CN106628894A - Off-line tobacco shred conveying device as well as off-line automatic tobacco shred conveying control system and method - Google Patents
Off-line tobacco shred conveying device as well as off-line automatic tobacco shred conveying control system and method Download PDFInfo
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- CN106628894A CN106628894A CN201510736387.1A CN201510736387A CN106628894A CN 106628894 A CN106628894 A CN 106628894A CN 201510736387 A CN201510736387 A CN 201510736387A CN 106628894 A CN106628894 A CN 106628894A
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 135
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 135
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 164
- 238000007599 discharging Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 239000004744 fabric Substances 0.000 claims description 37
- 238000012544 monitoring process Methods 0.000 claims description 12
- 230000011664 signaling Effects 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 9
- 235000019504 cigarettes Nutrition 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000005457 optimization Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000003860 storage Methods 0.000 abstract description 6
- 230000005611 electricity Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 241000695776 Thorichthys aureus Species 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The invention provides an off-line tobacco shred conveying device as well as an off-line automatic tobacco shred conveying control system and method. The method is used for directly storing tobacco shreds in a vehicle without encasement, and long-distance transportation of the tobacco shreds is realized. A tobacco shred transport vehicle adopts stack-searching distribution in the longitudinal direction, when the tobacco shreds reach preset height of a storage cabinet, a bottom belt motor operates, a belt moves forwards to start new distribution immediately, a horizontal distribution vehicle at the top of the vehicle body performs reciprocating distribution on a feed valve, when the tobacco shreds reach the head part of the storage cabinet and are detected by a detection phototube, the head part of the storage cabined is filled with the tobacco shreds, the tobacco shreds are continuously fed for a period of time and the storage cabinet at the tail part is made to be filled with the tobacco shreds, then the top feed valve is closed to finish feeding, and feeding and discharging can be operated by controlling operation of a bottom belt through detection matching of the control device and the phototube. With the adoption of the invention, not only is safe, reliable and stable operation of field apparatus guaranteed, but also the feeding efficiency of expanded tobacco shreds is greatly improved, the operating process is simplified, a large quantity of manpower and material resources are saved, and requirements for cost control and efficient production are met.
Description
Technical field
The invention belongs to field of tobacco machinery, and in particular to pipe tobacco is transported and control field, more particularly to one kind is used for
Pipe tobacco is not cased and the device of long-distance sand transport, system and method.
Background technology
Primary processing line is mixed and is provided by expanded cut tobacco workshop with required expanded cut tobacco, plus expansion wire process is given birth to throwing
Mixing in producing line has material impact with operation.Existing throwing one, every, two workshop line have 4 expanded cut tobacco storage cabinets.5
Ton line expansion thread reserves are 1500kg/h, and 12 tons of one workshop of throwing line expansion thread reserves are 6000kg/h, throwing two
12 tons of workshop line expansion thread reserves are 3000kg/h.
The method of shipment of above-mentioned pipe tobacco there are problems that more：
(1) this kind of mode flow process is complex loaded down with trivial details, and completing to get off needs to consume substantial amounts of manpower and materials, in addition
During it is also possible that cigarette bag damages the situation for causing pipe tobacco to waste, do not meet cost control and efficiently production will
Ask.
(2) security aspect, is required to people and has been manually done in the Kai Baojiasi of Primary processing shop, operates in whole process
, there is very big potential safety hazard in personnel and fork truck close contact.
(3) the reliability and stability aspect of equipment, artificial addition expanded cut tobacco flowed fluctuation is excessive, is easily caused
Putty and fracture phenomenon.
(4) operating personnel is excessive, counts fork truck driving in, plus one case cigarette at least obtains 3-4 people and assists to complete jointly, existing
Field is mixed and disorderly, rectifies cleaning and more bothering, and is unfavorable for that plant site 6S management works are advanced.
The problems referred to above are a very big hidden danger for the normal production operation in workshop, therefore, we generate
Such imagination:Arrangement and arrangement with reference to workshop, designs an electricity for exclusively carrying out expanded cut tobacco conveying and addition
Bottle vehicle, purpose is sought on the premise of solving the above problems, and completes the transport and addition of expanded cut tobacco, it is ensured that
Workshop Production is stable, orderly carrying out.
The content of the invention
It is an object of the present invention to provide a kind of offline Tobacco-feeding device, offline pipe tobacco automatic transport control system and method,
The control method of offline pipe tobacco conveying, is related to pipe tobacco transport field, is directly stored in car for pipe tobacco not to be cased
Face, realizes the long-distance sand transport of pipe tobacco.It is reasonably swollen with design science that this control method is mainly comprehensive research
Swollen pipe tobacco method of shipment, most closes with reference to many-sided expanded cut tobacco of exploring such as expanded cut tobacco vehicle body type selecting, automatically controlled, mechanical
The automation charging of reason, cloth, discharging scheme, improve the security of execute-in-place and the reliability of equipment.It is logical
This control method is crossed, not only ensure that field apparatus is safe and reliable, stable operation, but also substantially increased swollen
Swollen pipe tobacco enters cabinet efficiency, simplifies operating process, has saved a large amount of manpower and materials, meets cost control and efficiently
Production requirement.
Solving the scheme taken of technical problem of the present invention is：
A kind of offline Tobacco-feeding device, it is characterised in that including pipe tobacco transport vehicle, the first photocell detection device,
Second photocell detection device, horizontal charge car, control device,
Pipe tobacco transport vehicle includes accommodating the container of pipe tobacco, and container bottom surface is that belt carries pipe tobacco using tail band, and belt connects
Connect tail band motor, tail band motor connection control device；
Longitudinal distributing mode of pipe tobacco transport vehicle reaches default height using heap cloth is sought into the pipe tobacco in container
When, tail band motor rotation, the belt of tail band is moved forward out the fore-and-aft distance of the cloth for being available for new, starts immediately new
Cloth；
It is horizontal on width of the carbody direction by one that transport vehicle is laterally the cloth on the charging valve width of car body
Distribution device is fed；
First photocell detection device is used to detect pipe tobacco height, using the detection means when pipe tobacco preset height is reached
Send a signal to control device, control device control tail band motor movement；
Second photocell detection device is used to detect pipe tobacco full scale, when pipe tobacco has been piled with container head, second
Photocell detection device sends a signal to control device, and control device closes tail band motor according to the time of setting.
Further, described horizontal charge car is arranged on pipe tobacco transport vehicle body top, and horizontal charge car is to pipe tobacco
Transport vehicle charging valve back and forth delivers cloth；Pipe tobacco is by charging valve from dolly top container into the car, charging
Valve is opened in pipe tobacco transport vehicle body top, and charging valve is opened and closed by control device control.
Further, pipe tobacco transport vehicle material output valve is automatically-controlled door, and material output valve connects control device, control device
Send and instruct after the material output valve opening signal, material output valve is reached behind position, control device control is harrowed and tail band motor
Operation, pipe tobacco is sent feed opening by tail band, and tail band transmission speed controls to adjust discharging speed by control device
Degree, after first, second photocell detection device is signaled to control device, control device control is harrowed and tail band
Motor is out of service, and discharging terminates.
Further, material output valve is externally provided with outlet belt feeder, and the pipe tobacco that Jing material output valves are sent is harrowed material roller and sent
To on outlet belt feeder.
Further, the first photocell detection device includes charging high charge level photoelectric tube, feeds low material position photoelectric tube；
Second photocell detection device includes the empty photoelectric tube of material, has material photoelectric tube.
Further, control device includes automatic feed unit, and automatic feed unit connection charging valve, charging are high
Material position photoelectric tube, feed the empty photoelectric tube of low material position photoelectric tube, material, have material photoelectric tube, automatic feed unit includes opening
Beginning module, charging valve open module, pipe tobacco height monitoring modular, run module, photoelectric tube signaling module, enter
Material valve closedown module, specifically：
Start module, automatic feed state is opened by switch control rule, into next module；
Charging valve opens module, receives and starts automatically feed instruction, and control material output valve is automatically switched off, and feeds
Valve is automatically opened up, and system enters material state for the treatment of, connection operation module；
Pipe tobacco height monitoring modular, monitoring charging high charge level photoelectric tube, the low material position photoelectric tube of charging, when the high material of charging
Position photoelectric tube, the low material position photoelectric tube of charging send a signal to operation module after blocking the several seconds simultaneously；
Operation module, tail band motor starts stepping, after each pipe tobacco is full, the stepping again of tail band motor, and repetitive cycling,
The each photoelectric tube signal of monitoring is kept, in charging high charge level photoelectric tube, low material position photoelectric tube is fed while blocking, while
In the case that the empty photoelectric tube of material is blocked more than 1 minute or has material photoelectric tube to block more than 5 minutes, start connection photoelectricity
Pipe has signaling module；
Photoelectric tube has signaling module, in charging high charge level photoelectric tube, feeds low material position photoelectric tube while blocking, while
In the case that the empty photoelectric tube of material is blocked more than 1 minute or has material photoelectric tube to block more than 5 minutes, connection charging valve
Closedown module；
Charging valve closedown module, control charging valve is automatically switched off, and charging terminates.
Further, control device includes self-emptying unit, and self-emptying unit connection material output valve, charging are high
Material position photoelectric tube, feed the empty photoelectric tube of low material position photoelectric tube, material, have material photoelectric tube, self-emptying unit include according to
The beginning module of secondary connection, material output valve open module, discharging operation module, photoelectric tube no signal module, discharging
Valve closedown module,
Start module, controlling switch enters self-emptying state, start material output valve and open module；
Material output valve opens module, automatically opens up discharge door after upstream device prepares and starts the signal of module is connected to,
Startup optimization module；
Operation module, after material output valve is opened, rake and tail band motor bring into operation, and start photoelectric tube no signal module；
Photoelectric tube no signal module, in the empty photoelectric tube of material and has that material photoelectric tube is arbitrary to be exposed or all expose to expect shape end to end
During state, tail band high-speed cruising is controlled；Material is empty and has material photoelectric tube all to block for normal discharge state, tail band low speed fortune
OK；Until all photoelectric tubes all expose after rear several minutes, rake and tail band motor are out of service, and connection material output valve is closed
Mold closing block；
Material output valve closedown module, receives out code, closes material output valve, and discharging terminates.
Further, control device includes tail band velocity adjustment apparatus, single-set operation device, the single-set operation dress
Put including " manual/auto " knob, guidance panel, be configured to：" manual/auto " knob is turned round to manually i.e.
Single-set operation can be carried out, guidance panel is configured under unit state to indicate according to guidance panel, to tail band motor,
Rake motor carries out start-stop operation, and to feeding valve and material output valve switch door operation is carried out.
A kind of offline pipe tobacco automatic transport control system, using above-mentioned a kind of offline Tobacco-feeding device.
A kind of offline pipe tobacco automatic transport control method, including following content：
Cloth：Longitudinal distributing mode of pipe tobacco transport vehicle reaches default using heap cloth is sought into the pipe tobacco in container
Height when, tail band motor rotation, belt move forward a segment distance, new cloth is started immediately；
Charging：Pipe tobacco transport vehicle cloth transversely is realized by a horizontal charge car on width of the carbody direction
, conveyer belt operation, stopping, commutation are all by proximity switch and limit switch control realization；Work as transport vehicle
When needing to transport pipe tobacco, transport vehicle reaches specified feed points, is opened by programme-control roof charging valve, by car body
Laterally charge car feeds the reciprocal cloth of valve to transport vehicle at top, when reaching default height into the pipe tobacco in container,
Tail band motor rotation, belt moves forward a segment distance, and new cloth is started immediately；After a period of time cloth,
Pipe tobacco reaches container head, when detecting that photoelectric tube detects pipe tobacco, represents that pipe tobacco has been filled with, and continues to feed one section
Time, allow afterbody container to fill pipe tobacco, be then shut off its top feed valve, feeding work is completed；
Discharging：When pipe tobacco transport vehicle reaches discharging station, by operation standard starting device；It is connected to discharge end " preparation "
After signal, material output valve is automatically opened up；As disconnected, material output valve is automatically switched off " preparation " signal；It is connected to discharge end
" allowing discharging " signal, in the case that material output valve reaches position, harrows and tail band motor operation；Pipe tobacco passes through immediately
Tail band is forwarded, and the arrangement of rake material roller position and design can guarantee that cigarette material is fluffy and uniform discharge is to outlet belt
On machine, discharging starts rear tail band and the operation of rake material roller, and discharge rate is controlled by adjusting tail band speed；Unload
Material detection sensor sends a signal to control device after the signal that material has gone out is detected, and control device sends finger
Order makes that rake and tail band motor are out of service, and discharging terminates.
The invention has the beneficial effects as follows, this project is directed to the pipe tobacco transportation problem between expansion thread workshop and Primary processing shop,
There is provided most complete solution, solve or improve equipment feature, security, operating aspect it is multiple
Problem.After this project implementation, debug aborning, debug in production, after the improvement of a period of time, if
It is standby to have basically reached optimum state at present, generate significant benefit：
1st, substantially increase expanded cut tobacco enters cabinet efficiency, simplifies operating process, driver is only needed after improvement and is showed
The field people of operative employee two just can complete well plus silk task, save a large amount of manpower and materials, reach efficient production
Require.
2nd, directly it is used as the packaged type storage facilities of pipe tobacco by the rearmounted container of dolly, eliminates the consumption of carton,
The requirement of cost control is reached.
3rd, stabilize plus silk flow, reduce equipment downtime rate, reduce consumption of raw materials, significantly reduce operator
Labour intensity, improves workshop work situation and workshop air quality, realizes energy-conservation, consumption reduction, reduction of discharging, synergy.
Description of the drawings
Fig. 1 is the offline pipe tobacco automatic transport control system flow chart of control of the present invention；
Fig. 2 is the operational flowchart of the offline pipe tobacco automatic transport control system of the present invention and method.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment describe in detail the present invention.
Longitudinal distributing mode of pipe tobacco transport vehicle reaches default height using heap cloth is sought into the pipe tobacco in container
When, tail band motor rotation, belt moves forward a segment distance, and new cloth is started immediately；Transport vehicle is laterally (i.e.
The charging valve width of car body) on cloth be (not included by a horizontal charge car on width of the carbody direction
In transport vehicle body) realize, conveyer belt operation, stopping, commutation are all by proximity switch and limit switch control
What system was realized.When transport vehicle needs to transport pipe tobacco, transport vehicle reaches specified feed points, is entered by programme-control roof
Material valve is opened, from the horizontal charge car of car body top to the reciprocal cloth of transport vehicle charging valve, into the cigarette in container
(pipe tobacco height is controlled by photoelectric tube) when silk reaches default height, tail band motor rotation, belt moves forward one
Segment distance, starts immediately new cloth.After a period of time cloth, pipe tobacco reaches container head, works as detection light
When fulgurite detects pipe tobacco, represent that pipe tobacco has been filled with, continue to feed a period of time, allow afterbody container to fill pipe tobacco.
Its top feed valve is then shut off, feeding work is completed.
When transport vehicle reaches discharging station, by operation standard starting device.After being connected to discharge end " preparation " signal,
Material output valve is automatically opened up；As disconnected, material output valve is automatically switched off " preparation " signal.Being connected to discharge end " allows out
Material " signal, in the case that material output valve reaches position, harrows and tail band motor operation.Pipe tobacco passes through tail band forward immediately
Transmission, the arrangement of rake material roller position and design can guarantee that cigarette material is fluffy and uniform discharge is on outlet belt feeder, go out
Material starts rear tail band and the operation of rake material roller, and discharge rate is controlled by adjusting tail band speed.All photoelectric tubes
After exposing 5 minutes, rake and tail band motor are out of service, and discharging terminates.
(1) electricity and power-off on：First confirm that distribution box powers disconnecting switch in " OFF " (power-off) state, will
Upper plug aligns control box jack and is inserted into bottom.Note checking plug and socket seal, it is to avoid because insertion less than
The power supply or interlocking signal that position causes is abnormal.Plug be plugged after by distribution box power disconnecting switch turn round to " ON " (supply
Electricity) state, now system start self-inspection, KP8 guidance panel indicator lamps dodge the several seconds in vain, wait 15S or so to treat CPU
Subsequent operation can be carried out after the completion of startup.Distribution box disconnecting switch of powering is turned round to " OFF " (power-off) after the completion of operation
After state, pull up and supply plug, Socket cover is covered into locking.
(2) automatic feed operation：" manual/auto " knob is turned round to automatic, " group is clicked under feed state
Close dynamic " button, Chang Liang after the indicator lamp blue flash several seconds, into automatic feed state.Under automatic feed state, go out
Material valve is automatically switched off, and upper bin gate is automatically opened up, and system is entered and treats material state.Charging height material position photoelectric tube is simultaneously
Tail band starts stepping after blocking the several seconds, till empty (the rake side first) photoelectric tube of material is blocked.In charging height
Material position photoelectric tube is blocked simultaneously, while expecting that empty photoelectric tube was blocked more than 1 minute, or has material (rake side second) light
In the case that fulgurite was blocked more than 5 minutes, upper bin gate is automatically switched off, and charging terminates.
Note：Please check whether bin gate and material output valve shut after the completion of charging, abnormal conditions such as occur causes door
Do not shut, single-set operation of being sure to can power-off after two sects are all shut.
(3) self-emptying operation：" manual/auto " knob is turned round to automatic, " group is clicked under discharge state
Close dynamic " button, Chang Liang after the indicator lamp blue flash several seconds, into self-emptying state.Be connected to upstream device prepare and
Discharge door is automatically opened up after run signal, and rake and tail band motor bring into operation.Material is empty and have a material photoelectric tube is arbitrary and expose
Or all expose to expect state, tail band high-speed cruising end to end；Material is empty and has material photoelectric tube all to block for normal discharge state,
Tail band low cruise.Until all photoelectric tubes all expose after rear several minutes, rake and tail band motor are out of service, discharging
Terminate.
(4) charging/discharge state：" charging/discharging " button indicating lamp goes out to give tacit consent to feed state, clicks on this and press
The greening of button indicator lamp is then discharge state.
(5) tail band speed adjustment：Under unit state, tail band speed is fixed as 100% can not be adjusted；Automatic feed
Under state, tail band speed is fixed as 80% can not be adjusted；Under self-emptying state, system can give according to different conditions
Go out pre-set velocity.As needed to be adjusted tail band speed under self-emptying state, then often " tail band electric motor starting " is clicked on
Tail band speed of button increases by 4%, until 100%；Often click on tail band speed of " rake electric motor starting " button
4% is reduced, until 0%.
(6) single-set operation：" manual/auto " knob is turned round to carrying out single-set operation by manually.Unit state
Under can indicate according to guidance panel, to tail band motor, rake motor carry out start-stop operation, to upper bin gate and material output valve
Carry out switch door operation.
Offline Tobacco-feeding device, including pipe tobacco transport vehicle, the first photocell detection device, the second photocell detection
Device, horizontal charge car, control device,
Pipe tobacco transport vehicle includes accommodating the container of pipe tobacco, and container bottom surface is that belt carries pipe tobacco using tail band, and belt connects
Connect tail band motor, tail band motor connection control device；Longitudinal distributing mode of pipe tobacco transport vehicle is adopted and seeks heap cloth,
When reaching default height into the pipe tobacco in container, tail band motor rotation, the belt of tail band is moved forward out being available for
The fore-and-aft distance of new cloth, starts immediately new cloth；Transport vehicle is laterally on the charging valve width of car body
Cloth is fed by a horizontal distribution device on width of the carbody direction；First photocell detection device is used
In detection pipe tobacco height, control device is sent a signal to using the detection means when pipe tobacco preset height is reached, controlled
Device controls tail band motor movement；Second photocell detection device is used to detect pipe tobacco full scale, when pipe tobacco is in container head
When portion has piled with, the second photocell detection device sends a signal to control device, control device according to setting when
Between close tail band motor.
Laterally charge car is arranged on pipe tobacco transport vehicle body top, and horizontal charge car is past to pipe tobacco transport vehicle charging valve
Cloth is delivered again；By charging valve from dolly top container into the car, charging valve is opened in pipe tobacco fortune to pipe tobacco
Defeated car car body top, charging valve is opened and closed by control device control.
Pipe tobacco transport vehicle material output valve is automatically-controlled door, and material output valve connection control device, control device sends instruction and is somebody's turn to do
After material output valve opening signal, material output valve is reached behind position, and control device control is harrowed and tail band motor operation, pipe tobacco
Feed opening is sent by tail band, tail band transmission speed is controlled to adjust discharge rate by control device, when first,
Second photocell detection device is signaled to after control device, and control device control rake and tail band motor are out of service,
Discharging terminates.
Material output valve is externally provided with outlet belt feeder, and the pipe tobacco that Jing material output valves are sent is harrowed material roller and is sent to outlet belt
On machine.
First photocell detection device includes charging high charge level photoelectric tube, feeds low material position photoelectric tube；Second photoelectric tube
Detection means includes the empty photoelectric tube of material, has material photoelectric tube.
Control device includes automatic feed unit, self-emptying unit, and the connection of automatic feed unit feeds valve, enters
Expect high charge level photoelectric tube, feed the empty photoelectric tube of low material position photoelectric tube, material, have material photoelectric tube, automatic feed unit bag
Include charging and start module, charging valve opening module, pipe tobacco height monitoring modular, charging operation module, photoelectric tube
Signaling module, charging valve closedown module, specifically：
Charging starts module, automatic feed state is opened by switch control rule, into next module；
Charging valve opens module, receives and starts automatically feed instruction, and control material output valve is automatically switched off, and feeds
Valve is automatically opened up, and system enters material state for the treatment of, connection operation module；
Pipe tobacco height monitoring modular, monitoring charging high charge level photoelectric tube, the low material position photoelectric tube of charging, when the high material of charging
Position photoelectric tube, the low material position photoelectric tube of charging send a signal to operation module after blocking the several seconds simultaneously；
Charging operation module, tail band motor starts stepping, and after each pipe tobacco is full, tail band motor stepping again, repetition is followed
Ring, keeps each photoelectric tube signal of monitoring, in charging high charge level photoelectric tube, feeds low material position photoelectric tube while blocking,
In the case of expecting that empty photoelectric tube is blocked more than 1 minute or has material photoelectric tube to block more than 5 minutes simultaneously, start connection
Photoelectric tube has signaling module；
Photoelectric tube has signaling module, in charging high charge level photoelectric tube, feeds low material position photoelectric tube while blocking, while
In the case that the empty photoelectric tube of material is blocked more than 1 minute or has material photoelectric tube to block more than 5 minutes, connection charging valve
Closedown module；
Charging valve closedown module, control charging valve is automatically switched off, and charging terminates.
Self-emptying unit connection material output valve, charging high charge level photoelectric tube, the low material position photoelectric tube of charging, the empty light of material
Fulgurite, there is material photoelectric tube, self-emptying unit includes that the discharging being sequentially connected starts module, material output valve and opens mould
Block, discharging operation module, photoelectric tube no signal module, material output valve closedown module,
Discharging starts module, and controlling switch enters self-emptying state, starts material output valve and opens module；
Material output valve opens module, automatically opens up discharge door after upstream device prepares and starts the signal of module is connected to,
Startup optimization module；
Discharging operation module, after material output valve is opened, rake and tail band motor bring into operation, and start photoelectric tube no signal
Module；
Photoelectric tube no signal module, in the empty photoelectric tube of material and has that material photoelectric tube is arbitrary to be exposed or all expose to expect shape end to end
During state, tail band high-speed cruising is controlled；Material is empty and has material photoelectric tube all to block for normal discharge state, tail band low speed fortune
OK；Until all photoelectric tubes all expose after rear several minutes, rake and tail band motor are out of service, and connection material output valve is closed
Mold closing block；
Material output valve closedown module, receives out code, closes material output valve, and discharging terminates.
Control device includes tail band velocity adjustment apparatus, single-set operation device, and the single-set operation device includes " hand
It is dynamic/automatically " knob, guidance panel, be configured to：" manual/auto " knob is turned round to carrying out unit by manually
Operation, guidance panel is configured under unit state to indicate according to guidance panel, tail band motor, rake motor is carried out
Start-stop operation, to feeding valve and material output valve switch door operation is carried out.
Offline pipe tobacco automatic transport control system, using above-mentioned offline Tobacco-feeding device.
Finally it should be noted that:Above example only to illustrate this case technical scheme rather than a limitation；To the greatest extent
Pipe has been described in detail with reference to preferred embodiment to this case, and those of ordinary skill in the art should be understood：
Still the specific embodiment of this case can be modified or equivalent is carried out to some technical characteristics；And not
Depart from the spirit of this case technical scheme, it all should cover in the middle of the technical scheme scope being claimed in this case.
Claims (10)
1. a kind of offline Tobacco-feeding device, it is characterised in that including pipe tobacco transport vehicle, the first photocell detection device,
Second photocell detection device, horizontal charge car, control device,
Pipe tobacco transport vehicle includes accommodating the container of pipe tobacco, and container bottom surface is that belt carries pipe tobacco, skin using tail band
Band connection tail band motor, tail band motor connection control device；
Longitudinal distributing mode of pipe tobacco transport vehicle reaches default using heap cloth is sought into the pipe tobacco in container
During height, tail band motor rotation, the belt of tail band is moved forward out the fore-and-aft distance of the cloth for being available for new, with
Start new cloth；
Transport vehicle laterally be car body charging valve width on cloth be by one along width of the carbody direction
Laterally distribution device is fed；
First photocell detection device is used to detect pipe tobacco height, detects using when pipe tobacco preset height is reached
Device sends a signal to control device, control device control tail band motor movement；
Second photocell detection device is used to detect pipe tobacco full scale, when pipe tobacco has been piled with container head,
Second photocell detection device sends a signal to control device, and control device closes tail band according to the time of setting
Motor.
2. a kind of offline Tobacco-feeding device according to claim 1, it is characterised in that described horizontal cloth
Car is arranged on pipe tobacco transport vehicle body top, and horizontal charge car to pipe tobacco transport vehicle charging valve back and forth delivers cloth
Material；By charging valve from dolly top container into the car, charging valve is opened in pipe tobacco transport vehicle to pipe tobacco
Car body top, charging valve is opened and closed by control device control.
3. a kind of offline Tobacco-feeding device according to claim 2, it is characterised in that pipe tobacco transport vehicle discharges
Valve is automatically-controlled door, and material output valve connection control device, control device sends and instructs the material output valve to open letter
After number, material output valve is reached behind position, and control device control is harrowed and tail band motor operation, and pipe tobacco passes through tail band quilt
Feed opening is sent, tail band transmission speed is controlled to adjust discharge rate by control device, when first, second
Photocell detection device is signaled to after control device, and control device control rake and tail band motor are out of service,
Discharging terminates.
4. a kind of offline Tobacco-feeding device according to claim 2, it is characterised in that material output valve is externally provided with
Outlet belt feeder, the pipe tobacco that Jing material output valves are sent is harrowed material roller and is sent on outlet belt feeder.
5. according to the arbitrary described a kind of offline Tobacco-feeding device of Claims 1-4, it is characterised in that the first light
Fulgurite detection means includes charging high charge level photoelectric tube, feeds low material position photoelectric tube；Second photocell detection is filled
Put including the empty photoelectric tube of material, have material photoelectric tube.
6. a kind of offline Tobacco-feeding device according to claim 5, it is characterised in that control device include from
Dynamic feed unit, automatic feed unit connection charging valve, charging high charge level photoelectric tube, the low material position light of charging
Fulgurite, the empty photoelectric tube of material, there is material photoelectric tube, automatic feed unit includes that charging starts module, charging valve
Open module, pipe tobacco height monitoring modular, charging operation module, photoelectric tube signaling module, charging valve to close
Mold closing block, specifically：
Charging starts module, automatic feed state is opened by switch control rule, into next module；
Charging valve opens module, receives and starts automatically feed instruction, and control material output valve is automatically switched off,
Charging valve is automatically opened up, and system enters material state for the treatment of, connection operation module；
Pipe tobacco height monitoring modular, monitoring charging high charge level photoelectric tube, the low material position photoelectric tube of charging, works as charging
High charge level photoelectric tube, the low material position photoelectric tube of charging send a signal to operation module after blocking the several seconds simultaneously；
Charging operation module, tail band motor starts stepping, after each pipe tobacco is full, the stepping again of tail band motor, weight
Circulation again, keeps each photoelectric tube signal of monitoring, same in charging high charge level photoelectric tube, the low material position photoelectric tube of charging
When block, while expecting that empty photoelectric tube is blocked more than 1 minute or has material photoelectric tube to block the situation more than 5 minutes
Under, starting connection photoelectric tube has signaling module；
Photoelectric tube has signaling module, in charging high charge level photoelectric tube, feeds low material position photoelectric tube while blocking,
In the case of expecting that empty photoelectric tube is blocked more than 1 minute or has material photoelectric tube to block more than 5 minutes simultaneously, connection
Charging valve closedown module；
Charging valve closedown module, control charging valve is automatically switched off, and charging terminates.
7. a kind of offline Tobacco-feeding device according to claim 5 or 6, it is characterised in that control device bag
Include self-emptying unit, self-emptying unit connection material output valve, charging high charge level photoelectric tube, the low material of charging
Position photoelectric tube, the empty photoelectric tube of material, there is material photoelectric tube, self-emptying unit includes that the discharging being sequentially connected starts
Module, material output valve are opened module, discharging operation module, photoelectric tube no signal module, material output valve and are closed
Module,
Discharging starts module, and controlling switch enters self-emptying state, starts material output valve and opens module；
Material output valve opens module, and being connected to, discharge door after upstream device prepares and starts the signal of module is automatic
Open, startup optimization module；
Discharging operation module, material output valve open after, rake and tail band motor bring into operation, start photoelectric tube without
Signaling module；
Photoelectric tube no signal module, in the empty photoelectric tube of material and has that material photoelectric tube is arbitrary to be exposed or all expose for end to end
During material state, tail band high-speed cruising is controlled；Material is empty and has material photoelectric tube all to block as normal discharge state, bottom
Band low cruise；Until all photoelectric tubes all expose after rear several minutes, rake and tail band motor are out of service, even
Connect material output valve closedown module；
Material output valve closedown module, receives out code, closes material output valve, and discharging terminates.
8. according to the arbitrary described a kind of offline Tobacco-feeding device of claim 1 to 7, it is characterised in that control dress
Put including tail band velocity adjustment apparatus, single-set operation device, the single-set operation device includes " manual/auto "
Knob, guidance panel, are configured to：" manual/auto " knob is turned round to carrying out single-set operation by manually,
Guidance panel is configured under unit state to indicate according to guidance panel, tail band motor, rake motor has been carried out
Stop operation, to feeding valve and material output valve switch door operation is carried out.
9. a kind of offline pipe tobacco automatic transport control system, it is characterised in that arbitrary using the claims 6 to 8
Described a kind of offline Tobacco-feeding device.
10. a kind of offline pipe tobacco automatic transport control method, it is characterised in that including following content：
Cloth：Longitudinal distributing mode of pipe tobacco transport vehicle is reached using heap cloth is sought into the pipe tobacco in container
During default height, tail band motor rotation, belt moves forward a segment distance, and new cloth is started immediately；
Charging：Pipe tobacco transport vehicle cloth transversely is by a horizontal charge car on width of the carbody direction
Realize, conveyer belt operation, stopping, commutation are all by proximity switch and limit switch control realization；
When transport vehicle needs to transport pipe tobacco, transport vehicle reaches specified feed points, and by programme-control roof valve is fed
Open, from the horizontal charge car of car body top to the reciprocal cloth of transport vehicle charging valve, into the pipe tobacco in container
When reaching default height, tail band motor rotation, belt moves forward a segment distance, and new cloth is started immediately
Material；After a period of time cloth, pipe tobacco reaches container head, when detecting that photoelectric tube detects pipe tobacco,
Represent that pipe tobacco has been filled with, continue to feed a period of time, allow afterbody container to fill pipe tobacco, be then shut off top and enter
Material valve, feeding work is completed；
Discharging：When pipe tobacco transport vehicle reaches discharging station, by operation standard starting device；It is connected to discharge end " accurate
It is standby " after signal, material output valve is automatically opened up；As disconnected, material output valve is automatically switched off " preparation " signal；Connect
To discharge end " allowing discharging " signal, in the case that material output valve reaches position, harrow and tail band motor operation；
Pipe tobacco is forwarded immediately by tail band, and the arrangement of rake material roller position and design can guarantee that cigarette material is fluffy and equal
Even to be discharged on outlet belt feeder, discharging starts rear tail band and the operation of rake material roller, and discharge rate is by adjustment
Tail band speed is controlling；Discharging detection sensor sends a signal to after the signal that material has gone out is detected
Control device, control device sends instruction and makes that rake and tail band motor are out of service, and discharging terminates.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510736387.1A CN106628894B (en) | 2015-11-03 | 2015-11-03 | Offline Tobacco-feeding device, the automatic transport control system of offline pipe tobacco and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510736387.1A CN106628894B (en) | 2015-11-03 | 2015-11-03 | Offline Tobacco-feeding device, the automatic transport control system of offline pipe tobacco and method |
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| CN106628894A true CN106628894A (en) | 2017-05-10 |
| CN106628894B CN106628894B (en) | 2019-03-05 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113291877A (en) * | 2021-06-18 | 2021-08-24 | 云南烟叶复烤有限责任公司师宗复烤厂 | Method and system for uniformly distributing materials in buffer cabinet |
| CN113436195A (en) * | 2021-08-27 | 2021-09-24 | 湖南磐钴传动科技有限公司 | Tobacco shred ordering adjusting method based on image processing |
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|---|---|
| CN106628894B (en) | 2019-03-05 |
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