CN106630720B - A kind of nano modification composite granule for ocean engineering concrete structure - Google Patents

A kind of nano modification composite granule for ocean engineering concrete structure Download PDF

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Publication number
CN106630720B
CN106630720B CN201611118241.1A CN201611118241A CN106630720B CN 106630720 B CN106630720 B CN 106630720B CN 201611118241 A CN201611118241 A CN 201611118241A CN 106630720 B CN106630720 B CN 106630720B
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nano
parts
composite granule
concrete
concrete structure
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CN106630720A (en
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杨辉
盛建松
林洲
泽龙
詹树林
徐强
孔德玉
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Research Institute of Zhejiang University Taizhou
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Zhejiang California International Nanotechnology Research Institute Taizhou Branch
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0042Powdery mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/24Sea water resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The present invention relates to ocean engineering material and field of engineering technology, it is desirable to provide a kind of nano modification composite granule for ocean engineering concrete structure.The composite granule is mixed by the following raw material components of parts by weight: 20~30 parts of flyash, 25~40 parts of ground granulated blast furnace slag, 10~20 parts of silicon ash;5~10 parts of nm level CaCO_3,0.8~1 part of nano-dispersing agent.The limitation that the single mineral constituent of effective solution of the present invention influences concrete performance, composite multifunction component can effective optimised coagulation soil structure grain composition, achieve the purpose that greatly improve concrete structure durability.The present invention gives full play to the high activity and prestige nucleus effect of nano particle, to be far superior to common mineral admixture to the improvement effect of ocean engineering concrete structure impermeability and durability.The present invention promotes high-activity particle rational gradation composition, uniformly mixing, reaches the optimization of formula design, and product has excellent anti-corrosion, decrement, low hydration heat and compensation and the characteristics such as shrinks.

Description

A kind of nano modification composite granule for ocean engineering concrete structure
Technical field
The present invention relates to ocean engineering material and field of engineering technology, and in particular to one kind is exclusively used in prevention of marine concrete structures Nano modification composite superfine powder and preparation method thereof.
Background technique
With the high speed development of China's marine economy, numerous large ocean works such as sea port dock, bridge spanning the sea, seabed tunnel Journey starts largely to invest to build, and ocean engineering construction scale has reached unprecedented degree, and construction material especially concrete is in ocean Vital effect is played in engineering construction.But due to the particularity in ocean bad border, concrete structure is caused serious Erosion and execution: on the one hand, since there are a large amount of Cl in seawater-、SO4 2-、Mg2+Equal erosion carbon dioxides and microorganism, Concrete is asked to have excellent corrosion resistance;On the other hand, the effects of impact, abrasion of wave, fatigue and cavitation erosion, can be to mixed Xtah Crude Clay structure causes a degree of destruction.Therefore, the concrete under marine environment not only requires sufficient intensity, should also have There are the mechanical properties such as good shock resistance, antifatigue, wear-resistant.
Preparing high performance concrete using mineral admixture is to improve one of maritime concrete corrosion resistance important to arrange It applies, after traditional mineral admixture is added, although also can preferably improve concrete structure compactness, but may also lead simultaneously Causing the basicity of armored concrete reduces, and the stability of concrete reinforcement surface passivated membrane is caused to decline, when chloride ion is seeped from outside When entering to the rebar surface of concrete, faster causes the corrosion of reinforcing bar instead, be extremely difficult to current 100 years design requirements.
Summary of the invention
The technical problem to be solved by the present invention is to overcome deficiency in the prior art, it is compound to develop a kind of nano modification Superfine powder improves offshore engineering structure concrete durability.
In order to solve the technical problem, solution of the invention is:
A kind of nano modification composite granule for ocean engineering concrete structure is provided, is following originals by parts by weight Material component mixes: 20~30 parts of flyash, 25~40 parts of ground granulated blast furnace slag, and 10~20 parts of silicon ash;Nano-meter CaCO335~10 Part, 0.8~1 part of nano-dispersing agent.
In the present invention, the flyash be II grade of ash, meet GB/T1596-2005 execute standard, specific surface area be 400~ 600m2/kg。
In the present invention, the ground granulated blast furnace slag is S95 grades, meets GB/T18046-2008 and executes standard, specific surface area is 400~600m2/kg。
In the present invention, the silicon ash meets GB/T27690-2011 and executes standard, and specific surface area is 15~30m2/g。
In the present invention, the Nano-meter CaCO33For chain lock shape Nano-meter CaCO33, meet GB/T19590-2011 and execute standard, grain Diameter is 15~40nm.
In the present invention, the nano-dispersing agent is SP-1800 polyesters hyper-dispersant, and effective component is cetyl three Methyl bromide ammonium.
Invention further provides the preparation methods of the nano modification composite granule, include the following steps:
(1) by dry Nano-meter CaCO33It mixes with nano-dispersing agent according to the weight ratio, is stirred at 110 DEG C of constant temperature 30min is mixed, modified Nano-meter CaCO3 is made3
(2) flyash, ground granulated blast furnace slag and silicon ash are weighed by the weight ratio, add after grinding aid in Vertical Mill equipment Middle pre-grinding;Then it is added in ball-grinding machine with being atomized feed way, mix grinding obtains complex mineral superfine powder;
(3) by complex mineral superfine powder and modified Nano-meter CaCO33Continuous Roller press is sent into after mixing, grinding obtains Nano modification composite granule.
It is with the nano modification composite granule the present invention also provides the application method of the nano modification composite granule The cement for substituting equivalent is prepared for concrete;Specifically include the following steps:
(1) cement is added and gathers materials into mixing plant, wherein the weight gathered materials is based on ratio requirement prepared by concrete It calculates, the weight of cement is calculated by the 75% of required dry cement total amount;
(2) it weighs nano modification composite granule and mixing plant is added, the weight of nano modification composite granule is mixed by preparation 15% of dry cement total amount needed for solidifying soil calculates;
(3) by nano modification composite granule and cement, gather materials after mixing evenly, be added by the ratio requirement of concrete preparation Water;Continue to stir, until be uniformly mixed, it is spare.
Inventive principle description:
The present invention is from multi-angles such as the design of multicomponent mixture formula, process optimization, application technologies, by modified Nano CaCO3It is effectively compound through special process with the conventional minerals admixture such as flyash, slag, silicon ash, it is excellent that gradation is carried out to each component Change control, give full play to the superposition between each component function and synergy, improves structural strength and anti-permeability performance, substantially improve sea Foreign engineering structure durability.
By Nano-meter CaCO33With conventional mineral admixture connected applications into concrete, Nano-meter CaCO3 can be given full play to3Fill out Effect is filled, porosity is reduced, increases concrete structure compactness, while the Nano-meter CaCO3 of high activity3With the C in concrete3A is anti- Calcium aluminate of hydrated carbon should be generated, promotes hydrated cementitious to improve hardenite intensity.In addition, with Nano-meter CaCO33Particle is nucleus, Particle surface forms C-S-H gel, is formed with Nano-meter CaCO33Particle is the 3 D stereo reticular structure of nucleus, improves concrete Sub- microstructure, improve concrete structure durability.
Compared with prior art, the beneficial effects of the present invention are:
1, the limitation that the single mineral constituent of effective solution of the present invention influences concrete performance, by flyash, super The multifunctional components such as mineral fine, silicon ash combine, and reach component function superposition and synergy, composite multifunction component can be effective Optimised coagulation soil structure grain composition, achievees the purpose that greatly improve concrete structure durability.
2, the present invention introduces modified Nano CaCO in mineral constituent system3Particle utilizes Nano-meter CaCO33To concrete knot While structure carries out grain composition optimization, the high activity and prestige nucleus effect of nano particle are given full play to, to ocean engineering coagulation Soil structure impermeability and the improvement effect of durability will be far superior to common mineral admixture.
3, present invention exploitation is the super finely ground slag powder process for activating of characteristic with pre-grinding, mix grinding, spraying charging, promotes height Active particle rational gradation composition, uniformly mixing, reach the optimization of formula design, and product has excellent anti-corrosion, decrement, low aquation The characteristics such as heat and compensation contraction.
Detailed description of the invention
Fig. 1 is the Technology Roadmap of nano modification composite superfine powder;
Fig. 2 is nano modification composite superfine powder production technology figure.
Specific embodiment
Embodiment below can make the technical staff of this professional skill field more fully understand the present invention, but not to appoint Where formula limitation is of the invention.
The heretofore described nano modification composite granule for ocean engineering concrete structure, is by under parts by weight Raw material components are stated to mix: 20~30 parts of flyash, 25~40 parts of ground granulated blast furnace slag, 10~20 parts of silicon ash;Nano-meter CaCO335 ~10 parts, 0.8~1 part of nano-dispersing agent.The flyash is II grade of ash, meets GB/T1596-2005 and executes standard, specific surface Product is 400~600m2/kg.Ground granulated blast furnace slag is S95 grades, meets GB/T18046-2008 and executes standard, specific surface area 400 ~600m2/kg.Silicon ash meets GB/T27690-2011 and executes standard, and specific surface area is 15~30m2/g.Nano-meter CaCO33For chain lock Shape Nano-meter CaCO33, meet GB/T19590-2011 and execute standard, partial size is 15~40nm.The nano-dispersing agent is SP-1800 Polyesters hyper-dispersant, effective component are cetyl trimethylammonium bromide, commercially available acquisition.
The preparation method of nano modification composite granule, includes the following steps:
(1) by dry Nano-meter CaCO33It mixes with nano-dispersing agent according to the weight ratio, is stirred at 110 DEG C of constant temperature 30min is mixed, modified Nano-meter CaCO3 is made3
(2) flyash, ground granulated blast furnace slag and silicon ash are weighed by the weight ratio, add after grinding aid in Vertical Mill equipment Middle pre-grinding;Then it is added in ball-grinding machine with being atomized feed way, mix grinding obtains complex mineral superfine powder;
(3) by complex mineral superfine powder and modified Nano-meter CaCO33Continuous Roller press is sent into after mixing, grinding obtains Nano modification composite granule.
The application method of nano modification composite granule is used for the cement of nano modification composite granule substitution equivalent Concrete preparation;Specifically include the following steps:
(1) cement is added and gathers materials into mixing plant, wherein the weight gathered materials is based on ratio requirement prepared by concrete It calculates, the weight of cement is calculated by the 75% of required dry cement total amount;
(2) it weighs nano modification composite granule and mixing plant is added, the weight of nano modification composite granule is mixed by preparation 15% of dry cement total amount needed for solidifying soil calculates;
(3) by nano modification composite granule and cement, gather materials after mixing evenly, be added by the ratio requirement of concrete preparation Water;Continue to stir, until be uniformly mixed, it is spare.
Embodiment 1
Nano modification composite granule is mixed by the following raw material components of parts by weight: 20 parts of flyash, blast-furnace cinder 40 parts of powder, 15 parts of silicon ash;Nano-meter CaCO337 parts, 1 part of nano-dispersing agent.
It is operated by preceding method, realize the preparation of nano modification composite granule and is preparing the use in Concrete.
Embodiment 2
Nano modification composite granule is mixed by the following raw material components of parts by weight: 30 parts of flyash, blast-furnace cinder 25 parts of powder, 20 parts of silicon ash;Nano-meter CaCO335 parts, 0.8 part of nano-dispersing agent.
It is operated by preceding method, realize the preparation of nano modification composite granule and is preparing the use in Concrete.
Embodiment 3
Nano modification composite granule is mixed by the following raw material components of parts by weight: 25 parts of flyash, blast-furnace cinder 30 parts of powder, 10 parts of silicon ash;Nano-meter CaCO3310 parts, 0.9 part of nano-dispersing agent.
It is operated by preceding method, realize the preparation of nano modification composite granule and is preparing the use in Concrete.
Embodiment 4
The nano modification composite granule prepared with embodiment 1-3 is used to prepare concrete, should set water ash in the process Than being 0.33, sand coarse aggregate ratio 0.43, high-efficiency water-reducing agent of poly-carboxylic acid volume 0.4%.Uniformly mixed concreting is formed, after demoulding Maintenance, obtains high-durability ocean engineering concrete.
Embodiment 5
The nano modification composite granule prepared with embodiment 1-3 is used to prepare concrete, should set water ash in the process Than being 0.33, sand coarse aggregate ratio 0.43, high-efficiency water-reducing agent of poly-carboxylic acid volume 0.4%.The different intensity grades such as C30, C40, C50 are prepared respectively High durability concrete, and compared with not mixing the normal concrete of nano modification composite granule, the Zhoushan island Zhai Ruoshan into The test of row real Gaussian fields, tests maritime concrete mechanical property after certain age and endurance quality (is mainly seeped with resisting chloride ion penetration Permeability characterization), each age concrete durability is much better than normal concrete.
Concrete test data are as follows:
Mechanical performance of concrete
Ion penetration resistance of concrete
By benchmark group J-C30, J-C40, J-C50 and incorporation nano modification composite superfine powder G-C30, G-C40, G-C50 Data comparison discovery in strength grade, is on active service age under the same conditions, can be effective after incorporation nano modification composite superfine powder It improves concrete crushing strength and substantially reduces concrete charge pass, improve resistance of chloride ion penetration, concrete durability is substantially Enhancing.
Based on foregoing description, the actual scope of the present invention not only includes the disclosed embodiments, further includes in claim All equivalent schemes of the invention are practiced or carried out under book.

Claims (5)

1. a kind of method for preparing the nano modification composite granule for ocean engineering concrete structure, which is characterized in that including Following step:
(1) by dry Nano-meter CaCO33After mixing with nano-dispersing agent, 30min is stirred at 110 DEG C of constant temperature, is made modified and receives Rice CaCO3 ;The nano-dispersing agent is SP-1800 polyesters hyper-dispersant, and effective component is cetyl trimethyl bromination Ammonium;
(2) flyash, ground granulated blast furnace slag and silicon ash are weighed, the pre-grinding in Vertical Mill equipment after grinding aid is added;Then added with atomization Material mode is added in ball-grinding machine, and mix grinding obtains complex mineral superfine powder;
(3) by complex mineral superfine powder and modified Nano-meter CaCO33Continuous Roller press is sent into after mixing, grinding obtains nanometer Modified composite powder body;It include the component of following portions by weight: 20 ~ 30 parts of flyash, Blast Furnace Ore in the nano modification composite granule 25 ~ 40 parts of ground-slag, 10 ~ 20 parts of silicon ash;Nano-meter CaCO335 ~ 10 parts, 0.8 ~ 1 part of nano-dispersing agent.
2. meeting GB/T1596-2005 the method according to claim 1, wherein the flyash is II grade of ash Execution standard, specific surface area are 400~600 m2/kg。
3. meeting GB/T18046- the method according to claim 1, wherein the ground granulated blast furnace slag is S95 grades 2008 execute standard, and specific surface area is 400~600 m2/kg。
4. the method according to claim 1, wherein the silicon ash meet GB/T27690-2011 execute standard, Specific surface area is 15~30 m2/g。
5. the method according to claim 1, wherein the Nano-meter CaCO33For chain lock shape Nano-meter CaCO33, meet GB/T19590-2011 executes standard, and partial size is 15 ~ 40nm.
CN201611118241.1A 2016-12-07 2016-12-07 A kind of nano modification composite granule for ocean engineering concrete structure Active CN106630720B (en)

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CN108546009B (en) * 2018-04-27 2021-01-08 湖北工业大学 CaCO doped with multi-scale particle size3High performance concrete slurry admixture
CN115057642A (en) * 2022-07-07 2022-09-16 山东顺科建材科技有限公司 High-performance composite powder applied to cement and concrete

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Effective date of registration: 20231128

Address after: 618, West Shifu Avenue, Jiaojiang District, Taizhou City, Zhejiang Province

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Address before: 618, West Shifu Avenue, Jiaojiang District, Taizhou City, Zhejiang Province

Patentee before: TAIZHOU BRANCH, ZHEJIANG CALIFORNIA INTERNATIONAL NANOSYSTEMS INSTITUTE