CN106630720A - Nano modified composite powder for ocean-engineering concrete structure - Google Patents

Nano modified composite powder for ocean-engineering concrete structure Download PDF

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Publication number
CN106630720A
CN106630720A CN201611118241.1A CN201611118241A CN106630720A CN 106630720 A CN106630720 A CN 106630720A CN 201611118241 A CN201611118241 A CN 201611118241A CN 106630720 A CN106630720 A CN 106630720A
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nano
parts
composite granule
concrete
weight
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CN106630720B (en
Inventor
杨辉
盛建松
林洲
泽龙
詹树林
徐强
孔德玉
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Research Institute of Zhejiang University Taizhou
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Zhejiang California International Nanotechnology Research Institute Taizhou Branch
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0042Powdery mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/24Sea water resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to the technical fields of ocean-engineering materials and engineering, and aims at providing nano modified composite powder for an ocean-engineering concrete structure. The composite powder is formed by mixing the following raw material components in parts by weight: 20 to 30 parts of pulverized fuel ash, 25 to 40 parts of blast-furnace slag powder, 10 to 20 parts of silica fume, 5 to 10 parts of nano CaCO3 and 0.8 to 1 part of nano dispersant. By using the nano modified composite powder, the limitation that a single mineral component influences concrete performance is effectively removed; a compound multifunctional component can be used for effectively optimizing the grain composition of the concrete structure; the purpose of greatly improving the durability of the concrete structure is achieved. According to the nano modified composite powder, the high activity and the microcrystal nucleus effect of nano grains are sufficiently exerted; the effects of improving the impermeability and the durability of the ocean-engineering concrete structure are far superior to those of an ordinary mineral admixture. By using the nano modified composite powder, the reasonable composition and the uniform mixing of the high-activity grains are promoted; the optimization of formula design is achieved; a product has the properties of excellent corrosion resistance, shrinkage reduction, low hydration heat, shrinkage compensation and the like.

Description

A kind of nano modification composite granule for ocean engineering concrete structure
Technical field
The present invention relates to ocean engineering material and field of engineering technology, and in particular to one kind is exclusively used in prevention of marine concrete structures Nano modification composite superfine powder and preparation method thereof.
Background technology
With numerous large ocean works such as the high speed development of China's marine economy, sea port dock, bridge spanning the sea, seabed tunnel Journey starts to invest to build in a large number, and ocean engineering construction scale has reached unprecedented degree, and construction material especially concrete in ocean Vital effect is played in engineering construction.But due to the particularity in ocean bad border, serious is caused to xoncrete structure Corrode and execution:On the one hand, due to there are a large amount of Cl in seawater-、SO4 2-、Mg2+Deng erosion carbon dioxide and microorganism, Concrete is asked to possess excellent decay resistance;On the other hand, the effect such as impact, abrasion, tired and cavitation erosion of wave can be to mixed Xtah Crude Clay structure causes a certain degree of destruction.Therefore, the concrete under marine environment is not required nothing more than with sufficient intensity, should also be had There is the mechanical property such as good shock resistance, antifatigue, wear-resistant.
It is to improve one of maritime concrete corrosion resistance important to arrange to prepare high performance concrete using mineral admixture Apply, but after traditional mineral admixture is added, although also can preferably improve xoncrete structure packing, but while be likely to lead Causing the basicity of armored concrete reduces, and the stability for causing concrete reinforcement surface passivated membrane declines, when chlorion oozes from outside When entering the rebar surface to concrete, the corrosion of reinforcing bar is faster caused on the contrary, be extremely difficult to the design requirement of current 100 years.
The content of the invention
The technical problem to be solved in the present invention is to overcome deficiency of the prior art, develops a kind of nano modification and is combined Superfine powder, improves offshore engineering structure concrete durability.
To solve technical problem, the solution of the present invention is:
A kind of nano modification composite granule for ocean engineering concrete structure is provided, is by following originals of parts by weight Material component is mixed:20~30 parts of flyash, 25~40 parts of ground granulated blast furnace slag, 10~20 parts of silicon ash;Nano-meter CaCO335~10 Part, 0.8~1 part of nano-dispersing agent.
In the present invention, the flyash be II grade of ash, meet GB/T1596-2005 perform standard, specific surface area be 400~ 600m2/kg。
In the present invention, the ground granulated blast furnace slag is S95 levels, meets GB/T18046-2008 and performs standard, and specific surface area is 400~600m2/kg。
In the present invention, the silicon ash meets GB/T27690-2011 and performs standard, and specific surface area is 15~30m2/g。
In the present invention, the Nano-meter CaCO33For chain lock shape Nano-meter CaCO33, meet GB/T19590-2011 and perform standard, grain Footpath is 15~40nm.
In the present invention, the nano-dispersing agent is SP-1800 polyesters hyper-dispersants, and its active ingredient is cetyl three Methyl bromide ammonium.
Invention further provides the preparation method of the nano modification composite granule, comprises the steps:
(1) by dry Nano-meter CaCO33Mix according to described part by weight with nano-dispersing agent, stir at 110 DEG C of constant temperature 30min is mixed, modified Nano-meter CaCO3 is obtained3
(2) flyash, ground granulated blast furnace slag and silicon ash are weighed by described part by weight, in Vertical Mill equipment after addition grinding aid Middle pre-grinding;Then added in ball-grinding machine with being atomized feed way, mix grinding obtains complex mineral superfine powder;
(3) by complex mineral superfine powder and modified Nano-meter CaCO33Continuous Roller press is sent into after mixing, grinding is obtained Nano modification composite granule.
Present invention also offers the using method of the nano modification composite granule, is with the nano modification composite granule The cement of equivalent is substituted for concrete preparation;Specifically include following step:
(1) add cement and gather materials in mixing plant, wherein the weight gathered materials is based on ratio requirement prepared by concrete Calculate, the weight of cement is calculated by the 75% of required dry cement total amount;
(2) weigh nano modification composite granule and add mixing plant, the weight of nano modification composite granule is mixed by preparing 15% calculating of dry cement total amount needed for solidifying soil;
(3) by nano modification composite granule and cement, after gathering materials and stirring, the ratio requirement prepared by concrete is added Water;Continue to stir, until be well mixed, it is standby.
Inventive principle is described:
The present invention from multi-angles such as the design of multicomponent mixture formula, process optimization, application technologies, by modified Nano CaCO3Effectively it is combined with the conventional mineral admixture Jing special processes such as flyash, slag, silicon ash, level is carried out to each component with excellent Change control, give full play to the superposition between each component function and synergy, improve structural strength and anti-permeability performance, substantially improve sea Foreign engineering structure durability.
By Nano-meter CaCO33In conventional mineral admixture connected applications to concrete, Nano-meter CaCO3 can be given full play to3Fill out Effect is filled, reduces porosity, increase xoncrete structure packing, while highly active Nano-meter CaCO33With the C in concrete3A is anti- Calcium aluminate of hydrated carbon should be generated, promotes hydrated cementitious to improve hardenite intensity.In addition, with Nano-meter CaCO33Particle is nucleus, Particle surface forms C-S-H gels, is formed with Nano-meter CaCO33Particle is the 3 D stereo network structure of nucleus, improves concrete Sub- microstructure, improve concrete structure durability.
Compared with prior art, the invention has the beneficial effects as follows:
1st, the present invention effectively solves the limitation that single mineral constituent affects on concrete performance, by flyash, surpasses The multifunctional components such as mineral fine, silicon ash combine, and reach component function superposition and synergy, and composite multifunction component can be effective Optimised coagulation soil structure grain composition, reaches the purpose for greatly improving concrete structure durability.
2nd, the present invention introduces modified Nano CaCO in mineral constituent system3Particle, using Nano-meter CaCO33Concrete is tied While structure carries out grain composition optimization, the high activity and prestige nucleus effect of nano particle is given full play to, to ocean engineering coagulation The impervious raising effect with durability of soil structure will be far superior to common mineral admixture.
3rd, super finely ground slag powder process for activating of the present invention exploitation with pre-grinding, mix grinding, spraying charging as characteristic, promotes height Active particle rational gradation composition, uniform mixing, reach the optimization of formula design, product possess it is excellent it is anti-corrosion, reduce, low aquation The characteristic such as heat and compensation contraction.
Description of the drawings
Fig. 1 is the Technology Roadmap of nano modification composite superfine powder;
Fig. 2 is nano modification composite superfine powder production technology figure.
Specific embodiment
Below example can make the technical staff of this professional skill field more fully understand the present invention, but not appointing Where formula limits the present invention.
The heretofore described nano modification composite granule for ocean engineering concrete structure, by under parts by weight State raw material components to mix:20~30 parts of flyash, 25~40 parts of ground granulated blast furnace slag, 10~20 parts of silicon ash;Nano-meter CaCO335 ~10 parts, 0.8~1 part of nano-dispersing agent.The flyash is II grade of ash, meets GB/T1596-2005 and performs standard, specific surface Product is 400~600m2/kg.Ground granulated blast furnace slag is S95 levels, meets GB/T18046-2008 and performs standard, and specific surface area is 400 ~600m2/kg.Silicon ash meets GB/T27690-2011 and performs standard, and specific surface area is 15~30m2/g.Nano-meter CaCO33For chain lock Shape Nano-meter CaCO33, meeting GB/T19590-2011 and perform standard, particle diameter is 15~40nm.The nano-dispersing agent is SP-1800 Polyesters hyper-dispersant, its active ingredient be cetyl trimethylammonium bromide, commercially available acquisition.
The preparation method of nano modification composite granule, comprises the steps:
(1) by dry Nano-meter CaCO33Mix according to described part by weight with nano-dispersing agent, stir at 110 DEG C of constant temperature 30min is mixed, modified Nano-meter CaCO3 is obtained3
(2) flyash, ground granulated blast furnace slag and silicon ash are weighed by described part by weight, in Vertical Mill equipment after addition grinding aid Middle pre-grinding;Then added in ball-grinding machine with being atomized feed way, mix grinding obtains complex mineral superfine powder;
(3) by complex mineral superfine powder and modified Nano-meter CaCO33Continuous Roller press is sent into after mixing, grinding is obtained Nano modification composite granule.
The using method of nano modification composite granule, is that the cement for substituting equivalent with the nano modification composite granule is used for It is prepared by concrete;Specifically include following step:
(1) add cement and gather materials in mixing plant, wherein the weight gathered materials is based on ratio requirement prepared by concrete Calculate, the weight of cement is calculated by the 75% of required dry cement total amount;
(2) weigh nano modification composite granule and add mixing plant, the weight of nano modification composite granule is mixed by preparing 15% calculating of dry cement total amount needed for solidifying soil;
(3) by nano modification composite granule and cement, after gathering materials and stirring, the ratio requirement prepared by concrete is added Water;Continue to stir, until be well mixed, it is standby.
Embodiment 1
Nano modification composite granule is mixed by the following raw material components of parts by weight:20 parts of flyash, blast-furnace cinder 40 parts of powder, 15 parts of silicon ash;Nano-meter CaCO337 parts, 1 part of nano-dispersing agent.
Operate by preceding method, realize the preparation and the use in Concrete is prepared of nano modification composite granule.
Embodiment 2
Nano modification composite granule is mixed by the following raw material components of parts by weight:30 parts of flyash, blast-furnace cinder 25 parts of powder, 20 parts of silicon ash;Nano-meter CaCO335 parts, 0.8 part of nano-dispersing agent.
Operate by preceding method, realize the preparation and the use in Concrete is prepared of nano modification composite granule.
Embodiment 3
Nano modification composite granule is mixed by the following raw material components of parts by weight:25 parts of flyash, blast-furnace cinder 30 parts of powder, 10 parts of silicon ash;Nano-meter CaCO3310 parts, 0.9 part of nano-dispersing agent.
Operate by preceding method, realize the preparation and the use in Concrete is prepared of nano modification composite granule.
Embodiment 4
The nano modification composite granule prepared with embodiment 1-3 is used to prepare concrete, and water ash is set during being somebody's turn to do Than for 0.33, sand coarse aggregate ratio 0.43, high-efficiency water-reducing agent of poly-carboxylic acid volume 0.4%.By the concreting being well mixed shaping, after form removal Maintenance, obtains high-durability ocean engineering concrete.
Embodiment 5
The nano modification composite granule prepared with embodiment 1-3 is used to prepare concrete, and water ash is set during being somebody's turn to do Than for 0.33, sand coarse aggregate ratio 0.43, high-efficiency water-reducing agent of poly-carboxylic acid volume 0.4%.The different intensity grades such as C30, C40, C50 are prepared respectively High durability concrete, and contrasted with the normal concrete for not mixing nano modification composite granule, enter on Zhoushan Zhai Ruoshan islands Row real Gaussian fields are tested, and test maritime concrete mechanical property after certain age and endurance quality (is mainly oozed with resisting chloride ion penetration Permeability is characterized), each age concrete durability is much better than normal concrete.
Concrete test data are as follows:
Mechanical performance of concrete
Ion penetration resistance of concrete
By benchmark group J-C30, J-C40, J-C50 and incorporation nano modification composite superfine powder G-C30, G-C40, G-C50 Data Comparison finds, under the conditions of strength grade, age identical of being on active service, mixing can be effective after nano modification composite superfine powder Improve concrete crushing strength and substantially reduce concrete charge pass, improve resistance of chloride ion penetration, concrete durability is significantly Strengthen.
Based on foregoing description, the actual range of the present invention not only includes the disclosed embodiments, is additionally included in claim All equivalents of the present invention are practiced or carried out under book.

Claims (8)

1. a kind of nano modification composite granule for ocean engineering concrete structure, it is characterised in that be by parts by weight Following raw material components are mixed:20~30 parts of flyash, 25~40 parts of ground granulated blast furnace slag, 10~20 parts of silicon ash;Nano-meter CaCO33 5~10 parts, 0.8~1 part of nano-dispersing agent.
2. composite granule according to claim 1, it is characterised in that the flyash is II grade of ash, meets GB/T1596- 2005 perform standard, and specific surface area is 400~600m2/kg。
3. composite granule according to claim 1, it is characterised in that the ground granulated blast furnace slag is S95 levels, meets GB/ T18046-2008 performs standard, and specific surface area is 400~600m2/kg。
4. composite granule according to claim 1, it is characterised in that the silicon ash meets GB/T27690-2011 and performs mark Standard, specific surface area is 15~30m2/g。
5. composite granule according to claim 1, it is characterised in that the Nano-meter CaCO33For chain lock shape Nano-meter CaCO33, symbol Close GB/T19590-2011 and perform standard, particle diameter is 15~40nm.
6. composite granule according to claim 1, it is characterised in that the nano-dispersing agent is that SP-1800 polyesters surpass Dispersant, its active ingredient is cetyl trimethylammonium bromide.
7. the preparation method of nano modification composite granule described in claim 1, it is characterised in that comprise the steps:
(1) by dry Nano-meter CaCO33Mix according to described part by weight with nano-dispersing agent, stir at 110 DEG C of constant temperature 30min, is obtained modified Nano-meter CaCO33
(2) flyash, ground granulated blast furnace slag and silicon ash are weighed by described part by weight, it is pre- in Vertical Mill equipment after addition grinding aid Mill;Then added in ball-grinding machine with being atomized feed way, mix grinding obtains complex mineral superfine powder;
(3) by complex mineral superfine powder and modified Nano-meter CaCO33Continuous Roller press is sent into after mixing, grinding obtains nanometer Modified composite powder body.
8. the using method of nano modification composite granule described in claim 1, it is characterised in that be compound with the nano modification Powder substitutes the cement of equivalent for concrete preparation;Specifically include following step:
(1) add cement and gather materials in mixing plant, wherein the weight gathered materials is calculated by ratio requirement prepared by concrete, water The weight of mud is calculated by the 75% of required dry cement total amount;
(2) weigh nano modification composite granule and add mixing plant, the weight of nano modification composite granule is by preparing concrete 15% calculating of required dry cement total amount;
(3) by nano modification composite granule and cement, after gathering materials and stirring, the ratio requirement prepared by concrete adds water; Continue to stir, until be well mixed, it is standby.
CN201611118241.1A 2016-12-07 2016-12-07 A kind of nano modification composite granule for ocean engineering concrete structure Active CN106630720B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108546009A (en) * 2018-04-27 2018-09-18 湖北工业大学 Mix multiple dimensioned grain size CaCO3High performance concrete pulpous state admixture
CN115057642A (en) * 2022-07-07 2022-09-16 山东顺科建材科技有限公司 High-performance composite powder applied to cement and concrete

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CN101234861A (en) * 2008-01-31 2008-08-06 浙江大学 Method for preparing nano modified concrete complex mineral blending material
CN103224374A (en) * 2013-04-24 2013-07-31 东南大学 Ecological type nanometer super high performance cement based composite material and preparation method thereof
KR20150142769A (en) * 2014-06-11 2015-12-23 한미이엔씨 주식회사 The Magnesia Cemnent Composte Containing Modified Sulfur And The Method For Preparing Thereof, Lightweight Panel Comprising The Magnesia Cement Composite and Method for preparing the Same

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CN103224374A (en) * 2013-04-24 2013-07-31 东南大学 Ecological type nanometer super high performance cement based composite material and preparation method thereof
KR20150142769A (en) * 2014-06-11 2015-12-23 한미이엔씨 주식회사 The Magnesia Cemnent Composte Containing Modified Sulfur And The Method For Preparing Thereof, Lightweight Panel Comprising The Magnesia Cement Composite and Method for preparing the Same

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108546009A (en) * 2018-04-27 2018-09-18 湖北工业大学 Mix multiple dimensioned grain size CaCO3High performance concrete pulpous state admixture
CN108546009B (en) * 2018-04-27 2021-01-08 湖北工业大学 CaCO doped with multi-scale particle size3High performance concrete slurry admixture
CN115057642A (en) * 2022-07-07 2022-09-16 山东顺科建材科技有限公司 High-performance composite powder applied to cement and concrete

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Effective date of registration: 20231128

Address after: 618, West Shifu Avenue, Jiaojiang District, Taizhou City, Zhejiang Province

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Address before: 618, West Shifu Avenue, Jiaojiang District, Taizhou City, Zhejiang Province

Patentee before: TAIZHOU BRANCH, ZHEJIANG CALIFORNIA INTERNATIONAL NANOSYSTEMS INSTITUTE