CN106632457B - A kind of method by the purifying high-purity egg yolk lecithin that is demulsified - Google Patents

A kind of method by the purifying high-purity egg yolk lecithin that is demulsified Download PDF

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CN106632457B
CN106632457B CN201611015016.5A CN201611015016A CN106632457B CN 106632457 B CN106632457 B CN 106632457B CN 201611015016 A CN201611015016 A CN 201611015016A CN 106632457 B CN106632457 B CN 106632457B
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lecithin
egg yolk
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CN106632457A (en
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赵思棠
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Fujian flower Lane nutrition Polytron Technologies Inc
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    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/09Esters of phosphoric acids
    • C07F9/10Phosphatides, e.g. lecithin
    • C07F9/103Extraction or purification by physical or chemical treatment of natural phosphatides; Preparation of compositions containing phosphatides of unknown structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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Abstract

The invention belongs to medical material processing technique field, specifically, is related to a kind of method by the purifying high-purity egg yolk lecithin that is demulsified.This method is further to be refined the lecithin crude product obtained by ethanol extraction, supercritical carbon dioxide extracting, its significant progress is to employ sulfate, the emulsion system for forming the neutral fats such as lecithin and minimal amount of triglycerides, the cholesterol in lecithin crude product destroys, so that the lecithin in lecithin crude product is separated with neutral fats, further cooled by two level, by neutral fats such as minimal amount of triglycerides, cholesterol except taking off under the conditions of high speed centrifugation, so as to refine out high-purity egg yolk lecithin.The purity of product brings up to more than 98%, realize high-purity egg yolk lecithin clean, pollution-free metaplasia production, fully meet lecithin product and used as medicinal raw material.

Description

A kind of method by the purifying high-purity egg yolk lecithin that is demulsified
Technical field
The invention belongs to medical material processing technique field, specifically, is related to one kind by the purifying high-purity egg that is demulsified The method of yellow lecithin.
Background technology
Lecithin is the basic substance of life, is present among each cell, is the important component for forming nerve fiber, belongs to In neural high-grade nutrient element.Therefore supplement lecithin can activate brain cell, dispelling fatigue, enhancing memory, the improvement state of mind, from And keep the health of brain tissue and nervous system.In view of the function that lecithin is special, is increasingly turned to medicine by health products at present. , can be with dissolving cholesterol, triglycerides etc. because its emulsification to fat strength, therefore to mitigating vascular wall lipoids, press down Braking pulse atherosclerosis have obvious action.
In order to which more suitable for medicinal, the egg yolk lecithin with more preferable bioactivity and human body utilization rate grinds as emphasis Study carefully object.Although the method for extraction egg yolk lecithin is more at present, purity is relatively low, it is difficult to the requirement met.Pass The method of the extraction egg yolk lecithin of system typically uses organic solvent method, and the egg yolk lecithin of acquisition is enriched cholesterol etc., therefore Purity is low, and it is usually acetone to use solvent, introduces poisonous and harmful solvent, so not only results in organic solvent in the product Residual, and cause environmental pollution.
Chinese invention patent CN101029057A discloses a kind of preparation method of egg yolk lecithin, and this method is with fowl Egg is raw material, isolates yolk and stirs into egg yolk liquid, extracted with edible alcohol, isolates extract solution, and extract solution is concentrated, is dehydrated Lecithin first product is obtained, lecithin first product is subjected to supercritical CO 2 extraction again, removes neutral fat, removing neutral fat is made Lecithin, but the egg yolk lecithin purity that this method obtains still can not meet pharmaceutical requirement.
Chinese invention patent CN1733777A discloses a kind of preparation method of high-purity egg yolk lecithin, including 1) new Fresh yolk first uses acetone degreasing, vacuum filtration, filter cake alcoholic extraction, merging filtrate, and vacuum concentration obtains raw phospholipid;2) pass through The aluminum oxide of passivation fills post with methanol wet, is first rinsed with methanol;3) chromatographic column is added after raw phospholipid is dissolved with methanol, and is opened Begin to collect efflux;4) rinsed after lecithin starts to penetrate with pure methanol, collect efflux.Caused using acetone degreasing Poisonous substance remains, and has pollution to environment.
Chinese invention patent CN102924506 A disclose a kind of preparation method of high purity lecithin, are moved using simulation Dynamic bed continuous chromatography isolation technics ensures that lecithin efficiently separates with contained other compositions in starting lipid, obtains high-purity Lecithin product.This method complex process, although purity is high, efficiency is low, it is difficult to meets the requirement of scale extraction.
Therefore, to extract high-purity egg yolk lecithin significant to developing medicinal lecithin for pollution-free, efficient, scale, and Prior art can't fully meet the demand.
The content of the invention
Complicated for current egg yolk lecithin process for refining, the defects of easily causing secondary pollution, the present invention proposes one The method that kind passes through the purifying high-purity egg yolk lecithin that is demulsified.The characteristics of it is protruded is solid to triglycerides, courage for lecithin The neutral fats such as alcohol have an extremely strong emulsifying capacity, and the neutral grease such as lecithin and triglycerides, cholesterol is difficult in lecithin crude product With the characteristic of separation, it is demulsified by using sulfate, by the neutral fats such as minimal amount of triglycerides, cholesterol in lecithin crude product Isolate, it is achieved thereby that cleaning, pollution-free metaplasia produces high-purity egg yolk lecithin.Obtained purity of lecithin is complete more than 98% Full up sufficient lecithin product uses as medicinal raw material.
To achieve these goals, the present invention uses following technical scheme:
A kind of method by the purifying high-purity egg yolk lecithin that is demulsified, it is characterised in that:Specific extracting method is as follows:
(1)The egg washing that low temperature is stored, ultraviolet sterilization is carried out, yolk is isolated under whole vacuum condition, by egg Yellow and volumetric concentration is 90-95% ethanol with volume ratio 1:5-10 add high speed dispersor, high speed dispersor temperature it is constant It is 15-20 DEG C, scattered at a high speed with 5000-10000rpm rotating speed, the lecithin in yolk is kept completely separate with egg yolk protein, point Time 30-45min is dissipated, then stands 15min, ethanol extracts the mixed liquor comprising egg oil and lecithin from yolk;
(2)By step(1)Vacuum-concentrcted is to paste under the conditions of 30-35 DEG C for obtained mixed liquor, further 45 It is dried in vacuo, crushes under the conditions of DEG C, obtains powdered lecithins mixture;
(3)By step(2)Obtained powdered lecithins mixture adds extraction kettle, is passed through liquid carbon dioxide and carries out super face Boundary extracts egg oil, and carbon dioxide is sent into separator with egg oil fluid-mixing, and further pressure release causes carbon dioxide and yolk Oil is rapidly separated, and reclaims egg oil;Collected in extraction kettle and obtain lecithin crude product;
(4)In step(3)The ethanol that volumetric concentration is 80-85% is added in obtained lecithin crude product, control ethanol adds Amount, viscosity 10-15cP solution is mixed to get with lecithin crude product, then adds sulfate, makes the lecithin in lecithin crude product The emulsion system that the neutral fats such as fat and minimal amount of triglycerides, cholesterol is formed destroys;
(5)Temperature is further reduced, carries out two-stage centrifugal processing:
The first order:Under the conditions of -30 DEG C with 2000-3000rpm centrifugal speed under centrifuge, by minimal amount of with cholesterol Based on neutral fats except de-, obtain clear liquid;
The second level:The clear liquid that the first order is obtained is centrifuged under the conditions of -50 DEG C with 4000-5000rpm centrifugal speed, will The minimal amount of neutral fats based on triglycerides courage is except de-;
(6)By step(5)By the solution that two-stage centrifugal obtains by being dried under reduced pressure, washing, ethyl acetate is washed, decompression is done It is dry to obtain refined high-purity egg yolk lecithin.
Preferably, step(4)Described sulfate is at least one of aluminum sulfate, alum.
Preferably, step(4)Described sulfate addition is the 3-5% of lecithin crude product solution quality.
Preferably, step(4)Described sulfate is the fine powder that particle diameter is less than 5 microns.
Further preferably, step(4)Described sulfate is nanometer grade powder.
Preferably, step(5)Described first order centrifugal speed is 2500rpm.
Preferably, step(5)Described second level centrifugal speed is 4500rpm.
Lecithin is due to having extremely strong emulsifying capacity, therefore the ovum in lecithin crude product to triglycerides, cholesterol etc. Phosphatide is emulsified homogeneously to exist with neutral greases such as triglycerides, cholesterol, although big except having taken off by supercritical carbon dioxide Part egg oil, but the quality that the neutral greases such as a small amount of triglycerides, cholesterol have impact on lecithin is remained, cause lecithin Purity is low, can not be used as medical material.
The characteristics of present invention is prominent is to enter the lecithin crude product obtained by ethanol extraction, supercritical carbon dioxide extracting One step is refined, and its significant progress is to employ sulfate, make lecithin in lecithin crude product with it is minimal amount of sweet The emulsion system that the neutral fats such as oily three esters, cholesterol are formed destroys, so that the lecithin in lecithin crude product goes out with neutral fats Now it is separated, is further cooled by two level, by neutral fats such as minimal amount of triglycerides, cholesterol under the conditions of high speed centrifugation Except taking off, so as to refine out high-purity egg yolk lecithin.
One typical operational instances, makes the purity of product bring up to more than 98%, and it is clear to realize high-purity egg yolk lecithin Clean, the production of pollution-free metaplasia, fully meet lecithin product and are used as medicinal raw material.Significantly more advantage is to refine Cleaned in journey using ethyl acetate, effectively prevent lecithin from being influenceed by extraneous oxygen, water environment, preferably ensure that lecithin Activity, extend its pot-life.
A kind of method by the purifying high-purity egg yolk lecithin that is demulsified of the invention, compared with prior art its spy protruded Point and excellent effect are shown:
1st, sulfate is employed, makes the neutrality such as lecithin and minimal amount of triglycerides, cholesterol in lecithin crude product The emulsion system that fat is formed destroys, so that the lecithin in lecithin crude product is separated with neutral fats, further passes through Two level cools, and removes the neutral fats such as minimal amount of triglycerides, cholesterol under the conditions of high speed centrifugation and takes off, high-purity so as to refine out Spend egg yolk lecithin.
2nd, cleaned in subtractive process using ethyl acetate, effectively prevent lecithin from being influenceed by extraneous oxygen, water environment, preferably The activity that ensure that lecithin, extend its pot-life.
3rd, preparation method provided by the invention, realize high-purity egg yolk lecithin clean, pollution-free metaplasia production, it is completely full Sufficient lecithin product uses as medicinal raw material.
Embodiment
Below by way of specific embodiment, the present invention will be further explained, but this should not be interpreted as into the scope of the present invention It is only limitted to following embodiment.In the case where not departing from above method thought of the present invention, according to ordinary skill knowledge The various replacements or change made with customary means, should be included in the scope of the present invention.
Embodiment 1
(1)The egg of low temperature storage is cleaned, ultraviolet sterilization is carried out, yolk is isolated under whole vacuum condition, by egg The ethanol that yellow and volumetric concentration is 95% is with volume ratio 1:5 add high speed dispersor, and high speed dispersor temperature is constant at 15-20 DEG C, It is scattered at a high speed with 5000rpm rotating speed, the lecithin in yolk is kept completely separate with egg yolk protein, jitter time 30min, so After stand 15min, ethanol extracts the mixed liquor comprising egg oil and lecithin from yolk;
(2)By step(1)Vacuum-concentrcted is to paste under the conditions of 30-35 DEG C for obtained mixed liquor, further 45 It is dried in vacuo, crushes under the conditions of DEG C, obtains powdered lecithins mixture;
(3)By step(2)Obtained powdered lecithins mixture adds extraction kettle, is passed through liquid carbon dioxide and carries out super face Boundary extracts egg oil, and carbon dioxide is sent into separator with egg oil fluid-mixing, and further pressure release causes carbon dioxide and yolk Oil is rapidly separated, and reclaims egg oil;Collected in extraction kettle and obtain lecithin crude product;
(4)In step(3)The ethanol that volumetric concentration is 80% is added in obtained lecithin crude product, controls amount of alcohol added, Viscosity 10cP solution is mixed to get with lecithin crude product, then adds the Aluminium Sulphate usp (powder) that particle diameter is less than 5 μm, is made by stirring The emulsion system that the neutral fats such as lecithin and minimal amount of triglycerides, cholesterol in lecithin crude product are formed destroys;Sulfuric acid Aluminium addition is the 3% of lecithin crude product solution quality.
(5)Temperature is further reduced, carries out two-stage centrifugal processing:
The first order:Under the conditions of -30 DEG C with 2500rpm centrifugal speed under centrifuge, by minimal amount of based on cholesterol Neutral fats except de-, obtain clear liquid;
The second level:The clear liquid that the first order is obtained is centrifuged under the conditions of -50 DEG C with 4500rpm centrifugal speed, will be few The neutral fats based on triglycerides courage of amount is except de-;
(6)By step(5)By the solution that two-stage centrifugal obtains by being dried under reduced pressure, washing, ethyl acetate is washed, decompression is done It is dry to obtain refined high-purity egg yolk lecithin.
By being examined to the fine egg yolk lecithin of collection, product purity has reached 98.5%.
Embodiment 2
(1)The goose egg of low temperature storage is cleaned, ultraviolet sterilization is carried out, yolk is isolated under whole vacuum condition, by egg The ethanol that yellow and volumetric concentration is 95% is with volume ratio 1:8 add high speed dispersor, and high speed dispersor temperature is constant at 15-20 DEG C, It is scattered at a high speed with 10000rpm rotating speed, the lecithin in yolk is kept completely separate with egg yolk protein, jitter time 45min, Then 15min is stood, ethanol extracts the mixed liquor comprising egg oil and lecithin from yolk;
(2)By step(1)Vacuum-concentrcted is to paste under the conditions of 30-35 DEG C for obtained mixed liquor, further 45 It is dried in vacuo, crushes under the conditions of DEG C, obtains powdered lecithins mixture;
(3)By step(2)Obtained powdered lecithins mixture adds extraction kettle, is passed through liquid carbon dioxide and carries out super face Boundary extracts egg oil, and carbon dioxide is sent into separator with egg oil fluid-mixing, and further pressure release causes carbon dioxide and yolk Oil is rapidly separated, and reclaims egg oil;Collected in extraction kettle and obtain lecithin crude product;
(4)In step(3)The ethanol that volumetric concentration is 85% is added in obtained lecithin crude product, controls amount of alcohol added, Viscosity 15cP solution is mixed to get with lecithin crude product, alum nano powder is then added, makes the ovum in lecithin crude product The emulsion system that the neutral fats such as phosphatide and minimal amount of triglycerides, cholesterol is formed destroys;Alum addition is lecithin The 5% of fat crude product solution quality.
(5)Temperature is further reduced, carries out two-stage centrifugal processing:
The first order:Under the conditions of -30 DEG C with 3000rpm centrifugal speed under centrifuge, by minimal amount of based on cholesterol Neutral fats except de-, obtain clear liquid;
The second level:The clear liquid that the first order is obtained is centrifuged under the conditions of -50 DEG C with 5000rpm centrifugal speed, will be few The neutral fats based on triglycerides courage of amount is except de-;
(6)By step(5)By the solution that two-stage centrifugal obtains by being dried under reduced pressure, washing, ethyl acetate is washed, decompression is done It is dry to obtain refined high-purity egg yolk lecithin.
By carrying out conventional detection to the fine egg yolk lecithin of collection, its composition is:Containing phosphatidyl choline 98.0%, phosphorus Acyl monoethanolamine 0.5%, Lysophosphatidylcholone 0.5%.
Embodiment 3
(1)The quail egg of low temperature storage is cleaned, ultraviolet sterilization is carried out, yolk is isolated under whole vacuum condition, will The ethanol that yolk and volumetric concentration are 90% is with volume ratio 1:10 add high speed dispersor, and high speed dispersor temperature is constant in 15-20 DEG C, it is scattered at a high speed with 8000rpm rotating speed, the lecithin in yolk is kept completely separate with egg yolk protein, jitter time 30min, then stands 15min, and ethanol extracts the mixed liquor comprising egg oil and lecithin from yolk;
(2)By step(1)Vacuum-concentrcted is to paste under the conditions of 30-35 DEG C for obtained mixed liquor, further 45 It is dried in vacuo, crushes under the conditions of DEG C, obtains powdered lecithins mixture;
(3)By step(2)Obtained powdered lecithins mixture adds extraction kettle, is passed through liquid carbon dioxide and carries out super face Boundary extracts egg oil, and carbon dioxide is sent into separator with egg oil fluid-mixing, and further pressure release causes carbon dioxide and yolk Oil is rapidly separated, and reclaims egg oil;Collected in extraction kettle and obtain lecithin crude product;
(4)In step(3)The ethanol that volumetric concentration is 85% is added in obtained lecithin crude product, controls amount of alcohol added, Viscosity 10cP solution is mixed to get with lecithin crude product, then adds Aluminium Sulphate usp (powder), makes the lecithin in lecithin crude product The emulsion system formed with neutral fats such as minimal amount of triglycerides, cholesterol destroys;Aluminum sulfate addition is lecithin crude product The 4% of solution quality.
(5)Temperature is further reduced, carries out two-stage centrifugal processing:
The first order:Under the conditions of -30 DEG C with 2000rpm centrifugal speed under centrifuge, by minimal amount of based on cholesterol Neutral fats except de-, obtain clear liquid;
The second level:The clear liquid that the first order is obtained is centrifuged under the conditions of -50 DEG C with 4000rpm centrifugal speed, will be few The neutral fats based on triglycerides courage of amount is except de-;
(6)By step(5)By the solution that two-stage centrifugal obtains by being dried under reduced pressure, washing, ethyl acetate is washed, decompression is done It is dry to obtain refined high-purity egg yolk lecithin.
By being examined to the fine egg yolk lecithin of collection, product purity has reached 98.1%.
Embodiment 4
(1)The duck's egg of low temperature storage is cleaned, ultraviolet sterilization is carried out, yolk is isolated under whole vacuum condition, by egg The ethanol that yellow and volumetric concentration is 90% is with volume ratio 1:5 add high speed dispersor, and high speed dispersor temperature is constant at 15-20 DEG C, It is scattered at a high speed with 5000rpm rotating speed, the lecithin in yolk is kept completely separate with egg yolk protein, jitter time 45min, so After stand 15min, ethanol extracts the mixed liquor comprising egg oil and lecithin from yolk;
(2)By step(1)Vacuum-concentrcted is to paste under the conditions of 30-35 DEG C for obtained mixed liquor, further 45 It is dried in vacuo, crushes under the conditions of DEG C, obtains powdered lecithins mixture;
(3)By step(2)Obtained powdered lecithins mixture adds extraction kettle, is passed through liquid carbon dioxide and carries out super face Boundary extracts egg oil, and carbon dioxide is sent into separator with egg oil fluid-mixing, and further pressure release causes carbon dioxide and yolk Oil is rapidly separated, and reclaims egg oil;Collected in extraction kettle and obtain lecithin crude product;
(4)In step(3)The ethanol that volumetric concentration is 85% is added in obtained lecithin crude product, controls amount of alcohol added, Viscosity 15cP solution is mixed to get with lecithin crude product, the mixture of alum and aluminum sulfate is then added, makes lecithin The emulsion system that the neutral fats such as lecithin and minimal amount of triglycerides, cholesterol in crude product are formed destroys;Sulfate mixes Thing addition is the 5% of lecithin crude product solution quality.
(5)Temperature is further reduced, carries out two-stage centrifugal processing:
The first order:Under the conditions of -30 DEG C with 25000rpm centrifugal speed under centrifuge, by minimal amount of based on cholesterol Neutral fats except de-, obtain clear liquid;
The second level:The clear liquid that the first order is obtained is centrifuged under the conditions of -50 DEG C with 4500rpm centrifugal speed, will be few The neutral fats based on triglycerides courage of amount is except de-;
(6)By step(5)By the solution that two-stage centrifugal obtains by being dried under reduced pressure, washing, ethyl acetate is washed, decompression is done It is dry to obtain refined high-purity egg yolk lecithin.
By being examined to the fine egg yolk lecithin of collection, product purity has reached 98.3%.

Claims (6)

  1. A kind of 1. method by the purifying high-purity egg yolk lecithin that is demulsified, it is characterised in that:Specific extracting method is as follows:
    (1)By low temperature store egg washing, carry out ultraviolet sterilization, isolate yolk under whole vacuum condition, by yolk with Volumetric concentration is 90-95% ethanol with volume ratio 1:5-10 adds high speed dispersor, and high speed dispersor temperature is constant in 15-20 DEG C, it is scattered at a high speed with 5000-10000rpm rotating speed, the lecithin in yolk is kept completely separate with egg yolk protein, when disperseing Between 30-45min, then stand 15min, ethanol extracts the mixed liquor comprising egg oil and lecithin from yolk;
    (2)By step(1)Vacuum-concentrcted is to paste under the conditions of 30-35 DEG C for obtained mixed liquor, further in 45 DEG C of bars It is dried in vacuo, crushes under part, obtains powdered lecithins mixture;
    (3)By step(2)Obtained powdered lecithins mixture adds extraction kettle, is passed through liquid carbon dioxide and carries out overcritical extraction Egg oil is taken, carbon dioxide is sent into separator with egg oil fluid-mixing, and further pressure release make it that carbon dioxide is fast with egg oil Speed separation, reclaims egg oil;Collected in extraction kettle and obtain lecithin crude product;
    (4)In step(3)The ethanol that volumetric concentration is 80-85% is added in obtained lecithin crude product, controls amount of alcohol added, Viscosity 10-15cP solution is mixed to get with lecithin crude product, then adds sulfate, make lecithin in lecithin crude product with The emulsion system that the neutral fats such as minimal amount of triglycerides, cholesterol are formed destroys;
    Described sulfate is at least one of aluminum sulfate, alum;
    (5)Temperature is further reduced, carries out two-stage centrifugal processing:
    The first order:Under the conditions of -30 DEG C with 2000-3000rpm centrifugal speed under centrifuge, by minimal amount of based on cholesterol Neutral fats except de-, obtain clear liquid;
    The second level:The clear liquid that the first order is obtained is centrifuged under the conditions of -50 DEG C with 4000-5000rpm centrifugal speed, will be few The neutral fats based on triglycerides courage of amount is except de-;
    (6)By step(5)By the solution that two-stage centrifugal obtains by being dried under reduced pressure, washing, ethyl acetate is washed, is dried under reduced pressure To refined high-purity egg yolk lecithin.
  2. A kind of 2. method by the purifying high-purity egg yolk lecithin that is demulsified according to claim 1, it is characterised in that:Step (4)Described sulfate addition is the 3-5% of lecithin crude product solution quality.
  3. A kind of 3. method by the purifying high-purity egg yolk lecithin that is demulsified according to claim 1, it is characterised in that:Step (4)Described sulfate is the fine powder that particle diameter is less than 5 microns.
  4. A kind of 4. method by the purifying high-purity egg yolk lecithin that is demulsified according to claim 1, it is characterised in that:Step (4)Described sulfate is nanometer grade powder.
  5. A kind of 5. method by the purifying high-purity egg yolk lecithin that is demulsified according to claim 1, it is characterised in that:Step (5)Described first order centrifugal speed is 2500rpm.
  6. A kind of 6. method by the purifying high-purity egg yolk lecithin that is demulsified according to claim 1, it is characterised in that:Step (5)Described second level centrifugal speed is 4500rpm.
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