engaged located at the rear of second gear, the second tooth bar with second gear, the One tooth bar top has been welded to connect the first operating desk, and the second tooth bar top has been welded to connect the second operating desk, the first operating desk and Second operating desk top left and right bilateral type is provided with fixing device, fixing device include upper magnet, upper clamp, lower magnet, Elastic component and lower clamp, the first operating desk and the second operating desk top left and right bilateral type have been welded to connect lower clamp, lower card Bilateral type is welded to connect flexible part before and after top of the plate portion, and elastic component welded top is connected with clamp, upper clamp inner bottom part In front and back bilateral type is embedded with upper magnet, and bilateral type is embedded with lower magnet before and after lower clamp inner top, and lower magnet is located at The underface of upper magnet.

Belt punch device also includes control system, and control system includes industrial computer, motion control board, servo-drive Device, encoder, grating scale and data collecting card, motion control board is inserted on the PCI slot of industrial computer, motion control board with Servo-driver is electrically connected, and servo-driver is electrically connected with servomotor, and encoder is by the feedback of the information of servomotor to servo Driver, servomotor drives the 3rd pivot, grating scale to be arranged on the first operating desk and the second operating desk, and grating scale leads to Cross data collecting card and be connected to industrial computer.Control system is also posted including logical place counter, real digit counter and two 32 Storage, logical place counter and real digit counter are connected to respectively two 32 bit registers, and logic counter is used for calculating The output umber of pulse in the positive/negative direction in motion control board, and real digit counter is then used for calculating from external encoder Input pulse number.

Preferably, handle is also included, upper clamp top is connected with handle, the shape of handle by way of joggle connects For arc, the material of handle is plastics.

Preferably, rubber blanket is also included, upper clamp inner bottom part and lower clamp inner top are embedded with rubber blanket, and rubber Located at upper clamp and the middle part of lower clamp, the material of rubber blanket is natural rubber to pad.

Preferably, elastic component is spring.

Preferably, the material of drilling frame is stainless steel.

Operation principle：When needing to carry out drilling operation to belt, first belt is placed on into the first operating desk and second On operating desk, and belt place hole to be drilled is set to be placed in the underface of the first drilling tool and the second drilling tool, then staff is manual Clamp is pressed down on, when upper clamp is close with lower clamp, upper magnet and lower magnet are attracting, so as to consolidate at belt non-drilled Live calmly, be easy to follow-up drilling to process.Then start servomotor and replace positive and negative rotation, drive the first drilling tool and the second drilling Tool is rotated, and drives the first tooth bar and the second tooth bar to move up and down, and so as to drive belt to move up and down, makes the first drilling tool and second Drilling tool is fully to belt drilling operation.When belt drilling is finished, servomotor is closed, staff is manual-up to be pulled open Upper clamp, just can remove the belt that drilling is finished.

Because also including handle, upper clamp top is connected with handle by way of joggle connects, and handle is shaped as Arc, the material of handle is plastics, it is possible to be easy to that staff is manual-up to pull open clamp, time saving and energy saving.

Because also including rubber blanket, upper clamp inner bottom part and lower clamp inner top are embedded with rubber blanket, and rubber blanket Located at upper clamp and the middle part of lower clamp, the material of rubber blanket is natural rubber, it is possible to avoid belt from being subject to crushing.

(3) beneficial effect

The high effect of simple structure, easy to operate and drilling efficiency is invention achieves, and considers factors, very well Protect belt, improve the reliability of device.

Description of the drawings

Fig. 1 is the main structure diagram of the present invention.

Fig. 2 is the first left view structural representation of fixing device of the present invention.

Fig. 3 is second left view structural representation of fixing device of the present invention.

Fig. 4 is the third left view structural representation of fixing device of the present invention.

Fig. 5 is the structured flowchart of control system of the present invention.

Fig. 6 is the overall framework figure of present system software.

Fig. 7 is that the application condition of detection signal of the present invention is realized.

Mark in accompanying drawing for：1- servomotors, 2- first bevel gears, 3- flat belts, 4- first bearing seats, first turn of 5- Axle, 6- big belt pulleys, the drilling tools of 7- second, 8- fixing devices, 801- upper magnets, the upper clamps of 802-, 803- lower magnets, 804- bullets Property part, clamp under 805-, 806- handle, 807- rubber blankets, the operating desks of 9- second, 10- second gears, the tooth bars of 11- second, 12- Second slide rail, the slide blocks of 13- second, 14- first gears, the tooth bars of 15- first, the slide blocks of 16- first, the slide rails of 17- first, 18- drillings Frame, 19- second bearing seats, the rotating shafts of 20- second, 21- second bevel gears, 22- third hand tap gears, the operating desks of 23- first, 24- One drilling tool, the rotating shafts of 25- the 3rd, 26- small belt pulleys, the bevel gears of 27- the 4th, the rotating shafts of 28- the 4th, the bevel gears of 29- the 5th, 30- 3rd bearing seat, the bevel gears of 31- the 6th, the rotating shafts of 32- the 5th, 33- poles, 34- fourth bearing seats.

Specific embodiment

With reference to the accompanying drawings and examples the present invention is further illustrated.

A kind of belt punch device, as Figure 1-4, includes servomotor 1, first bevel gear 2, flat belt 3, first Bearing block 4, first rotating shaft 5, the drilling tool 7, fixing device 8 of big belt pulley 6, second, the second operating desk 9, second gear 10, second Tooth bar 11, the second slide rail 12, the second slide block 13, first gear 14, the first tooth bar 15, the first slide block 16, the first slide rail 17, drilling Frame 18, second bearing seat 19, the second rotating shaft 20, second bevel gear 21, third hand tap gear 22, the first operating desk 23, first drill Tool the 24, the 3rd rotating shaft 25, small belt pulley 26, the 4th bevel gear 27, the 4th rotating shaft 28, the 5th bevel gear 29,3rd bearing seat 30, 6th bevel gear 31, the 5th rotating shaft 32, pole 33 and fourth bearing seat 34, the mode that the inner top of frame 18 that drills is bolted Servomotor 1 and first bearing seat 4, and servomotor 1 are connected with located at the left of first bearing seat 4, the lower section of servomotor 1 The 3rd rotating shaft 25 is provided with, the output shaft of servomotor 1 is connected with the 3rd rotating shaft 25 by shaft coupling, is passed through in the 3rd rotating shaft 25 The mode of flat key connection is connected with first bevel gear 2 and small belt pulley 26, and first bevel gear 2 located at the upper of small belt pulley 26 Side, the bottom of the 3rd rotating shaft 25 has been welded to connect the first drilling tool 24, and first rotating shaft 5, first rotating shaft are provided with first bearing seat 4 Big belt pulley 6 is connected with by way of flat key connection on 5, flat belt 3 is wound between big belt pulley 6 and small belt pulley 26, the The bottom of one rotating shaft 5 has been welded to connect the second drilling tool 7, and the mode that the frame 18 left inside wall top that drills is bolted is connected with the Three bearing blocks 30, are provided with the 4th rotating shaft 28 on 3rd bearing seat 30, connected by way of flat key connection in the 4th rotating shaft 28 There are the 4th bevel gear 27 and the 5th bevel gear 29, and the 4th bevel gear 27 located at the right of the 5th bevel gear 29, the 4th cone tooth Wheel 27 is engaged with first bevel gear 2, and the mode that the inner bottom part of frame 18 that drills is bolted is connected with second bearing seat 19, pole 33rd, the first slide rail 17 and the second slide rail 12, are provided with the 5th rotating shaft 32 in second bearing seat 19, and flat key is passed through in the 5th rotating shaft 32 The mode of connection is connected with the bevel gear 31 of third hand tap gear 22 and the 6th, and third hand tap gear 22 located at the 6th bevel gear 31 Lower section, the 6th bevel gear 31 and the 5th bevel gear 29 engage, and the mode that the top of pole 33 is bolted is connected with the 4th axle Bearing 34, is provided with the second rotating shaft 20 on fourth bearing seat 34, in the second rotating shaft 20 by way of flat key connection from left to right It is connected with second bevel gear 21, first gear 14 and second gear 10 in turn, the front side slidingtype of the first slide rail 17 is provided with first Slide block 16, the front side of the first slide block 16 has been welded to connect the first tooth bar 15, the first tooth bar 15 located at the rear of first gear 14, first Tooth bar 15 is engaged with first gear 14, and the front side slidingtype of the second slide rail 12 is provided with the second slide block 13, the weldering of the front side of the second slide block 13 The second tooth bar 11 is connected in succession, and located at the rear of second gear 10, the second tooth bar 11 is engaged the second tooth bar 11 with second gear 10, The top of first tooth bar 15 has been welded to connect the first operating desk 23, and the top of the second tooth bar 11 has been welded to connect the second operating desk 9, and first The top left and right bilateral type of 23 and second operating desk of operating desk 9 is provided with fixing device 8, and fixing device 8 includes upper magnet 801st, upper clamp 802, lower magnet 803, elastic component 804 and lower clamp 805, the first operating desk 23 and the top left of the second operating desk 9 Right bilateral type has been welded to connect lower clamp 805, and bilateral type is welded to connect flexible part before and after the top of lower clamp 805 804, the welded top of elastic component 804 is connected with clamp 802, and bilateral type is embedded with upper magnet before and after the inner bottom part of upper clamp 802 801, bilateral type is embedded with lower magnet 803 before and after the lower inner top of clamp 805, and lower magnet 803 is being located at upper magnet 801 just Lower section.

Handle 806 is also included, the top of upper clamp 802 is connected with handle 806, handle 806 by way of joggle connects Be shaped as arc, 806 material of shaking hands is plastics.

Rubber blanket 807 is also included, the inner bottom part of upper clamp 802 and the lower inner top of clamp 805 are embedded with rubber blanket 807, and And rubber blanket 807, located at upper clamp 802 and the middle part of lower clamp 805, the material of rubber blanket 807 is natural rubber.

Elastic component 804 is spring.

The material of drilling frame 18 is stainless steel.

The first drilling tool 24 of the present invention and the control system hardware of the second drilling tool 7 include PC, ADT850 motion controls Making sheet card, servomotor 1 and corresponding servo-driver, grating scale and data collecting card, motion control board is inserted in On the PCI slot of industrial computer, industrial computer to motion control board sends various motion commands, by servo driver drives x, y, The quantitative exercise of the spindle motor of z, W tetra-, wherein, x, y-axis are responsible for the plane motion for controlling to place circuit board, and z-axis is responsible for control and is equipped with The feed speed of drill, W axles are then responsible for the rotating speed of keyhole machine drill head, as shown in Figure 5.

Motion control board is inserted on the PCI slot of industrial computer, and motion control board is electrically connected with servo-driver, servo Driver is electrically connected with servomotor, and by the feedback of the information of servomotor to servo-driver, servomotor drives the to encoder Three rotating shafts 25 are moved, and grating scale is arranged on the first operating desk 23 and the second operating desk 9, and grating scale is connected by data collecting card To PC.PC completes the real-time control task such as interpolation calculating, speeds control, position control with reference to motion control board.Four In axle servo control system, motor servo driver receives the pulsed drive motor of board transmission and rotates, and motor drives the Three rotating shafts 25 are moved, and complete the actions such as corresponding interpolation, processing, while servo-driver receives the feedback signal of grating scale, structure Into a closed-loop control system, system accuracy is higher, and stability is good.

The Control System Software of the drilling machine of the present invention includes initialization module, CAD design module, the drilling die of program The application condition module of block and detection signal, in boring procedure, the process control of drilling is as shown in Figures 6 and 7.In order to anti- Only motor rotation blockage even burns out, and is provided with software limit function, and the realization of limit function includes logical place counter and real position Counter, logic counter is used for calculating the output umber of pulse in the positive/negative direction in motion control board, and real digit counter is then For calculating the input pulse number from external encoder.Two 32 bit registers can be counted with logical place counter and real position Device compares size, for detecting its bound in the range of certain, when the upper limit or lower limit beyond its setting, performs deceleration and stops Only, it is achieved thereby that software limit function.

Operation principle：When needing to carry out drilling operation to belt, first belt is placed on into the first operating desk 23 and On two operating desks 9, and belt place hole to be drilled is set to be placed in the underface of the drilling tool 7 of the first drilling tool 24 and second, then work people Member presses down on manually clamp 802, when upper clamp 802 is close with lower clamp 805, upper magnet 801 and the phase of lower magnet 803 Inhale, so as to fix at belt non-drilled, be easy to follow-up drilling to process.Then start servomotor 1 and replace positive and negative rotation, Drive the first drilling tool 24 and the second drilling tool 7 to rotate, drive the first tooth bar 15 and the second tooth bar 11 to move up and down, so as to drive Belt is moved up and down, and makes the drilling tool 7 of the first drilling tool 24 and second fully to belt drilling operation.When belt drilling is finished When, servomotor 1 is closed, staff is manual-up to pull open clamp 802, just can remove the belt that drilling is finished.

Because also including handle 806, the top of upper clamp 802 is connected with handle 806 by way of joggle connects, and shakes hands 806 are shaped as arc, and 806 material of shaking hands is plastics, it is possible to be easy to that staff is manual-up to pull open clamp 802, it is time saving and energy saving.

Because also including rubber blanket 807, the inner bottom part of upper clamp 802 and the lower inner top of clamp 805 are embedded with rubber blanket 807, and rubber blanket 807 is located at the middle part of upper clamp 802 and lower clamp 805, the material of rubber blanket 807 is natural rubber, institute So that belt can be avoided to be subject to crushing.

Embodiment described above only expresses the preferred embodiment of the present invention, and its description is more concrete and detailed, but and Therefore the restriction to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art For, without departing from the inventive concept of the premise, some deformations, improvement can also be made and substituted, these belong to this Bright protection domain.Therefore, the protection domain of patent of the present invention should be defined by claims.

Claims

1. a kind of belt punch device, it is characterised in that：Include servomotor (1), flat belt (3), first bearing seat (4), First rotating shaft (5), big belt pulley (6), second drilling tool (7), fixing device (8), the second operating desk (9), the second slide rail (12), First slide rail (17), drilling frame (18), the first operating desk (23), the first drilling tool (24), the 3rd rotating shaft (25) and small belt pulley (26) mode that frame (18) inner top that, drills is bolted is connected with servomotor (1) and first bearing seat (4), and Servomotor (1) is provided with the 3rd rotating shaft (25), servomotor located at the left of first bearing seat (4), servomotor (1) lower section (1) output shaft is connected by shaft coupling with the 3rd rotating shaft (25), is connected by way of flat key connection in the 3rd rotating shaft (25) Small belt pulley (26) is connected to, the 3rd rotating shaft (25) bottom has been welded to connect the first drilling tool (24), installs in first bearing seat (4) Have first rotating shaft (5), big belt pulley (6) be connected with by way of flat key connection in first rotating shaft (5), big belt pulley (6) with Flat belt (3) is wound between small belt pulley (26), first rotating shaft (5) bottom has been welded to connect the second drilling tool (7), drill frame (18) mode that inner bottom part is bolted is connected with the first slide rail (17) and the second slide rail (12), the first slide rail (17) top The first operating desk (23) is provided with, the second slide rail (12) top is provided with the second operating desk (9), the first operating desk (23) and the second operation Platform (9) top left and right bilateral type is provided with fixing device (8), and fixing device (8) includes upper magnet (801), upper clamp (802), lower magnet (803), elastic component (804) and lower clamp (805), the first operating desk (23) and the second operating desk (9) top Left and right sides symmetrical expression has been welded to connect lower clamp (805), and bilateral type has been welded to connect bullet before and after lower clamp (805) top Property part (804), elastic component (804) welded top is connected with clamp (802), and both sides are symmetrical before and after upper clamp (802) inner bottom part Formula is embedded with upper magnet (801), and bilateral type is embedded with lower magnet (803), and lower magnet before and after lower clamp (805) inner top (803) positioned at the underface of upper magnet (801)；Belt punch device also includes control system, and control system includes industrial computer, fortune Dynamic Control card, servo-driver, encoder, grating scale and data collecting card, motion control board is inserted in the PCI of industrial computer and inserts On groove, motion control board is electrically connected with servo-driver, and servo-driver is electrically connected with servomotor (1), and encoder will be watched The feedback of the information of motor (1) is taken to servo-driver, servomotor (1) drives the 3rd rotating shaft (25) motion, grating scale to be arranged on On first operating desk (23) and the second operating desk (9), grating scale is connected to industrial computer by data collecting card.

2. belt punch device according to claim 1, it is characterised in that：The control system also includes logical place meter Number device, real digit counter and two 32 bit registers, logical place counter and real digit counter are connected to respectively two 32 Bit register, logic counter is used for calculating the output umber of pulse in positive/negative direction in motion control board, and real digit counter Then it is used for calculating the input pulse number from external encoder.

3. belt punch device according to claim 1, it is characterised in that：Also include first bevel gear (2), second gear (10), the second tooth bar (11), the second slide block (13), first gear (14), the first tooth bar (15), the first slide block (16), the second axle Bearing (19), the second rotating shaft (20), second bevel gear (21), third hand tap gear (22), the 4th bevel gear (27), the 4th rotating shaft (28), the 5th bevel gear (29), 3rd bearing seat (30), the 6th bevel gear (31), the 5th rotating shaft (32), pole (33) and the 4th Bearing block (34), first bevel gear (2), first bevel gear (2) are connected with the 3rd rotating shaft (25) by way of flat key connection Located at the top of small belt pulley (26), the mode that the left inside wall top of the frame (18) that drills is bolted is connected with 3rd bearing seat (30), the 4th rotating shaft (28) is installed on 3rd bearing seat (30), is connected by way of flat key connection in the 4th rotating shaft (28) There are the 4th bevel gear (27) and the 5th bevel gear (29), and the 4th bevel gear (27) located at the right of the 5th bevel gear (29), 4th bevel gear (27) engages with first bevel gear (2), and the mode that is bolted of frame (18) inner bottom part that drills is connected with the Two bearing bracket (19), pole (33), the 5th rotating shaft (32) is installed in second bearing seat (19), by flat in the 5th rotating shaft (32) Bonded mode is connected with third hand tap gear (22) and the 6th bevel gear (31), and third hand tap gear (22) located at the 6th cone The lower section of gear (31), the 6th bevel gear (31) and the 5th bevel gear (29) engage, and pole (33) top is bolted Mode is connected with fourth bearing seat (34), and the second rotating shaft (20) is provided with fourth bearing seat (34), leads in the second rotating shaft (20) The mode for crossing flat key connection is connected with from left to right second bevel gear (21), first gear (14) and second gear (10) in turn, First slide rail (17) front side slidingtype is provided with the first slide block (16), and the first slide block (16) front side has been welded to connect the first tooth bar (15), located at the rear of first gear (14), the first tooth bar (15) is engaged the first tooth bar (15) with first gear (14), and second slides Rail (12) front side slidingtype is provided with the second slide block (13), and the second slide block (13) front side has been welded to connect the second tooth bar (11), the Two tooth bars (11) are engaged located at the rear of second gear (10), the second tooth bar (11) with second gear (10).

4. belt punch device according to claim 1, it is characterised in that：Fixing device (8) also includes handle (806), upper clamp (802) top is connected with handle (806) by way of joggle connects, and handle (806) is shaped as arc, The material of handle (806) is plastics.

5. belt punch device according to claim 1, it is characterised in that：Fixing device (8) also includes rubber blanket (807), upper clamp (802) inner bottom part and lower clamp (805) inner top are embedded with rubber blanket (807), and rubber blanket (807) sets In upper clamp (802) and the middle part of lower clamp (805), the material of rubber blanket (807) is natural rubber.

6. belt punch device according to claim 1, it is characterised in that：Elastic component (804) is spring.

7. belt punch device according to claim 1, it is characterised in that：The material of drilling frame (18) is stainless steel.