CN106627138A - Truck overload limiting system - Google Patents

Truck overload limiting system Download PDF

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Publication number
CN106627138A
CN106627138A CN201611074055.2A CN201611074055A CN106627138A CN 106627138 A CN106627138 A CN 106627138A CN 201611074055 A CN201611074055 A CN 201611074055A CN 106627138 A CN106627138 A CN 106627138A
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China
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mcu
vehicle
overload
module
load
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CN201611074055.2A
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CN106627138B (en
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翁选龙
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K28/00Safety devices for propulsion-unit control, specially adapted for, or arranged in, vehicles, e.g. preventing fuel supply or ignition in the event of potentially dangerous conditions
    • B60K28/08Safety devices for propulsion-unit control, specially adapted for, or arranged in, vehicles, e.g. preventing fuel supply or ignition in the event of potentially dangerous conditions responsive to conditions relating to the cargo, e.g. overload
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60QARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q9/00Arrangement or adaptation of signal devices not provided for in one of main groups B60Q1/00 - B60Q7/00, e.g. haptic signalling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/023Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
    • B60R16/0231Circuits relating to the driving or the functioning of the vehicle
    • B60R16/0232Circuits relating to the driving or the functioning of the vehicle for measuring vehicle parameters and indicating critical, abnormal or dangerous conditions

Abstract

The invention discloses a truck overload limiting system which comprises a monitoring module, a sensor set and a limiting unit. The monitoring module comprises a first MCU, a signal filter, a signal amplifier, a voltage stabilizing module, an execution triggering interface, a liquid crystal display module and an acousto-optic alarm module, wherein the voltage stabilizing module, the execution triggering interface, the liquid crystal display module and the acousto-optic alarm module are connected with the first MCU in parallel. The sensor set comprises weighing sensors arranged on all groups of steel plate springs of a truck and connected with the signal amplifier, an angle sensor connected with the first MCU, a truck driving judging circuit and a truck vibration judging circuit, wherein the truck driving judging circuit and the truck vibration judging circuit are connected with the first MCU in parallel. The limiting unit comprises a serial port communication part connected with the execution triggering interface, a second MCU connected with the serial port communication part, a CAN controller connected with the second MCU, a CAN transceiver connected with the CAN controller, and a relevant CAN node connected with the CAN transceiver. The truck overload limiting system has the effects of being low in cost, stable in performance and convenient to popularize.

Description

A kind of bogie overload restriction system
Technical field
The present invention relates to a kind of vehicle load technical field, more particularly to a kind of bogie overload restriction system.
Background technology
In recent years, the illegal transport phenomena of vehicle overload overload is extremely serious, not only damages highway infrastructures, causes a large amount of Road traffic accident, and directly result in Market of Roadway Transportation harmful competition and vehicle production use order confusion.Mesh Before, bogie on the market transfinites system processed, and it can effectively limit the overload behavior of load-carrying vehicle, for current country, society Huge practical function and realistic meaning are suffered from the common people, specifically:First, it can greatly prevent the now whole nation it is multiple because of car Overweight and caused traffic accident accident, protects life property safety of people;Second, it is common that it can greatly reduce the whole nation now Road, bridge because vehicle overload caused by road cracking and bridge collapse accident, protect public property safety;3rd, it Administration cost can be greatly reduced facilitates traffic department to surpass the 3rd to lorry, and it can greatly reduce administration cost and facilitate traffic department pair Lorry surpasses the 3rd, and it can greatly reduce administration cost and facilitate traffic department to surpass the 3rd to lorry, and it can greatly reduce administration cost Traffic department is facilitated to surpass the 3rd to lorry, it can greatly reduce administration cost and facilitate monitoring of the traffic department to overloading wagon behavior Management, saves social resources;4th, it can to a certain degree reduce anthropic factor of some areas personnel when Freight Transport is examined Caused corruption, will determine that transformation computer measurement, for my party's anti-corruption struggle contribution;5th, it can be momentarily right Vehicle-mounted cargo is weighed, and improves the operational efficiency of enterprise, reduces entreprise cost, boosting economic growth.Resulting society Benefit is it is clear that both specification motor transport services, is also made that significant contribution for social development.It is super to vehicle to realize The control management of load, typically installs anti-overload detector, overload induction apparatuss or overload long-distance monitorng device on vehicle, but This kind of mode all lays particular emphasis on overload sensing or background monitoring, overload condition is reported to the police by LED flickers, it is impossible to vivid in real time Display vehicle weight information, it is impossible to arrange or inquire about corresponding LOAD CELLS, man-machine interaction is poor.Additionally, there are The defect of high cost.
The content of the invention
In view of the above problems, it is an object of the invention to provide a kind of low cost, stable performance and be easy to promote load-carrying Car overload restriction system.
For achieving the above object, a kind of bogie overload restriction system that the present invention is provided, wherein, including monitoring module, The sensor group being connected with monitoring module and limiting unit.Monitoring module includes the signal filter that an a MCU and MCU connects Ripple device and the signal amplifier of traffic filter connection, and Voltage stabilizing module in parallel with a MCU respectively, execution triggering interface (serial communication), LCD MODULE and sound and light alarm module.Sensor group includes being installed on every group of leaf spring of vehicle And the LOAD CELLS that is connected with signal amplifier and the angular transducer of MCU connections, and it is in parallel with a MCU respectively Vehicle traveling decision circuitry and Vehicular vibration decision circuitry.Limiting unit includes that the serial ports being connected with execution triggering interface leads to The CAN controller of the 2nd MCU and the 2nd MCU connection of letter and serial communication connection and the CAN transmitting-receivings being connected with CAN controller Device, and the related CAN nodes to CAN transceiver connection.
In some embodiments, LOAD CELLS is four.
A kind of bogie overload limits systematic difference, specific as follows:
(1) initial SBR;
(2) whether route protection observation circuit there is exception;
(3) when normal, judge that this weighs the load for obtaining for vehicle static load, if vehicle is under steam, liquid Brilliant display module shows " traveling ", and MCU does not make a decision;
(4) if in the reasonable scope whether vehicle judge Vehicular vibration not in traveling;If 1) not in the reasonable scope, Then LOAD CELLS, angular transducer collection signal send MCU process to;2) MCU calculates vehicle transient state axle load, transient state and always carries Lotus, and multilevel iudge overload condition;3) MCU will send information in LCD MODULE, shows road grade angle, shows transient state Full payload, axle are carried and show overload condition;4) thus, judging overload of vehicle;If 5) do not overload, initial preparation shape is returned State;If 6) there is overload, restriction performing module MCU is stopped oily signal and continues 5 seconds to CAN transmission;
(5) if in the reasonable scope, LOAD CELLS, angular transducer collection signal send MCU process to;
(6) MCU calculates vehicle static axle load, static full payload, and multilevel iudge overload condition;
(7) MCU will send information in LCD MODULE, shows road grade angle, shows that static full payload, axle carry aobvious Show overload condition;
(8) thus, judging overload of vehicle;If not overloading, initial SBR is returned;
(9) if there is overload, overload sound and light alarm starts triggering and limits performing module;
(10) after, restriction performing module is stopped oily signal vehicle and refuses to start to CAN transmission;
When above-mentioned route protection observation circuit occurs abnormal, overload sound and light alarm starts triggering and limits performing module;It Afterwards, limit performing module to CAN send stop oily signal vehicle refuse start.
The invention has the beneficial effects as follows with low cost, stable performance and being easy to the effect promoted.Due to overload of vehicle limit Device processed is the quality that leaf spring during weight is monitored using strain transducer, and the value of slope calculating vehicle for merging road is always carried Lotus and axle situation of change.Using when, if vehicle do not travel and body vibrations situation setting zone of reasonableness in, judge It is vehicle static load that this weighs the load for obtaining, if vehicle is under steam, screen display " traveling ", MCU does not do and sentences It is disconnected.If vehicle is not travelled but vibrated beyond zone of reasonableness, MCU carries out dynamic weighing.Realize a low, stable performance and just In the effect promoted.
Description of the drawings
Fig. 1 is the system block diagram of the present invention;
Fig. 2 is the working-flow figure of the present invention.
Specific embodiment
Invention is described in further detail below in conjunction with the accompanying drawings.
The restriction system as shown in figure 1, a kind of bogie overloads, including monitoring module, the sensor being connected with monitoring module Group and limiting unit.Monitoring module includes what the traffic filter and traffic filter of a MCU and MCU connections connected Signal amplifier, and Voltage stabilizing module in parallel with a MCU respectively, execution triggering interface (serial communication), LCD MODULE And sound and light alarm module.Sensor group includes being installed on weighing of being connected on every group of leaf spring of vehicle and with signal amplifier Sensor and the angular transducer of MCU connections, and vehicle traveling decision circuitry in parallel with a MCU respectively and vehicle Vibration decision circuitry.Limiting unit includes the second of the serial communication and serial communication connection being connected with execution triggering interface The CAN controller of MCU and the 2nd MCU connections and the CAN transceiver being connected with CAN controller, and be connected with CAN transceiver Related CAN nodes.LOAD CELLS is four.The sensor group is strain gauge transducer, and this programme have selected adhesive type should Become sensor, strain transducer can calculate spring carried mass by measuring vehicle leaf spring surface strain values, and then obtain Vehicle full payload and each axle axle load.The advantage of adhesive type strain transducer mainly has following several:Side amount answers precision and sensitive It is higher, dependable performance and stable;Foil gauge is very easy to use, light weight, ring that speed is fast, and size is little, structure is relatively simple It is single, kinetic measurement had both been can be applicable to, static measurement is can be applicable to again;Detection range is wide, you can survey plastic deformation, also can detect bullet Property deformation, deflection is between 1%-20%;To external world environmental suitability is very strong, can in high/low temperature, under water pressure, radioprotective and The very severe condition of the environment such as high-intensity magnetic field is used.Strain transducer is made up of foil gauge and measuring circuit two parts.This programme Metal foil stain gauge is selected, because metal forming grid can work together well than relatively thin with elastomer, therefore certainty of measurement It is very high.Surface area is big, and beneficial to radiating, maximum operating currenbt is larger, can export higher voltage signal, and range of application is larger. Suppleness is good, can be secured at variously-shaped band and survey.In actual applications, mechanical strain is often all smaller, has very Extremely cannot direct measurement.If very small resistance change is detected, while again resistance relative variation △ R/R are converted into the change of curtage, it is desirable to road blocking or the change of voltage produced by special measurement test specimen strain variation Change, it is desirable to the measuring circuit of special measurement test specimen strain variation, generally using AC bridge or direct-current bridge.Bridge circuit With very high sensitivity, and measurement range is wider etc., therefore extensively applies bridge circuit in actually measurement.It is main at present There is the power supply mode of two kinds of bridge circuits of constant pressure and constant current, it is contemplated that vehicle source is constant voltage source, so using constant pressure full-bridge electricity Road, not only bridge sensitivity is high for full-bridge circuit, and when load tends to infinite, will not produce nonlinearity erron, while also having There is the function of temperature-compensating.The variable quantity that above-mentioned angular transducer is accelerated by measurement gravity, and then change angled change. The measurement mutual vertical axises of output transducer two (X, Y-axis) angle value with respect to the horizontal plane, sensor output voltage analog quantity is led to Cross after A/D conversions and be sent to MCU.If above-mentioned vehicle traveling decision circuitry overload restriction system is entered in vehicle travel process to it Lotus detects, after MCU judges overload of vehicle, limiting performing module will make corresponding measure, so certainly will be to traffic safety Bring very big impact.And vehicle can have in the process of moving many vibrations, goods is in overweight or mistake on leaf spring Weight state, so as to the numerical value that LOAD CELLS is measured will be bigger than normal or less than normal.Based on both the above influence factor, overload limits system Must judge whether vehicle travels before system work.The ultimate principle of vehicle traveling decision circuitry is Hall effect, and Hall effect is Refer to when semiconductor membrane or metal are inserted in magnetic field, when having electric current by semiconductor membrane gold, can be perpendicular to electric current and magnetic field Direction on produce induction electromotive force.Hall revolution speed transducer is mainly by permanent magnet gear (being arranged on power transmission shaft), Hall unit Part and associated electronics etc. are constituted.When the vehicle is still, vapour power transmission shaft does not turn, and will not be changed by the magnetic flux of Hall element, Now vehicle traveling decision circuitry exports TTL low levels, and single-chip microcomputer judges that vehicle is not travelled, the collection of data of going forward side by side.Work as vehicle During traveling, vapour drive axis, by the magnetic meeting alternate of Hall sensor, when now vehicle is travelled, vapour drive axis lead to The magnetic flux meeting alternate of Hall sensor is crossed, now, vehicle traveling decision circuitry output TTL high level, single-chip microcomputer judges vehicle In traveling, overload monitoring works with system halt is limited.Although above-mentioned body oscillating decision circuitry vehicle traveling decision circuitry oneself Jing judges the transport condition of vehicle, but for goods, even under dead ship condition, goods there is also micro- before starting after loading It is little to shake, will now impact be produced on the measurement of LOAD CELLS, so to carry out vibration detection after goods is loaded.Car body shakes Dynamic decision circuitry be arranged on body bottom, vibrating sensor from 801S vibration detections probe, its advantage be vibration detection wide ranges, Directionless restriction, and sensitivity can be by circuit control.The principle of this body oscillating decision circuitry is exactly, when car body has vibration, Output height is put down to MCU, and MCU carries out dynamic weighing, and low level is exported when vibrating sensor is not detected by MCU, and MCU is carried out Static weighing.Overload monitoring modular is mainly responsible for the collection of each sensing data, vehicle full payload and axle and calculates each sensing of aobvious duty The collection of device data, vehicle full payload and axle calculate, show measured value, judge overload of vehicle situation and control limits module.
As shown in Fig. 2 a kind of bogie overload limits systematic difference, it is specific as follows:(1) initial SBR;(2) Whether route protection observation circuit there is exception;(3) when normal, judge that this weighs the load for obtaining for vehicle static load, If vehicle is under steam, LCD MODULE shows " traveling ", and MCU does not make a decision;(4) if vehicle is sentenced not in traveling In the reasonable scope whether disconnected Vehicular vibration;If 1) not in the reasonable scope, LOAD CELLS, angular transducer collection signal Send MCU process to;2) MCU calculates vehicle transient state axle load, transient state full payload, and multilevel iudge overload condition;3) MCU is by information It is sent in LCD MODULE, shows road grade angle, shows that transient state full payload, axle carry display overload condition;4) thus, sentencing Break and overload of vehicle;If 5) do not overload, initial SBR is returned;If 6) there is overload, limit performing module MCU to CAN transmission stops oily signal and continues 5 seconds;(5) if in the reasonable scope, LOAD CELLS, angular transducer collection signal Send MCU process to;(6) MCU calculates vehicle static axle load, static full payload, and multilevel iudge overload condition;(7) MCU will believe Breath is sent in LCD MODULE, is shown road grade angle, is shown that static full payload, axle load show overload condition;(8) such as This, judges overload of vehicle;If not overloading, initial SBR is returned;(9) if there is overload, overload sound and light alarm is opened Dynamic triggering limits performing module;(10) after, restriction performing module is stopped oily signal vehicle and refuses to start to CAN transmission;It is above-mentioned Route protection observation circuit when occurring abnormal, overload sound and light alarm starts triggering and limits performing module;Afterwards, limit and perform mould Block stops oily signal vehicle to CAN transmission to be refused to start.
The design principle of the present invention:Vehicle weighing is that carrying goods transfinites the main contents of system processed, only in correct amount Under the premise of wagon load, accurately whether automobile overload can be judged.Car load analysis is weighed most for vehicle-mounted Important, car load analysis includes static and moves important, and car load analysis includes static and dynamic.1) vehicle static load point Analysis.Assume stationary vehicle on the face at road grade angle.2) vehicle dynamic load analysis.To understanding after principle analysis of weighing, car Larger is affected on the accuracy weighed along the displacement on vertical road surface direction, and cause vehicle to produce along vertical road surface direction The principal element of displacement is exactly to vibrate.Causing the factor of Vehicular vibration mainly has, and vehicle is caused due to itself various factors What vibration, the vibration that produced by rough road surface of vehicle and road surface and vehicle were produced by coupling effect shakes It is dynamic.As can be seen here, it is difficult to which quantitative Analysis are carried out to the impact that vibration is caused.And if detected simultaneously when static in view of vehicle Do not overload, but because high vibration produces moment weight state in vehicle travel process, now overload monitoring system is possible to Judge overload of vehicle, and make corresponding treatment measures, so can bring huge hidden danger to traffic safety, so overload Monitoring system must carry out overload monitoring when stopping.Although vibration has a certain impact to weighing precision, can not will be System is designed to vehicle has vibration constantly just not work, and this is to prevent some truck men from entering luggage to idling car.So The system of this programme is designed to when vehicle is travelled not carry out vehicle overload monitoring, but vehicle idling with during continuous loading to car Traveling carries out state and weighs, it is to be appreciated that because interference of shaking in dynamic weighing is than larger, so the steady load measured of dynamic Not as overload of vehicle judgment basis, system is needed to take corresponding measure control to make it surely carry out static weighing again so as to judge to surpass Load situation.Ability is entered Mobile state and is claimed to it when being limited system only when vehicle idling or continuously filled due to the overload of this programme design Weight, so dynamic steady data processing method selects mean value method because this side is simple, and in vehicle idling precision compared with It is high.Carrying outline measuring system is mainly made up of sensor group, monitoring unit and performance element.Sensor group is by any number of Steady sensor (a steady sensor is installed i.e. on every group of leaf spring), angular transducer, vehicle traveling decision circuitry Constitute with Vehicular vibration decision circuitry.The spring carried mass of steady every group of leaf spring of sensor measuring vehicle, angular transducer is surveyed The angle of gradient on amount vehicle place slope road, vehicle traveling decision circuitry and body oscillating decision circuitry are used to judge vehicle weighing process In vehicle traveling and vibrational state.If vehicle is not travelled and body vibrations situation is in the zone of reasonableness of setting, sentence This load for weighing acquisition of breaking is vehicle static load, if vehicle is under steam, screen display " traveling ", and MCU does not do Judge.If vehicle is not travelled but vibrated beyond zone of reasonableness, MCU carries out dynamic weighing.Monitoring unit is by regulated power supply, letter The module compositions such as number process, microprocessor, LCD MODULE and sound and light alarm.(1) four road LOAD CELLS data are via letter Number filtering and amplify the A/D mouths that two moulds are input into MCU (i.e. analog-digital converter is A/D converter).(2) sensor decision circuitry Signal is input into microcontroller in Transistor-Transistor Logic level form, and angle sensor signal is input into by the A/D mouths of MCU.(3) MCU merges each sensing Device information, calculates vehicle full payload, axle and carries, and judges overload of vehicle situation, and LCD MODULE shows car load information.When During overload of vehicle, MCU sends information to overload and limits performing module by serial ports.Overload limits performing module by MCU, CAN controls Device processed and CAN controller and CAN transceiver are constituted, after overload signal is received, the corresponding CAN nodes of control vehicle, and limit Vehicle launch processed.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not On the premise of departing from the invention design, some deformations and improvement can also be made, these belong to the protection domain of invention.

Claims (3)

1. a kind of bogie overloads restriction system, it is characterised in that including monitoring module, the sensor group being connected with monitoring module And limiting unit;
Described monitoring module includes the letter of the traffic filter of a MCU and MCU connections and traffic filter connection Number amplifier, and Voltage stabilizing module in parallel with a MCU respectively, perform triggering interface (serial communication), LCD MODULE and Sound and light alarm module;
Described sensor group includes being installed on the weighing and sensing being connected on every group of leaf spring of vehicle and with signal amplifier Device and the angular transducer of MCU connections, and vehicle traveling decision circuitry in parallel with a MCU respectively and Vehicular vibration Decision circuitry;
Described limiting unit include with perform the 2nd MCU that the serial communication that be connected of triggering interface and serial communication connect and The CAN controller of the 2nd MCU connections and the CAN transceiver being connected with CAN controller, and the related CAN to CAN transceiver connection Node.
2. a kind of bogie according to claim 1 overloads restriction system, it is characterised in that described LOAD CELLS is Four.
3. a kind of bogie overload according to claim 1 limits systematic difference, specific as follows:(1) initial preparation State;
(2) whether route protection observation circuit there is exception;
(3) when normal, judge that this weighs the load for obtaining for vehicle static load, if vehicle is under steam, liquid crystal Show that module shows " traveling ", MCU does not make a decision;
(4) if in the reasonable scope whether vehicle judge Vehicular vibration not in traveling;If 1) not in the reasonable scope, claim Retransmit sensor, angular transducer collection signal and send MCU process to;2) MCU calculates vehicle transient state axle load, transient state full payload, and Multilevel iudge overload condition;3) MCU will send information in LCD MODULE, shows road grade angle, shows that transient state is always carried Lotus, axle are carried and show overload condition;4) thus, judging overload of vehicle;If 5) do not overload, initial SBR is returned; If 6) there is overload, restriction performing module MCU is stopped oily signal and continues 5 seconds to CAN transmission;
(5) if in the reasonable scope, LOAD CELLS, angular transducer collection signal send MCU process to;
(6) MCU calculates vehicle static axle load, static full payload, and multilevel iudge overload condition;
(7) MCU will send information in LCD MODULE, shows road grade angle, shows that static full payload, axle load show super Load situation;
(8) thus, judging overload of vehicle;If not overloading, initial SBR is returned;
(9) if there is overload, overload sound and light alarm starts triggering and limits performing module;
(10) after, restriction performing module is stopped oily signal vehicle and refuses to start to CAN transmission;
When above-mentioned route protection observation circuit occurs abnormal, overload sound and light alarm starts triggering and limits performing module;Afterwards, limit Performing module processed is stopped oily signal vehicle and refuses to start to CAN transmission.
CN201611074055.2A 2016-11-29 2016-11-29 A kind of bogie overload limitation system Expired - Fee Related CN106627138B (en)

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CN107310472A (en) * 2017-05-19 2017-11-03 北汽福田汽车股份有限公司 Overload prompting control method, device and vehicle
CN109693624A (en) * 2019-01-24 2019-04-30 浙江新吉奥汽车有限公司 A kind of new energy logistic car axle load detection device
US20210379991A1 (en) * 2020-06-09 2021-12-09 GM Global Technology Operations LLC Load sensing system for a vehicle and method of inhibiting vehicle movement based on sensed load
CN113911052A (en) * 2021-11-16 2022-01-11 安徽江淮汽车集团股份有限公司 Method and system for detecting metal foreign matters in tire
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CN113911052B (en) * 2021-11-16 2023-10-31 安徽江淮汽车集团股份有限公司 Method and system for detecting metal foreign matters in tire
CN114111990A (en) * 2021-12-07 2022-03-01 南京智鹤电子科技有限公司 Vehicle load monitoring method, monitoring device and control system

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