CN106635708A - Comprehensive energy saving method for distillation of liquor - Google Patents

Comprehensive energy saving method for distillation of liquor Download PDF

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Publication number
CN106635708A
CN106635708A CN201710158008.4A CN201710158008A CN106635708A CN 106635708 A CN106635708 A CN 106635708A CN 201710158008 A CN201710158008 A CN 201710158008A CN 106635708 A CN106635708 A CN 106635708A
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CN
China
Prior art keywords
steam
wine
heat
energy
rice steamer
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Pending
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CN201710158008.4A
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Chinese (zh)
Inventor
魏仕英
周明
李俊
陈小康
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CHENGDU HAOYUAN ENERGY SAVING ENVIRONMENTAL PROTECTION CO.,LTD.
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Chongqing Hongyun Technology Co Ltd
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Application filed by Chongqing Hongyun Technology Co Ltd filed Critical Chongqing Hongyun Technology Co Ltd
Priority to CN201710158008.4A priority Critical patent/CN106635708A/en
Publication of CN106635708A publication Critical patent/CN106635708A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12HPASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
    • C12H6/00Methods for increasing the alcohol content of fermented solutions or alcoholic beverages
    • C12H6/02Methods for increasing the alcohol content of fermented solutions or alcoholic beverages by distillation

Abstract

The invention discloses a comprehensive energy saving method for distillation of liquor. Flash evaporation is carried out in order to recover heat energy in hot water after cold water condenses wine steam in the form of steam, the steam and secondary steam in a wine steamer are used for carrying out warming and supercharging through increasing enthalpy by phase transition and a stream ejector, in order to realize simultaneous high efficient recovery as well as warming and supercharging of low grade hot water heat energy and secondary steam heat energy, and realize the purpose of spot utilization. Compared with the traditional wine steaming system, the energy consumption is reduced by 30% or above, the system does not have power consumption and moving parts, the structure is simple, installation is simple, maintenance workload is small, and the method is very suitable for engineering needs. In the traditional liquor brewage process, except the wine distilling system with large energy consumption, hot water is extracted through flash evaporation in order to obtain steam, the steam passes through the phase transition enthalpy increasing system and the phase transition enthalpy increasing heat pump with steam spraying, the temperature and the pressure of the steam heat energy are increased and reach nearby the requirements for applications, and the problems of large energy consumption and unnecessary carbon emission caused by the energy consumption in the traditional liquor brewage process and the like are solved.

Description

A kind of white liquor distilling comprehensive energy-saving method
Technical field
The invention belongs to white liquor distilling technical field, more particularly to a kind of white liquor distilling comprehensive energy-saving method.
Background technology
China is the big country of liquor consumption and production, and white wine increase of production in recent years is rapid, national white wine yield in 2015 1312.80 ten thousand kilolitres have been reached.However, due to historical reasons, China's majority liquor-making enterprise is still in high investment, high consumption, height In discharge, inefficient extensive development model, with the increase of alcohol product yield, energy resource consumption and the pollution of brewing process Discharge is also presented the trend that is substantially increased, and the major issue of Liquor-making Enterprises & development is always perplexed in high energy consumption, low output, maximum discharge. According to relevant data display, China often produces one ton of white wine will consume grain 2-3 tons, consume coal 0.6-1.5 tons, produce vinasse 8-10 tons, The phenomenon of the high consumption of quality liquor low yield becomes apparent from.Energy saving, resource circulation utilization, reduction production cost are current Liquor-making Enterprises &s Production process is exploited potentialities maximally effective method, is also clean manufacturing, the inevitable requirement of environmental protection.For this purpose, 2007, country Environmental protection general bureau ratifies《Clean production standard white wine manufacturing industry》(HJ/T 402-2007) is national environmental protection industry mark Standard, and enforcement is issued, by the common concern of industry, clean manufacturing index is divided into six classes, wherein energy profit by the standard With, control discharge of wastewater and waste reclamation required in a standard as important indicator.Respond actively low-carbon economy, Low-carbon (LC) pattern is entered early, and it is both that liquor industry and enterprise realize holding that liquor industry implements energy-saving and emission-reduction, improves environmental quality The domestic demand of supervention exhibition, is also the opportunity for promoting liquor industry to realize Economic Growth Mode Transformation.In China, distillation is big absolutely The critical process of most liquor production processes, from the initial steam of boiler be passed through residual water plus hot fermentation after raw material produce wine steam Vapour, wine steam is condensed into liquid wine through cold water.In this course, initial steam using rear generation low-grade secondary steam and Containing a large amount of callable heat energy, thermal energy consumption may be up to 70% to the hot water produced after condensation wine steam.However, universal at present Way is the completely scattered row of indirect steam that wine rice steamer steams that some stages produce during wine, cools down the hot water produced by wine steam and converges Cooling tower to low level carries out air-cooled or cooling by water, these temperature after cooling 45 DEG C or so (summer temp is higher) from Water lifts recycling after 20-30 rice by pump.The problem that this method is present is a large amount of in indirect steam and hot water Heat energy is wasted completely, and cooling water is lifted needs to consume substantial amounts of electric energy, and condensation may also result in extra water consumption and energy consumption Increase, cause the waste of the substantial amounts of energy and water resource.At present, energy cost account for liquor industry production cost ratio it is more next Bigger, the too high key factor for becoming restriction enterprise competitiveness and business efficiency of energy resource consumption reduces energy resource consumption, improves energy Source service efficiency is Reducing Cost in Enterprises, improve the important channel of competitive advantage.Wherein, realize that efficient, low cost reclaims distillation The heat energy of operation is the key that Liquor-making Enterprises & is energy-saving, realize clean manufacturing.Due to brewing industry (especially brewed spirit industry) Profit it is high, within the long duration in past for brewing process energy-saving attention degree not enough, until in recent years, country carries Go out low carbon development and clean manufacturing to require, and using energy-saving and emission-reduction as China fundamental state policy, the extensive development mould of brewing industry The high energy consumption low yield existed under formula goes wrong and just paid high attention to by industry and academia.But intelligence steel, Zhao's book are new etc. on the one hand, A large amount of experts and scholars are studied in terms of general policy, mechanism, evaluation and countermeasure and suggestion analysis etc., are to strengthen industry Management offer policy and technical support;On the other hand, the waste water and vinasse in the face of the environmental protection pressure being on the rise, to brewing industry Treatment technology is studied and applied, and environmental benefit has more in the past larger lifting.The correlative study of two aspects and should With the policy that is primarily intended to, management and the process of waste water and vinasse.In recent years, it is right in the industry with the attention to low carbon development The power saving of the larger boiling of thermal energy consumption and distillation process has begun to concern in brewing process, and Li Zhenxin is (a kind of high Effect energy-saving steam alcoholic equipment, correlative study and application be primarily intended to policy, management and waste water and vinasse process), horse Set into (a kind of energy-conserving steaming wine condenser) etc. and be designed and improve in terms of wine rice steamer structure and condenser etc., and applied for correlation Patent, however, brewage process is mostly have the traditional industry for a certain degree passing on, the change of device may change the wind of product Taste and benefit, traditional production technology and equipments are not easy to be replaced easily, and in the case, high efficiency, low cost reclaims discharge Low grade heat energy in indirect steam and condensed water simultaneously reaches and uses standard, and this is the key of process energy conservation of making wine, this respect one Also without preferable solution since straight.
In sum, brewage process is mostly have the traditional industry for a certain degree passing on, and the change of device may change The local flavor and benefit of product, traditional production technology and equipments are not easy to be replaced easily.
The content of the invention
It is an object of the invention to provide a kind of white liquor distilling comprehensive energy-saving method, it is intended to which it is mostly tool to solve brewage process Have a traditional industry for a certain degree passing on, the change of device may change the local flavor and benefit of product, traditional production technology and Equipment is not easy the problem replaced easily.
The present invention is achieved in that a kind of white liquor distilling comprehensive energy-saving method, the white liquor distilling comprehensive energy-saving method By flash distillation reclaim as a vapor cold water condense wine steam after hot water in heat energy, and with wine rice steamer in indirect steam one Rise carries out heating supercharging by phase transformation increasing enthalpy, steam jet ejector, while realizing low-grade heat hydro-thermal energy and indirect steam heat energy High efficiente callback and heat supercharging;
Grain after fermentation is loaded after wine rice steamer, heating generation is carried out to the grain in wine rice steamer using the steam from boiler Wine steam, wine steam carries out heat exchange and is cooled into liquid wine by condenser and cold water, while producing the heat of 80 DEG C of temperature Water;By the hot water produced during wine steam liquid condensed wine first by flash tank, the water at low temperature for producing 60 DEG C -80 DEG C is steamed Vapour, the most of heat energy in hot water is transformed into steam;Steam together with the indirect steam in wine rice steamer by phase transformation increasing enthalpy and Steam jet ejector carries out heating supercharging, obtains 120 DEG C -130 DEG C of saturated vapor, realizes low-grade heat hydro-thermal energy and indirect steam The high efficiente callback of heat energy and supercharging is heated, being re-fed into wine rice steamer carries out recycling for heat energy.
Further, the white liquor distilling comprehensive energy-saving method is comprised the following steps:
Step one, the distillation of wine is heated Wine rice steamer bottom pot water and produces wine by reclaim or small part from the steam of boiler Steam;
Step 2, condensation, wine steam within the condenser by after flash distillation or a small amount of running water of supplement temperature it is relatively low The running water cooling that carries out exchanging heat form the finished product white wine of liquid;
The hot water that wine condenses workshop section's generation is carried out flash distillation and produces water vapour to reclaim heat energy, after flash distillation by step 3, flash distillation The water of cooling circulates nearby the condensation for wine steam;
Step 4, the intensification gain of heat, by means of considerably less extraneous steam, the steaming for being produced flash distillation by phase transformation gain of heat principle Vapour and the indirect steam from wine rice steamer are sent into and are heated up, and improve temperature;
Step 5, phase transformation increasing enthalpy injection, the recovered steam after 10 DEG C -30 DEG C heat up is injected into advancing through phase transformation One step heats supercharging, and reaching wine distillation technique needs the saturated vapor of temperature and pressure, and sending into wine rice steamer carries out reuse.
Another object of the present invention is to provide a kind of Spirit heat energy using the white liquor distilling comprehensive energy-saving method Recycle, hot water is extracted steam again by phase transformation increasing enthalpy system and phase transformation by the Spirit heat energy recycling by flash distillation Increasing enthalpy steam heat pump.
Further, the Spirit heat energy recycling includes wine rice steamer, condenser, flash tank, phase transformation heat booster and increasing enthalpy Heat pump;
The wine rice steamer connects condenser by pipeline, and condenser connects flash tank by pipeline, and flash tank is connected by pipeline Phase transformation heat booster is connect, phase transformation heat booster connects enthalpy increasing heat pump by pipeline;Phase transformation heat booster and enthalpy increasing heat pump are connected by pipeline Wine rice steamer.
The white liquor distilling comprehensive energy-saving method that the present invention is provided, is recycled white based on steam injection and phase transformation increasing enthalpy principle Waste heat is produced into reaching saving energy consumption, reducing discharge, reduction in indirect steam and wine steam cooling water in wine still-process This purpose.For the problem for overcoming prior art to exist, for White wine brewing process process;It is used to reclaim wine rice steamer out simultaneously Indirect steam and condensed water in heat energy, in vapour form and improve to reach by the pressure of low-grade steam is carried out back after requirement With organic efficiency is high, maintenance management is convenient.
The present invention by flash distillation reclaim as a vapor cold water condensation wine steam after hot water in heat energy, and with wine rice steamer In indirect steam carry out heating supercharging by phase transformation increasing enthalpy, steam jet ejector together, realize low-grade heat hydro-thermal can and it is secondary High efficiente callback and supercharging is heated while steam thermal energy, and reach the purpose of local use.The present invention steams wine system phase with tradition Than, can saving energy consumption more than 30%, and system, without power consumption, movement-less part, simple structure is easy for installation, maintenance workload It is little, it is especially suitable for requirement of engineering.The present invention is introduced outside the larger Spirit system of energy consumption in traditional liquor brewing process, will Hot water extracts steam by the phase transformation increasing enthalpy system and phase transformation increasing enthalpy steam heat pump of the system by flash distillation, lifts steam thermal energy The requirement applied to nearby of temperature and pressure, reach the energy consumption solved in traditional liquor brewing process big and thus cause not The problems such as necessary carbon emission.
The present invention reduces the steam consumption from boiler and the reduction of the carbon emission brought therefrom;Reduce cooling water circulation Energy consumption and water resources consumption;Reduce the ambient influnence for discharging and bringing due to heat, boiler smoke;Greatly reduce wine distillation Energy consumption cost, big-and-middle-sized brewery's year can save up to ten million first costs.The present invention is proposed and condensation wine steam is produced in hot water Heat energy by flash distillation, heat supercharging recycled in vapour form;Propose and adopted during white liquor distilling energy recovery Utilized nearby with the recovery of phase transformation increasing enthalpy, gain of heat technology steam thermal energy;Condensed water is recycled nearby;Floor space is little, to work The low, operating cost of condition requirement is low, organic efficiency is high, and effects of energy saving and emission reduction substantially, is reduced discharging for brewed spirit industry energy-saving and provided New thinking.The more existing heat pump of heat recovery efficiency is high more than 1 times, without pivoting part, safeguards few, and not power consumption produces ten thousand per year The wine brewing process of ton white wine scale, can produce the energy-saving benefit of millions of units and therefore and bring the Environmental Effect of discharge reduction Benefit.
Description of the drawings
Fig. 1 is white liquor distilling comprehensive energy-saving method flow chart provided in an embodiment of the present invention;
Fig. 2 is white liquor distilling heat energy recycling system structure diagram provided in an embodiment of the present invention;
In figure:1st, wine rice steamer;2nd, condenser;3rd, flash tank;4th, phase transformation heat booster;5th, enthalpy increasing heat pump.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, with reference to embodiments, to the present invention It is further elaborated.It should be appreciated that specific embodiment described herein is not used to only to explain the present invention Limit the present invention.
The application principle of the present invention is explained in detail below in conjunction with the accompanying drawings.
As shown in figure 1, white liquor distilling comprehensive energy-saving method provided in an embodiment of the present invention is comprised the following steps:
S101:The distillation of wine, heats Wine rice steamer bottom pot water and produces wine steaming by reclaim or small part from the steam of boiler Vapour;
S102:Condensation, wine steam within the condenser by after flash distillation or a small amount of running water of supplement temperature it is relatively low Running water carries out exchanging heat and cools down the finished product white wine for forming liquid;
S103:Flash distillation, carries out the hot water that wine condenses workshop section's generation flash distillation and produces water vapour to reclaim heat energy, drops after flash distillation The water of temperature circulates nearby the condensation for wine steam;
S104:The intensification gain of heat, by means of considerably less extraneous steam, the steam for being produced flash distillation by phase transformation gain of heat principle Send into the indirect steam from wine rice steamer and heated up, improve temperature;
S105:Phase transformation increasing enthalpy is sprayed, the recovered steam after appropriate intensification, is injected into row through phase transformation and is further increased Temperature supercharging, reaching wine distillation technique needs the saturated vapor of temperature and pressure, and sending into wine rice steamer carries out reuse.
As shown in Fig. 2 Spirit heat energy recycling system provided in an embodiment of the present invention, whole system include wine rice steamer 1, Five parts such as condenser 2, flash tank 3, phase transformation heat booster 4 and enthalpy increasing heat pump 5, wine rice steamer 1 connects condenser 2 by pipeline, cold Condenser 2 connects flash tank 3 by pipeline, and flash tank 3 connects phase transformation heat booster 4 by pipeline, and phase transformation heat booster 4 is connected by pipeline Connect enthalpy increasing heat pump 5;Phase transformation heat booster 4 and enthalpy increasing heat pump 5 connect wine rice steamer 1 by pipeline.
It is connected by pipeline between each several part, the Spirit heat energy recycling system goes out the cooling that condenser is excluded Water (i.e. about 80 DEG C of hot water) is entered by the water inlet i on the top of flash tank 3, in the Low Temperature Steam for flashing off from the top of flash tank 3 J outlets together enter phase transformation heat booster 4 with wine rice steamer indirect steam out, phase transformation heat booster 4 heats to Low Temperature Steam, Then the import n of enthalpy increasing heat pump is entered from outlet m, under the driving of working steam, Low Temperature Steam is become into 120-130 DEG C full And steam, the use requirement of wine rice steamer 1 is reached, enter from wine rice steamer recovered steam import b, wine rice steamer 1 need to be with steam insufficient section by pot The initial steam that stove comes is supplemented from import a.
Presently preferred embodiments of the present invention is the foregoing is only, not to limit the present invention, all essences in the present invention Any modification, equivalent and improvement made within god and principle etc., should be included within the scope of the present invention.

Claims (4)

1. a kind of white liquor distilling comprehensive energy-saving method, it is characterised in that the white liquor distilling comprehensive energy-saving method by flash distillation with The form of steam reclaims the heat energy in the hot water after cold water condensation wine steam, and passes through phase transformation together with the indirect steam in wine rice steamer Increasing enthalpy, steam jet ejector carry out heating supercharging, realize low-grade heat hydro-thermal can and while indirect steam heat energy high efficiente callback and Heat supercharging;
Grain after fermentation is loaded after wine rice steamer, heating is carried out to the grain in wine rice steamer using the steam from boiler and is produced wine steaming Vapour, wine steam carries out heat exchange and is cooled into liquid wine by condenser and cold water, while producing the hot water of 80 DEG C of temperature;Will The hot water produced during wine steam liquid condensed wine by flash tank, produces 60 DEG C -80 DEG C of low temperature water vapour, by heat first Most of heat energy in water is transformed into steam;Steam is sprayed together with the indirect steam in wine rice steamer by phase transformation increasing enthalpy and steam Device carries out heating supercharging, obtains 120 DEG C -130 DEG C of saturated vapor, realizes that low-grade heat hydro-thermal can be with the height of indirect steam heat energy Effect is reclaimed and heats supercharging, and being re-fed into wine rice steamer carries out recycling for heat energy.
2. white liquor distilling comprehensive energy-saving method as claimed in claim 1, it is characterised in that the white liquor distilling synthesis energy saving side Method is comprised the following steps:
Step one, the distillation of wine is heated Wine rice steamer bottom pot water and produces wine steam by reclaim or small part from the steam of boiler;
Step 2, condensation, wine steam within the condenser by after flash distillation or a small amount of running water of supplement temperature it is relatively low from Water carries out exchanging heat and cools down the finished product white wine for forming liquid;
The hot water that wine condenses workshop section's generation is carried out flash distillation and produces water vapour to reclaim heat energy by step 3, flash distillation, is lowered the temperature after flash distillation Water circulate condensation for wine steam nearby;
Step 4, the intensification gain of heat, by means of considerably less extraneous steam, the steam that produced flash distillation by phase transformation gain of heat principle and Send into from the indirect steam of wine rice steamer and heated up, improve temperature;
Step 5, phase transformation increasing enthalpy injection, the recovered steam after 10 DEG C -30 DEG C heat up is injected into row further through phase transformation Heat supercharging, reaching wine distillation technique needs the saturated vapor of temperature and pressure, and sending into wine rice steamer carries out reuse.
3. a kind of Spirit heat circulation of white liquor distilling comprehensive energy-saving method described in utilization claim 1~2 any one is sharp With, it is characterised in that hot water is extracted steam and passes through phase transformation increasing enthalpy system again by the Spirit heat energy recycling by flash distillation With phase transformation increasing enthalpy steam heat pump.
4. wine system is evaporated as claimed in claim 3, it is characterised in that the Spirit heat energy recycling includes wine rice steamer, cold Condenser, flash tank, phase transformation heat booster and enthalpy increasing heat pump;
The wine rice steamer connects condenser by pipeline, and condenser connects flash tank by pipeline, and flash tank connects phase by pipeline Become heat booster, phase transformation heat booster connects enthalpy increasing heat pump by pipeline;Phase transformation heat booster and enthalpy increasing heat pump connect wine rice steamer by pipeline.
CN201710158008.4A 2017-03-16 2017-03-16 Comprehensive energy saving method for distillation of liquor Pending CN106635708A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115247113A (en) * 2021-11-22 2022-10-28 久粤节能科技(广东)有限公司 Energy-saving production device and method applied to liquor distillation
CN115851401A (en) * 2022-11-21 2023-03-28 广东一钛科技有限公司 Intelligent energy-saving and emission-reducing system of wine cooler
CN116218629A (en) * 2023-03-29 2023-06-06 同方节能工程技术有限公司 Carbon reduction and synergy system for solid-state fermented glutinous rice steamer brewing process

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CN205536061U (en) * 2016-03-31 2016-08-31 广东衡峰热泵设备科技有限公司 Multistage evaporation doublestage in air source increases enthalpy directly -heated type heating system

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Publication number Priority date Publication date Assignee Title
CN201482235U (en) * 2009-08-19 2010-05-26 四川汇特生物开发有限公司 Ethanol distillation tower with energy saving control device
CN102128521A (en) * 2011-04-08 2011-07-20 魏仕英 Jet enthalpy increasing phase change compressed water vapor heat pump
CN102942445A (en) * 2012-11-12 2013-02-27 广西农垦思源酒业有限公司 Alcohol differential distillation production method
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115247113A (en) * 2021-11-22 2022-10-28 久粤节能科技(广东)有限公司 Energy-saving production device and method applied to liquor distillation
CN115851401A (en) * 2022-11-21 2023-03-28 广东一钛科技有限公司 Intelligent energy-saving and emission-reducing system of wine cooler
CN116218629A (en) * 2023-03-29 2023-06-06 同方节能工程技术有限公司 Carbon reduction and synergy system for solid-state fermented glutinous rice steamer brewing process

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