CN106625974A - Door body anaglyph filling technology - Google Patents
Door body anaglyph filling technology Download PDFInfo
- Publication number
- CN106625974A CN106625974A CN201611116553.9A CN201611116553A CN106625974A CN 106625974 A CN106625974 A CN 106625974A CN 201611116553 A CN201611116553 A CN 201611116553A CN 106625974 A CN106625974 A CN 106625974A
- Authority
- CN
- China
- Prior art keywords
- door body
- embossment
- door
- anaglyph
- procedures
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/20—Applying plastic materials and superficially modelling the surface of these materials
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention discloses a door body anaglyph filling technology. The door body anaglyph filling technology comprises the first step of making concave-convex parts, wherein the first step comprises the procedures of adopting a router to process the concave-convex parts of an inner panel and an external panel, and the processing speed is 30-90 m/min and the depth is 1-5mm; the second step of making the frame of a main door; the third step of making dies, wherein the third step comprises the procedures of making the dies which have consistent sizes and dimensions with the concave-convex parts; the fourth step of sticking, wherein the fourth step comprises the procedures of fixing the dies on the concave-convex parts of the inner panel and the outer panel; the fifth step of hot-pressing, wherein the fifth step comprises the procedures of using the outer panel and the inner panel to mutually clamp the frame of the main door; the sixth step of mixing glue, wherein the sixth step comprises the procedures of pouring a composite material synthesized by a modifying agent, a filling material, water, a talc material and bits of wood into the main door frame, and making the composite material flow into the dies at the same time; the seventh step of cooling, wherein the inner panel, the outer panel and the frame of the main door form a door body anaglyph, the temperature of the door body anaglyph is under 60 DEG C, and the seventh step comprises the procedures of cooling the composite material and waiting the composite material to solidify. A bamboo composite structure anaglyph suit door is diversified in modeling and rich in style, has the natural texture of bamboo wood, is sturdy and durable, and does not deform or crack.
Description
Technical field
The invention belongs to it is used for the field of embossment gadget or mark, more particularly to a kind of door body embossment fill process.
Background technology
At present, suit doors with full solid wood tenon spell door, solid wood composite door and clamping plate molding hollow-core door based on, using natural timber
Or fiberboard is main body, surface is Wooden veneer veneer, solid wood veneer or other materials, there is yielding, easy to crack, style list
One the problems such as.
In order to solve problem above, Chinese patent (application number：CN201010583032.0 a kind of embossment suit) is disclosed
Door and its production technology, including wainscot, outer panels and the main body door frame that is located between inside and outside panel, the main body doorframe
Hollow bamboo wood door panel is installed, the program has that intensity is high, impact resistance is good, wear-resisting, heat resistance is high and good in frame
Decorative effect the advantages of.
But, bamboo wood door panel of the such scheme in door-plate can cut damage, in Long-Time Service in embossing process by cutter
During, bamboo wood door panel cuts easy to crack where damage, and causes sound insulation vibration isolating effect bad.
The content of the invention
The invention is intended to a kind of door body embossment fill process is provided, to solve the bamboo wood door panel in door-plate in embossing process
In, damage can be cut by cutter, during Long-Time Service, bamboo wood door panel cuts technical problem easy to crack where damaging.
Door body embossment fill process in this programme, comprises the following steps that, (1) makes jog：Wainscot and outer panels
Jog, process velocity 30-90m/min, depth 1-5mm are processed using milling machine is engraved；(2) main body door frame is made；(3) mould：
Make and jog size, the mould of consistent size；(2) glue glutinous：Jog mould being fixed on wainscot and outer panels；
(3) hot pressing：Outer panels and the mutual holder body door frame of wainscot；(4) glue mixing：By modifying agent, inserts, water, talcum material and
The composite of wood chip synthesis is poured in main body door frame, while flowing in mould；(4) cool down：Wainscot, outer panels and main body
Door frame defines door body embossment, and below temperature 60 C, cooling combined material waits composite material solidification to door body embossment.
The principle of this programme is：Wainscot, outer panels and main body door frame are processed into into suit, Jing numerically-controlled routers exist
Wainscot, outside plate surface carry out embossment processing, and by the combination of above-mentioned main member, finally composite are circulated into into body door
In framework, the jog being filled with wainscot and outer panels is allowed to cooling and fixes.
The beneficial effect of this programme is：Due to being sticky in wainscot using mould and outer panels are integrally formed, can prevent
Bamboo matter jog plays crack, and bamboo composite construction embossment packaged door various shapes, style enrich, the natural texture with bamboo wood,
It is sturdy and durable, indeformable, do not ftracture.
Further, modifying agent adopts low-poison urea-formaldehyde resin, and low-poison urea-formaldehyde resin matter in the door body embossment glue mixing step
Amount concentration 50-65%.Because low-poison urea-formaldehyde resin has higher bonding strength, and there is certain resistance to water, therefore, in embossment
Upper employing low-poison urea-formaldehyde resin can ensure very high resistance to water and bonding strength.
Further, wood chip adopts bamboo particle in the door body embossment glue mixing step, and its described bamboo particle is in baking temperature 80-
Under 100 DEG C of states, obtained bamboo particle moisture content to 5-8%.It is for material-saving using bamboo particle.
Further, filler particle is 20-80 mesh in the door body embossment glue mixing step.More preferably can mutually tie with door body
Close.
Further, the density of the door body embossment is 0.35-0.65g/cm3。
Further, also including covering with paint, the film thickness of the covering with paint is 150-350 μm.
Description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Wainscot 1, outer panels 2, main body door frame 3, pan feeding slotted eye 4.
Embodiment is substantially as shown in Figure 1：Door body includes wainscot 1, outer panels 2 and the master being located between inside and outside panel
Body door frame 3, is provided with the jog to form embossment in wainscot 1, outer panels 2, and the jog 6 is diversified to show
Embossing pattern, is coated with water-soluble subbing and UV surface coatings, on main body door frame 3 on wainscot 1 and outer panels 2
End is provided with several pan feeding slotted eyes 4, and modifying agent, inserts, water, talcum material are added into main body door frame 3 by pan feeding slotted eye 4
With the composite of wood chip synthesis.
More specific embodiment：Bamboo matter recombinant material is processed into into suit wainscot 1, outer panels 2 and main body door frame 3, Jing
Numerically-controlled router carries out embossment processing on wainscot 1, the surface of outer panels 2, and by the combination of above-mentioned main member, finally using water-soluble
Property technique of the subbing in combination with UV surface coatings product surface is covered with paint, lacquer, colour wash, etc., and coating layer thickness is 180 μm, and bamboo is combined
Structure embossment packaged door various shapes, style enrich, the natural texture with bamboo wood, it is sturdy and durable, indeformable, do not ftracture.Door
The step of body embossment fill process, is as follows：
(1) wainscot 1, the technological process of outer panels 2 are produced
1) technological process
Get the raw materials ready → be dried → dispensing → soften → engrave milling → inspection.
2) main technologic parameters
Get the raw materials ready：Bamboo matter recombinant material specification thickness 6-9mm, density 0.85-1.25g/cm3；
It is dried：Place a period of time, generally 2-4 days；
Dispensing：By door face board timber specification dispensing；
Soften：Treatment temperature 30-50 DEG C, make bamboo matter recombinant material moisture content 30-60%；
Engrave milling：Processed using numerically-controlled router, process velocity 30-90m/min, depth 1-5mm.
(2) technological process of supplier door frame 3
1) technological process
Get the raw materials ready → be dried → dispensing → parts and components machining → assembling → check.
2) main technologic parameters
Get the raw materials ready：Bamboo matter recombinant material density 0.85-1.25g/cm3, specification：Length 1900-2150mm, width 100-130mm,
Thickness 25-45mm；
It is dried, places a period of time, generally 2-4 days；
Dispensing：Press main body frame timber specification dispensing；
Machining：Mandrel rotating speed 4000-6000rpm.
(3) technological process of door body embossment
1) technological process
Mould → viscous glutinous → hot pressing → glue mixing → cooling.
Modifying agent 10Kg, inserts 20Kg, talcum material 30Kg and wood chip 40Kg carry out co-grinding by pulverizer, crush
The crushed material of formation, adds water 80Kg and is mixed, and forms composite.
According to the jog in outer panels 1 and wainscot 2, make and jog size, the model of consistent size, by model
It is fixed on the jog of outer panels 1 and wainscot 2, then modifying agent, inserts, water, talcum material is poured into into main body door frame 3
With the composite of wood chip synthesis, composite is allowed full of whole main body door frame 3, due to outer panels 1 and the clamping master of wainscot 2
Body door frame 3, in the model on the outside panel 1 of the composite material stream in main body door frame 3 and wainscot 2 on jog, waits to do
After dry, model is removed, and then form embossment.
2) main technologic parameters
It is dried：Bamboo particle moisture content is dried under 80-100 DEG C of state to 5-8%；
Screening：The mesh of composite material granular 20～80；
Glue mixing：Modifying agent adopts low-poison urea-formaldehyde resin, and low-poison urea-formaldehyde resin mass concentration 50-65%, resin added 5-
12%；
Hot pressing：Pressure 1.8-2.8MPa, temperature 95-160 DEG C, time 20-30min/mm；
Cooling：Below 60 DEG C of board briquette；
Stack：More than 48 hours；
Central layer density：0.35-0.65g/cm3。
(4) cover with paint, lacquer, colour wash, etc.
1) technological process
Parts and components → sanding → putty → drying → sanding → primary coat → infra-red drying → sanding → second primary coat → red
Outer drying → sanding → the 3rd road primary coat → infra-red drying → sanding → the 4th road primary coat → infra-red drying → sanding → the 5th road
Primary coat → infra-red drying → sanding → the 6th road primary coat → infra-red drying → sanding → the 7th road face painting → ultraviolet drying → washed ore
Painting → ultraviolet drying → the inspection of → the eight road face.
This programme employs multiple sanding, primary coat and infra-red drying, its purpose is to by coating can uniformly with door
Body is combined, and can preferably protect door body, such as reduces the painting of the 7th road face, ultraviolet drying and washed ore, and its door body surface can lose
Leave dry
Grain, rough effect.
2) main technologic parameters
Coating proportioning：Water-soluble primary coat consumption 10-50%, UV faces apply consumption 50-90% (mass percent)；
Paint film：150-350 μm of thickness；
It is dried：15-45 μm of infrared wavelength, ultraviolet wavelength 2000-5000A.
(5) it is combined assembling
Framework, internal hilar plate, external door panel, door pocket, edge band, handware etc. are combined successively assembling by assemble flow.
(6) inspection, packaging.
Coating test experience：
Experimentation：Wood test adopts PARC378 electrochemical impedance measuring systems, the condition that impedance measurement is opened wide in room temperature
Under carry out.Measurement frequency scope is 105HZ—108HZ, wherein high band are 105HZ—106HZ, is completed by Phase Lock Technique, low frequency
Part FFT technique is completed, and measurement signal is amplitude 6mv sine wave, and each sample is chosen 60 Frequency points and tested, electrolytic cell
It is adopted as measuring coating performance and special electrolytic cell (organic polyvinyl chloride pipe), measurement area is 11.94cm2, electrolyte is
3%NaCI solution.After film is completely dried, coating immersion is got up with 3%NaCI solution, by the different leachings of the measurement full time
The change of coating resistance.
Testing time is generally 40 minutes, is intended to before test every time after OCP is stable, can start test, examination
The initial stage is tested, can be surveyed daily once, interval time can be elongated later, the test week of sample is typically determined by last time test result
Phase.
The brazing flux parts by weight of this experiment coating：14 numbers, 18 numbers and 24 numbers, coating is needed in 3%NaCl solution
Middle immersion 57d, 89d.
Experimental result：
Table 1 is the relation of Rp, Cp and paint thickness in coating
As shown in Table 1, the coating of different-thickness is after identical soak time (such as 5d7,89d), with coating thickness
Increase the hole resistance increase of coating, the electric double layer capacitance of coating reduces, and for the film of same thickness, soaks through 57d and 8d9
After bubble, electric double layer capacitance increases, and the amplitude of increase reduces with the increase of thickness, and brazing flux parts by weight are the coating of 14 numbers
Soak in 3%NaCl solution after 57d, 89d, the amplitude that electric double layer capacitance increases is 69.86%, illustrate that Korrosionsmedium penetrates into
Quickly, brazing flux weight portion is that the coating of 18 numbers is soaked after 57d, 89d in 3%NaCl solution to speed in coating, electric double layer
The amplitude that electric capacity increases is 29.64%, and the coating capacitor of the number of brazing flux parts by weight 14 increases Amplitude Ration brazing flux parts by weight 18
The electric capacity of the coating of number increases amplitude and wants height, illustrates that the speed that the coated electrolyte of the number of brazing flux parts by weight 18 penetrates into relatively is delayed
Slowly, the shielding properties of coating is preferable.
As a result illustrate：Brazing flux parts by weight are that 18 parts of coating anti-permeability performance is stronger, and Korrosionsmedium is not easily penetrated into
In coating, there is electrochemical reaction in coat inside in Korrosionsmedium, cause the amplitude and electric double layer of the hole resistance of coating
The amplitude that electric capacity increases is larger, because the hole resistance of coating increases, illustrates that hole is less, while porosity is improved,
The wearability of coating is improved, and adhesion strength is lifted, and coating can be combined uniformly with door body.Wherein every part 3g.
Above-described is only embodiments of the invention, and the general knowledge here such as known concrete structure and characteristic is not made in scheme
Excessive description.
It should be pointed out that for a person skilled in the art, on the premise of without departing from present configuration, can also make
Go out some deformations and improvement, these should also be considered as protection scope of the present invention, these are all without the effect for affecting the present invention to implement
Fruit and practical applicability.This application claims protection domain should be defined by the content of its claim, the tool in specification
Body embodiment etc. records the content that can be used for explaining claim.
Claims (6)
1. door body embossment fill process, it is characterised in that comprise the following steps that：
（1）Make jog：Wainscot and outer panels process jog, process velocity 30-90m/min, depth using milling machine is engraved
1-5mm；（2）Make main body door frame；（3）Mould：Make and jog size, the mould of consistent size；（2）It is viscous glutinous：By mould
Tool is fixed on the jog on wainscot and outer panels；（3）Hot pressing：Outer panels and the mutual holder body door frame of wainscot；（4）
Glue mixing：The composite that modifying agent, inserts, water, talcum material and wood chip synthesize is poured in main body door frame, while flowing to mould
In tool；（4）Cooling：Wainscot, outer panels and main body door frame define door body embossment, door body embossment below temperature 60 C,
Cooling combined material, waits composite material solidification.
2. door body embossment fill process according to claim 1, it is characterised in that：Change in the door body embossment glue mixing step
Property agent adopts low-poison urea-formaldehyde resin, and low-poison urea-formaldehyde resin mass concentration 50-65%.
3. door body embossment fill process according to claim 1, it is characterised in that：Wood in the door body embossment glue mixing step
Bits adopt bamboo particle, its described bamboo particle under 80-100 DEG C of state of baking temperature, obtained bamboo particle moisture content to 5-8%.
4. door body embossment fill process according to claim 1, it is characterised in that：Fill out in the door body embossment glue mixing step
Charge particle is 20-80 mesh.
5. door body embossment fill process according to claim 1, it is characterised in that：The density of the door body embossment is
0.35-0.65 g/cm3。
6. door body embossment fill process according to claim 1, it is characterised in that：Also include covering with paint, lacquer, colour wash, etc., the paint of the covering with paint
Film thickness is 150-350 μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611116553.9A CN106625974B (en) | 2016-12-07 | 2016-12-07 | Door body embossment fill process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611116553.9A CN106625974B (en) | 2016-12-07 | 2016-12-07 | Door body embossment fill process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106625974A true CN106625974A (en) | 2017-05-10 |
| CN106625974B CN106625974B (en) | 2019-04-09 |
Family
ID=58819648
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611116553.9A Active CN106625974B (en) | 2016-12-07 | 2016-12-07 | Door body embossment fill process |
Country Status (1)
| Country | Link |
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| CN (1) | CN106625974B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877655A (en) * | 2017-11-02 | 2018-04-06 | 成都金川田农机制造有限公司 | A kind of wooden hollow processing technology |
| CN113103379A (en) * | 2021-03-18 | 2021-07-13 | 连云港华福木业有限公司 | Molded environment-friendly plywood and preparation process thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1143559A (en) * | 1995-08-21 | 1997-02-26 | 怀化市新型建筑材料公司 | High-strength fire-retarding relief plywood door |
| CN1164605A (en) * | 1996-05-07 | 1997-11-12 | 黄仕彬 | Technique, formula and process of pseudo-classic compound carved door |
| US20030200714A1 (en) * | 2002-04-24 | 2003-10-30 | Minke Ronald C. | High performance door |
| CN1982253A (en) * | 2005-12-15 | 2007-06-20 | 天津市世纪东方建筑景观雕塑技术开发中心 | Formula and its production for pseudo-classic door and window |
| CN102357978A (en) * | 2011-09-28 | 2012-02-22 | 广州金迅建材有限责任公司 | Injection moulded door and production method thereof |
-
2016
- 2016-12-07 CN CN201611116553.9A patent/CN106625974B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1143559A (en) * | 1995-08-21 | 1997-02-26 | 怀化市新型建筑材料公司 | High-strength fire-retarding relief plywood door |
| CN1164605A (en) * | 1996-05-07 | 1997-11-12 | 黄仕彬 | Technique, formula and process of pseudo-classic compound carved door |
| US20030200714A1 (en) * | 2002-04-24 | 2003-10-30 | Minke Ronald C. | High performance door |
| CN1982253A (en) * | 2005-12-15 | 2007-06-20 | 天津市世纪东方建筑景观雕塑技术开发中心 | Formula and its production for pseudo-classic door and window |
| CN102357978A (en) * | 2011-09-28 | 2012-02-22 | 广州金迅建材有限责任公司 | Injection moulded door and production method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877655A (en) * | 2017-11-02 | 2018-04-06 | 成都金川田农机制造有限公司 | A kind of wooden hollow processing technology |
| CN113103379A (en) * | 2021-03-18 | 2021-07-13 | 连云港华福木业有限公司 | Molded environment-friendly plywood and preparation process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106625974B (en) | 2019-04-09 |
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