Colored steel automation is cut film device and cuts membrane process
Technical field
The invention belongs to the colored steel manufacturing process area of household appliances shell, Discussion on architecture decoration etc., is related to all of
Household electrical appliances Coil Coating Products, specifically, are related to a kind of colored steel automation and cut film device and cut membrane process.
Background technology
When at present client buys middle back home refrigerator, the manual diaphragm for tearing door body surface is needed, but during dyestripping,
Because of door body reasons, the part diaphragm residual after dyestripping is caused to be mixed in panel and door lining, it is impossible to which cleaning is dry
Only, very big trouble is caused to client.Each household electrical appliances manufacturer obtains Market Feedback, the diaphragm quilt in coloured board door body surface face in succession
Panel and door lining are clamped, and user, it is difficult to tear clean, complains very big when diaphragm is torn.In consideration of it, colored steel manufacturer and household electrical appliances system
Make the various zero folder film schemes of business's joint research:
Scheme one:Door body is dispatched from the factory without diaphragm, discussion result:It is easily dirty, and easily occur sliding rough, scheme during packed and transported
NG;
Scheme two:Pre- ornamental strip again after PE films at panel are uncovered into one section when door shell is pre-installed.As a result:Cause because PE films cover injustice
Foaming overlay film impression, has a strong impact on door body outward appearance, this scheme NG;
Scheme three:One section of PE film is reserved at colored steel edge not cover, as a result, reserve one section of PE film not in the both sides that only ensure that coiled strip
Cover (i.e.:For vertical line product is capable of achieving door lining both sides zero folder film, upper and lower panel side can not, and for band product, be only capable of realizing
The upper and lower folder of panel side zero film, and door lining side can not), and can not realize that four sides all zero press from both sides film, and because colored steel edge does not cover PE films
The door shell for causing scratches bad up to more than 3%, and refrigerator inside complaint is larger;This scheme as transition scheme, and can only can not be protected
Demonstrate,prove all products to realize;
Scheme four:The edge of scale material is carried out on a moving belt artificial half with forms such as electric iron or cutter certainly in metal plate process
Dynamicization draws film, and this stroke of membrane process beat is slow, and efficiency is low, and the 20S times are needed per a material, and needs 2 people to carry out operation equipment.This technique
Efficiency beat is low, and cost of labor is high, it is impossible to meet production requirement.
The membrane process that cuts in the market is mostly manually to cut behaviour in film belt line with instruments such as electric iron or blades
Make, have the disadvantage that efficiency is low, cost of labor is high, be not suitable for quantitatively operation.
For the requirement of market terminal, urgent need will release one kind and both meet the folder film requirement of client zero, and internal life is can ensure that again
Produce the automation smoothly implemented and draw film production line.
The content of the invention
For the problem that prior art and product are present, the invention provides a kind of high degree of automation, can guarantee that colored steel
Film is cut on four sides, and efficiency beat disclosure satisfy that the colored steel automation of refrigerator beat requirement is cut film device and cuts membrane process.
To solve above-mentioned technical problem, the present invention is employed the following technical solutions and is achieved:
Film device is cut in a kind of automation of colored steel, including feeding device, lowering or hoisting gear, running gear, laterally draws film device, longitudinal direction and draw
Film device, blanking device, controller.
Further, the feeding device, blanking device structure are identical, using automatic material-absorbing mode, the feeding dress
Put including suction cup carrier, multiple vacuum cups and vacuum generator are set in the suction cup carrier, the vacuum cup is grouped two-by-two.
Further, the lowering or hoisting gear is used for the vertical displacement movement of suction cup carrier, including the first cylinder, first gas
The suction cup carrier is lifted or landed by cylinder, and the lowering or hoisting gear also sets up the flanged linear bearing seat of multigroup extended type.
Further, the running gear is used to drive suction cup carrier to walk, and the running gear includes variable frequency reducer motor
With first straight line guide rail, power is done using variable frequency reducer motor, taken exercises guiding using first straight line guide rail.
Further, the horizontal stroke of film device includes horizontal fixed mount, away from the feeding on the horizontal fixed mount
Device side is provided with two sets and laterally draws film head, and the horizontal fixed mount is provided with scale material conveying device and positioner, described
Scale material conveying device includes variable frequency reducer motor and two driving belts be arrangeding in parallel, arranges below the driving belt
Magnetic stripe;The positioner sets two sets of side location-plates, and a set of location-plate is fixed, and another set of location-plate is active edges, and is provided with
Second cylinder, by the second cylinder as driving force.
Further, film device is drawn in the longitudinal direction includes longitudinally fixed frame, and the longitudinally fixed frame is provided with and laterally consolidates
Determine scale material conveying device described in structure identical and the positioner on frame;The top of the longitudinally fixed frame is provided with aluminium profiles
Material support, is provided with two sets of second straight line guide rails, ball-screws on the aluminium section bar support, in the second straight line rail end
Aluminium section bar support be provided with two sets longitudinal direction draw film heads, the longitudinal direction draw film head can along the aluminium section bar bracket slide adjust the two
The distance between;The aluminium section bar support is provided with steel ruler.
The horizontal fixed mount and longitudinally fixed frame adopt aluminium section bar, the aluminium section bar to be provided with steel ruler.
Further, the horizontal stroke of film head with longitudinal direction draw film header structure it is identical, including electric iron, solid-state relay,
Temp controlled meter.
Membrane process is cut in a kind of colored steel automation, and its technological process is as follows:Manipulator feeding → be automatically positioned → laterally draw film
Film → manipulator blanking is drawn in → longitudinal direction, and the whole electric control part for drawing membrane process is automatically performed using PLC controls.
Further, the processing step is specific as follows:
1)Sucker feeding:Film scale material to be cut is placed on in advance feeding region, the vacuum cup in suction cup carrier draws scale material, is inhaled
Material vacuum is provided by vacuum generator;
2)Rise suction cup carrier:Suction cup carrier is drawn after scale material, is lifted suction cup carrier by the first cylinder of lowering or hoisting gear, meanwhile, rise
The flanged linear bearing seat of extended type on falling unit is taken exercises guiding;
3)Transport suction cup carrier:Running gear is walked after suction cup carrier adsorbs scale material and lowering or hoisting gear moves vertically to specified location
To scale material lowered position set in advance, and initial position is again returned to treat next do action, running gear is change
Frequency reducing motor does power, and first straight line guide rail is taken exercises guiding;
4)Laterally draw film:Scale material is positioned first, and scale is anticipated position by the second air cylinder driven location-plate;Then scale material fortune is conveyed
Dynamic, scale material is conveyed by driving belt, is laterally drawn below film head by two sets on horizontal fixed mount, and two sets are drawn film head by scale
Material scalds along its two horizontal side form to be crossed out;Two sets laterally draw film heads according to the steel ruler on horizontal fixed mount adjust therebetween away from
From adapting to scale material size;
5)Conveying scale material, scale material is transported to longitudinal direction stroke film device and presets by the driving belt that variable frequency reducer motor drives
Position;
6)Draw film in longitudinal direction:Scale material is positioned first, and scale is anticipated position by the 3rd air cylinder driven location-plate;Then, two sets of longitudinal directions are drawn
Film head is synchronous to be driven along second straight line guide rail by scale material top by ball-screw, is drawn film head for two sets and is indulged scale material along it
To two side forms scald cross out, be then back to initial position;Draw film heads and adjust the two it according to the steel ruler on aluminium section bar in two sets of longitudinal directions
Between distance adapting to scale material size;
7)Scale material is transported to blanking predetermined location, sucker blanking.
The present invention is to carry out being sized by four side diaphragms of colored steel cutting and uncovering, to guarantee that colored steel is installing lower decorations
Diaphragm is not mingled with when bar and left and right door are served as a contrast, and realizes zero folder film, and client very easily can tear diaphragm, and not
Outward appearance is affected, and automatic equipment cuts film, improves efficiency, solves manpower.
Compared with prior art, advantages of the present invention and good effect are:
1)High degree of automation:The present invention draws film device using automation, without the need for artificial pendulum material, can be placed directly in household electrical appliances manufacture enterprise
Before the panel beating operation of industry, be truly realized it is unmanned, contrast reduce 2 it is artificial.
2)Production efficiency:Standardized colored steel, the time within 10s, than semi-automatic film 20s/ 1 times of lifting is drawn.
3)Meet the side of colored steel four and draw film requirement, thoroughly realize the side of colored steel four PE film zero and press from both sides membrane process requirement.
Description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is the overall structure diagram for automating and cutting film device specific embodiment of the present invention.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples pair
The present invention is described in further detail.It should be appreciated that embodiment described herein is only to explain the present invention, and without
It is of the invention in limiting.
With reference to shown in Fig. 1, the embodiment is that film device, including feeding device 10, lowering or hoisting gear are cut in a kind of colored steel automation
20th, running gear 30, laterally stroke film device 40, longitudinal direction stroke film device 50, blanking device 60, controller(Not shown in figure), respectively
Partial detailed construction is specific as follows:
70 is the scale material of film to be cut;
Feeding device 10 adopts automatic material-absorbing mode, and it includes suction cup carrier 11,12 diameter 50mm of setting in suction cup carrier 11
Vacuum cup 12 draws scale material, and by being grouped two-by-two, suction vacuum is provided vacuum cup 12 by vacuum generator;
Lowering or hoisting gear 20 is used for the vertical displacement movement of suction cup carrier 11, including the first cylinder 21, and the first cylinder 21 is by suction cup carrier 11
Lifted or landed, be to ensure that suction cup carrier 11 operates steadily, the flanged linear bearing seat 22 of the four groups of extended types of setting of lowering or hoisting gear 20
It is oriented to, it is ensured that the generation of the fluent vibration situation of vertical movement;
Running gear 30 is used to drive suction cup carrier 11 to walk, and running gear 30 includes variable frequency reducer motor 31 and first straight line guide rail
32, power is done using variable frequency reducer motor 31, taken exercises guiding using first straight line guide rail 32.
Laterally drawing film device 40 includes horizontal fixed mount 41, and two are provided with away from the side of feeding device 10 on horizontal fixed mount 41
Set laterally draws film head 42, and horizontal fixed mount 41 is provided with scale material conveying device and positioner, and scale material conveying device includes
The driving belt 44 that variable frequency reducer motor 43 and two be arranged in parallel, below driving belt 44 magnetic stripe is arranged, it is ensured that scale material
70 conveyings are reliable and stable;Positioner sets two sets of side location-plates, and a set of location-plate 45 is fixed, and another set of location-plate 46 is activity
Side is simultaneously provided with the second cylinder 47, by the second cylinder 47 as driving force.Laterally fixed mount 41 adopts aluminium section bar, aluminium section bar to be provided with
Steel ruler.
Film device 50 is drawn in longitudinal direction includes longitudinally fixed frame 51, and longitudinally fixed frame 51 is provided with and structure on horizontal fixed mount 41
Identical scale material conveying device, is additionally provided with positioner, and the positioner includes two sets of locating wheels, the wherein locating wheel of side
52 fix, and the locating wheel 53 of opposite side is driven using the 3rd cylinder 54 fixes;The top of longitudinally fixed frame 51 is provided with rectangular configuration
Aluminium section bar support 55, two sets of second straight line guide rails 56, ball-screw 57 are provided with aluminium section bar support 55, lead in second straight line
The aluminium section bar support of the end of rail 56 is provided with two sets of longitudinal directions and draws film head 58, and longitudinal direction is drawn film head 58 and can be adjusted along the slip of aluminium section bar support 55
Section distance therebetween;Aluminium section bar support 55 is provided with steel ruler.Longitudinally fixed frame 51 adopts aluminium section bar, aluminium section bar to be provided with steel
Chi.
Blanking device 60 is identical with the structure of feeding device 10, repeats no more.
Membrane process is cut in a kind of colored steel automation, and its technological process is as follows:Manipulator feeding → be automatically positioned → laterally draw film
Film → manipulator blanking is drawn in → longitudinal direction, entirely draws membrane process by controller control, wherein, electric control part is each special using PLC controls
Machine can be controlled individually, realize individually manually, production automatically, while can all fronts on line carry out automatic streamline production.
The present invention is to carry out being sized by four side diaphragms of colored steel cutting and uncovering, to guarantee that colored steel is installing lower decorations
Diaphragm is not mingled with when bar and left and right door are served as a contrast, and realizes zero folder film, and client very easily can tear diaphragm, and not
Affect outward appearance, automatic equipment to cut film, improve efficiency and solve manpower.
Concrete technology step is as follows:
1)Sucker feeding:Film scale material 70 to be cut is placed on in advance feeding region, suction cup carrier 11 by 12 diameter 50mm vacuum
Sucker 12 draws scale material, and by being grouped two-by-two, every group of sucker can be closed individually sucker, be easy to the production of different length scale material,
Sucker width and length direction are adjustable, and suction vacuum is provided by vacuum generator;
2)Rise suction cup carrier:Lowering or hoisting gear is the vertical displacement movement device for suction cup carrier, and suction cup carrier 11 draws scale material 70
Afterwards, suction cup carrier 11 is lifted by the first cylinder 21, is to ensure that suction cup carrier 11 operates steadily, lowering or hoisting gear arranges 4 groups of extended type bands
Flange linear bearing seat 22 is oriented to, it is ensured that the generation of the fluent vibration situation of vertical movement;
3)Transport suction cup carrier:Running gear is that suction cup carrier adsorbs scale material and lowering or hoisting gear moved vertically to and walked after specified location
To scale material lowered position set in advance, and initial position is again returned to treat next do action, running gear 30 is
Variable frequency reducer motor 31 does power, and first straight line guide rail 32 is taken exercises the device of guiding;
4)Laterally draw film:Scale material 70 is positioned first, scale material 70 is positioned in wire body to be realized using the second cylinder 47, positioning system
Two sets of side positioning of system setting, a set of fixation, by the second cylinder as driving force, the second cylinder 47 drives positioning to another set of active edges
Scale is anticipated position by plate 46;
Then the motion of scale material is conveyed, scale material conveying device is using band sliver flat belt(Driving belt)Conveying, divides into magnetic stripe,
Guarantee that product conveying is reliable and stable;
When laterally drawing film, scale material is moved, electric iron(Laterally draw film head)It is motionless, laterally draw and arrange on film device two sets strokes of film heads,
It is separately fixed on aluminium section bar, scale material is conveyed by driving belt 44, by two sets on horizontal fixed mount 41 film head is laterally drawn
Below, scale material 70 is scalded and is crossed out by two sets strokes of film heads 42 along its two horizontal side form;Aluminium shape surface has steel ruler in order to each
Adjustment product size makes reference, and draws the achievable adjustment to different product width on aluminium section bar of film head, draws the portion that perms of film head
Divide and use technical grade digital-display electric soldering iron.Hereinafter perm herewith;
5)Conveying scale material, it is pre- that scale material 70 is transported to longitudinal direction stroke film device by the driving belt 44 that variable frequency reducer motor 43 drives
First setting position;
6)Draw film in longitudinal direction:Scale material 70 is positioned first, scale material 70 is positioned in wire body and realized using the 3rd cylinder 54, positioning system
Two sets of side positioning of system setting and a set of jacking are positioned for being accurately positioned scale material, and the driving locating wheel 53 of the 3rd cylinder 54 will
Scale material 70 is positioned;Then, two sets of longitudinal directions are drawn synchronous the drive along second straight line guide rail 56 by ball-screw 57 of film head 58 and are passed through
The top of scale material 70, two side forms of the two sets strokes of film heads 58 by scale material along its longitudinal direction scald to be crossed out, and is then back to initial position;Two sets
Draw film head and adjust distance therebetween to adapt to scale material size according to the steel ruler on aluminium section bar in longitudinal direction;
When film is longitudinally drawn, scale material is motionless, and electric iron is moved, and longitudinal direction is drawn film device and adds ball-screw group by two sets of line slideway auxiliaries
Conjunction is formed, synchronous to retreat, and drawing film head can adjust different product width dimensions to meet the production requirement of different product, type along section bar
Steel ruler is equipped with material and is made reference in order to adjustment product size every time.
7)The scale material 70 of four side barrier films is transported to blanking predetermined location, sucker blanking.
Cut membrane process condition:
1. the sheet material species that stroke film is suitable for:PEM\VCM\PCM\ACM\PPM;
2. stroke lamina membranacea material specification:It is long:350 ~ 2000mm, it is wide:150~1000mm, thickness:0.4~0.6 mm;
3. film cutter:Electric iron, solid-state relay, temp controlled meter control, but to ensure constant temperature, electric iron fixed position need to do
It is adjustable, the Production requirement of prescribed product specification can be met.
4. film speed is cut:≤ 10S/ parts(AUTO patterns)
Draw film head and adopt electrical heating form, cut PE films by the way that PE films are scalded into the form drawn, while scald film head can not be by
Colored steel part under PE films scratches.By drawing(Scald)The mode of film makes diaphragm be capable of achieving to peel off with four edges of colored steel, from
And realize that customer process stays film requirement.
The present invention is to cut film device using automation, the diaphragm on the side of colored steel four is cut and install again after film panel and door lining,
The folder membrane process requirement of refrigerator zero is reached, client's public praise is lifted.
The above, is only presently preferred embodiments of the present invention, is not the restriction for making other forms to the present invention, is appointed
What those skilled in the art changed possibly also with the technology contents of the disclosure above or be modified as equivalent variations etc.
Effect embodiment.But it is every without departing from technical solution of the present invention content, according to the technical spirit of the present invention to above example institute
Any simple modification, equivalent variations and the remodeling made, still falls within the protection domain of technical solution of the present invention.